CN209125207U - Integrated repair welding station and the fixture system for sliding pickup - Google Patents
Integrated repair welding station and the fixture system for sliding pickup Download PDFInfo
- Publication number
- CN209125207U CN209125207U CN201822098285.3U CN201822098285U CN209125207U CN 209125207 U CN209125207 U CN 209125207U CN 201822098285 U CN201822098285 U CN 201822098285U CN 209125207 U CN209125207 U CN 209125207U
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- sliding
- frame body
- repair welding
- plate
- welding station
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Abstract
The utility model discloses the fixture systems of a kind of integrated repair welding station and sliding pickup, including pedestal and the sliding pick-off unit being mounted on the base, it further include the lifting mechanism being mounted on sliding pick-off unit frame body and the clamping positioning mechanism being mounted on the lifter plate, the clamping positioning mechanism is used for Workpiece clamping and positioning in repair welding process;When the lifting telescoping cylinder extends, the position portion of the clamping positioning mechanism passes through the frame body rear portion of the sliding pick-off unit and is located at the top of guide rod;When the lifting telescoping cylinder bounces back, the position portion of the clamping positioning mechanism is located at the lower section of guide rod so that workpiece is fallen on the guide bar.The utility model saves space, and is placed into workpiece on sliding pick-off unit from repair welding station without robot, and control is simple, improves production efficiency, reduces production cost.
Description
Technical field
The utility model relates to a kind of tooling devices applied in Automobile Welding production.
Background technique
Automobile welding lines day labor position generally includes robot, main station, repair welding station and is used for after welding by vehicle body
Sliding pick-off unit of taking-up etc..Wherein, robot is responsible for welding and the vehicle body crawl of front and back station;On main station refers generally to
Part station needs to be welded together three body parts in this station, generally passes through welding such as three body parts on the station
Part solder joint;Repair welding station refers to that the solder joint welding for not welding remaining main station is completed, and repair welding station can have one
Or it is multiple, clamping positioning mechanism as shown in Figure 5 can be set on repair welding station, positioned by structures such as positioning plates, benefit
Pressing plate is driven with cylinder or oil cylinder, workpiece is pressed on positioning plate, realizes the clamping and positioning of workpiece;Sliding pickup refers to machine
People catches the body part being welded from repair welding station, is then put on saddle, body part is slided to operator, setting sliding takes
The reason of part device, is skidded off body part by sliding pickup, it can be ensured that the operation of pickup for operator's security consideration
Person is located at except robot manipulation's range.
Under normal circumstances, repair welding station and sliding pick-off unit are respectively arranged, therefore the feelings of insufficient space at the scene
Under condition, above scheme can not be implemented.On the other hand, currently existing scheme needs to be placed into vehicle body from repair welding station using robot
It slides on pick-off unit, control is complicated, influences production efficiency.
Utility model content
The utility model proposes a kind of integrated repair welding station and sliding pickup fixture system, its object is to: (1) exist
Repair welding station and sliding pick-off unit are integrated in limited space;(2) simplify robot rate-determining steps, improve production efficiency.
Technical solutions of the utility model are as follows:
A kind of fixture system of integrated repair welding station and sliding pickup, takes including pedestal and the sliding being mounted on the base
Part device, the sliding pick-off unit includes frame body, and the frame body is equipped with the guide rod slided for carrying workpiece, institute
Stating guide rod is low early and high after be obliquely installed;The frame body front end is equipped with gag lever post;
It further include the lifting mechanism being mounted on the frame body of the sliding pick-off unit, the lifting mechanism includes being mounted on
The lifting telescoping cylinder and be connected with the piston rod of lifting telescoping cylinder that mounting rack, cylinder body on frame body are mounted on the mounting rack
The lifter plate connect;
It further include the clamping positioning mechanism being mounted on the lifter plate, the clamping positioning mechanism is in repair welding process
Workpiece clamping and positioning;When the lifting telescoping cylinder extends, the position portion of the clamping positioning mechanism passes through the sliding
The frame body rear portion of pick-off unit and the top for being located at guide rod;When the lifting telescoping cylinder bounces back, the clamping positioning mechanism
Position portion is located at the lower section of guide rod so that workpiece is fallen on the guide bar.
As further improvement of the utility model: the sliding pick-off unit is placed on pedestal by rotation angle mechanism;
The rotation angle mechanism is water for adjusting simultaneously tilt angle of the fixing bracket body relative to pedestal, the pivot center of the rotation angle mechanism
Move towards setting in flat left and right.
As further improvement of the utility model: the rotation angle mechanism includes vertically-mounted fixation on the base
Plate further includes the rotor plate being mounted in fixed plate by pin shaft, and the rotor plate is vertically arranged, and is realized by the pin shaft
Rotation relative to fixed plate;It is additionally provided with arc groove on the rotor plate, is equipped in the fixed plate and the arc groove phase
The sliding part of cooperation is equipped with clamp device on the sliding part, and the clamp device is for fixing the sliding part in circular arc
Position in slot.
As further improvement of the utility model: the fixed plate and rotor plate are two groups that left and right is oppositely arranged.
As further improvement of the utility model: further respectively having vertical guide plate at left and right sides of the frame body.
As further improvement of the utility model: position-limit mechanism is also equipped on the frame body, on the position-limit mechanism
Equipped with the middle part of frame body can be located at relative to the realizing middle limiting frame that frame body rotates forward, the realizing middle limiting frame.
As further improvement of the utility model: the position-limit mechanism includes the intermediate limit with frame body rotation connection
Position frame, further includes limiting cylinder, one end of the limiting cylinder and frame body rotation connection, the other end and the realizing middle limiting
Frame rotation connection.
As further improvement of the utility model: further including the first position sensor and second being mounted on frame body
Sensor is set, the first position sensor is located at position-limit mechanism, and the second position sensor is located at the end of guide rod
Place.
As further improvement of the utility model: the clamping positioning mechanism includes being vertically arranged on lifter plate to determine
Position plate, the positioning plate top are provided with the locating slot for matching with the workpiece, and the clamping positioning mechanism further includes
Clamping cylinder and pressing plate, the pressing plate and the positioning plate are rotatablely connected, and the cylinder body of the clamping cylinder and the positioning plate turn
Dynamic connection, piston rod are connect with the press plate rotary.
As further improvement of the utility model: the guide rod includes the columned body of rod and is fixed on body of rod top
And with body of rod pole disposed in parallel.
Compared with the existing technology, the utility model has the positive effect that: (1) by repair welding station and sliding pick-off unit
It integrates, saves space, reduce production cost;(2) robot is merely responsible for feeding and welding, after the completion of welding,
Lifting mechanism decline, workpiece are slided along guide rod, and robot can carry out the work of feeding next time, control program letter at this time
Single, rhythm is compact, improves production efficiency, further reduced production cost.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the structural schematic diagram of lifting mechanism.
Structural schematic diagram when Fig. 3 is lifting mechanism decline, workpiece is fallen on sliding pick-off unit.
Fig. 4 is the structural schematic diagram of pedestal and rotation angle mechanism.
Fig. 5 is the structural schematic diagram of clamping positioning mechanism in the prior art.
Specific embodiment
The technical solution that according to the present invention will be described in detail below with reference to the accompanying drawings:
Such as Fig. 1, a kind of fixture system of integrated repair welding station and sliding pickup, including pedestal 1 and be mounted on pedestal 1
Sliding pick-off unit 3, the sliding pick-off unit 3 include frame body, the frame body be equipped with slided for carrying workpiece
Guide rod 3-2, the guide rod 3-2 is low early and high after is obliquely installed;The frame body front end is equipped with gag lever post 3-3, for limiting
Determine the landing terminal of workpiece.
The guide rod 3-2 include the columned body of rod and be fixed on body of rod top and with body of rod pole disposed in parallel.
The pole is heat treatment grinding rod, can reduce the contact area between guide rod 3-2 and component, increases sliding fluency.
Vertical guide plate 3-1 is further respectively had at left and right sides of the frame body, prevents from deflecting away from frame body when component forward slip.
Fixture system further includes the lifting mechanism 4 being mounted on the frame body of the sliding pick-off unit 3, such as Fig. 2, the act
Rise mechanism 4 include the mounting rack 4-1, the cylinder body that are mounted on frame body be mounted on the lifting telescoping cylinder 4-2 on the mounting rack 4-1 with
And the lifter plate 4-3 being connected with the piston rod of lifting telescoping cylinder 4-2;
It further include the clamping positioning mechanism 6 being mounted on the lifter plate 4-3, such as Fig. 1 to 3, the clamping positioning mechanism 6
For in repair welding process Workpiece clamping and positioning, structure similarly to the prior art, can be enterprising on existing fixture basis
Row simplifies;When the lifting telescoping cylinder 4-2 extends, the position portion of the clamping positioning mechanism 6 is filled across the sliding pickup
It sets 3 frame body rear portion and is located at the top of guide rod 3-2;When the lifting telescoping cylinder 4-2 bounces back, the clamping positioning mechanism 6
Position portion be located at the lower section of guide rod 3-2 so that workpiece is fallen on guide rod 3-2.
The clamping positioning mechanism 6 includes the positioning plate 6-3 being vertically arranged on lifter plate 4-3, the top positioning plate 6-3
Portion is provided with the locating slot for matching with the workpiece, and the clamping positioning mechanism 6 further includes clamping cylinder 6-2 and pressing plate
6-1, the pressing plate 6-1 and the positioning plate 6-3 rotation connection, the cylinder body of the clamping cylinder 6-2 and the positioning plate 6-3 turn
Dynamic connection, piston rod and the pressing plate 6-1 are rotatablely connected.
Further, such as Fig. 1, the sliding pick-off unit 3 is placed on pedestal 1 by rotation angle mechanism 2;The corner machine
Structure 2 is horizontal left and right for adjusting simultaneously tilt angle of the fixing bracket body relative to pedestal 1, the pivot center of the rotation angle mechanism 2
Move towards setting.
Specifically, the rotation angle mechanism 2 includes the fixed plate 2-1 being vertically installed on the pedestal 1 such as Fig. 4, further include
It is mounted on the rotor plate 2-2 on fixed plate 2-1 by pin shaft, the rotor plate 2-2 is vertically arranged, realizes by the pin shaft
Rotation relative to fixed plate 2-1;Arc groove is additionally provided on the rotor plate 2-2, be equipped on the fixed plate 2-1 with it is described
The sliding part that arc groove matches is equipped with clamp device on the sliding part, and the clamp device is for fixing the sliding
Position of the part in arc groove.A kind of possible structure is: the sliding part is bolt, and the clamp device is and the bolt
The nut matched unclamps angle between adjustable rotor plate 2-2 and fixed plate 2-1 after nut.It will be apparent that sliding
Part and clamp device can also be other structures, such as sliding block and wedge block retention mechanism etc..When field adjustable, need to adjust repeatedly
The angle of whole rotation angle mechanism 2, keeps workpiece slide speed moderate, will not generate biggish impact to other components.
Preferably, the fixed plate 2-1 and rotor plate 2-2 is two groups that left and right is oppositely arranged.
Such as Fig. 1, position-limit mechanism 5 is also equipped on the frame body, the position-limit mechanism 5 is equipped with can be relative to frame body forward
Realizing middle limiting the frame 5-1, the realizing middle limiting frame 5-1 of rotation are located at the middle part of frame body.
Preferably, the position-limit mechanism 5 includes the realizing middle limiting frame 5-1 with frame body rotation connection, further includes limit
One end of cylinder 5-2, the limiting cylinder 5-2 and frame body rotation connection, the other end and the realizing middle limiting frame 5-1 rotate
Connection.Limiting cylinder 5-2 act when, can drive realizing middle limiting frame 5-1 erect prevent workpiece slide, fell after continue component
Sliding, to play the effect for reducing sliding speed in longer sliding stroke.
It further, further include the first position sensor and second position sensor being mounted on frame body, described first
Position sensor is located at position-limit mechanism 5, and the second position sensor is located at the end of guide rod 3-2.
When welding starts, lifter plate 4-3 is located at eminence, and clamping positioning mechanism 6 is opened, and robot takes workpiece from main station
It is placed on the clamping positioning mechanism 6 as repair welding station out, clamping cylinder 6-2 movement, pressing plate 6-1 compresses bodywork;
Then robot starts welding;After the completion of welding, clamping cylinder 6-2 counteragent, clamping positioning mechanism 6 is opened;Later
Telescoping cylinder 4-2 retraction, lifter plate 4-3 decline are lifted, workpiece is in contact with guide rod 3-2, when workpiece is detached from clamping positioning mechanism 6
Later, start to slide along guide rod 3-2;When sliding into middle part, stopped by realizing middle limiting frame 5-1, to slow down the speed of sliding, the
One position sensor detects workpiece and when second position sensor detects that current end does not have workpiece, and limiting cylinder 5-2 is dynamic
Make, realizing middle limiting frame 5-1 was fallen, makes workpiece continue to slide, prevents workpiece from accumulating;First position sensor detects workpiece
After slipping, control limiting cylinder 5-2 counteragent resets realizing middle limiting frame 5-1, while the lifting of lifting mechanism 4 resets, etc.
Beginning to next round process;Workpiece reaches at gag lever post 3-3, and second position sensor can sense workpiece, final workpiece quilt
Operator takes away.
Claims (10)
1. the fixture system of a kind of integrated repair welding station and sliding pickup, it is characterised in that: including pedestal (1) and be mounted on bottom
Sliding pick-off unit (3) on seat (1), the sliding pick-off unit (3) includes frame body, and the frame body is equipped with for carrying work
The guide rod (3-2) that part is slided, the guide rod (3-2) are low early and high after be obliquely installed;The frame body front end is equipped with limit
Position bar (3-3);
It further include the lifting mechanism (4) being mounted on the frame body of sliding pick-off unit (3), the lifting mechanism (4) includes
Mounting rack (4-1), the cylinder body being mounted on frame body be mounted on lifting telescoping cylinder (4-2) on the mounting rack (4-1) and with
The lifter plate (4-3) that the piston rod of lifting telescoping cylinder (4-2) is connected;
It further include the clamping positioning mechanism (6) being mounted on the lifter plate (4-3), the clamping positioning mechanism (6) is for mending
Workpiece clamping and positioning in welder's sequence;When the lifting telescoping cylinder (4-2) extends, the positioning of the clamping positioning mechanism (6)
It partially passes through the frame body rear portion of sliding pick-off unit (3) and is located at the top of guide rod (3-2);The lifting telescoping cylinder
When (4-2) bounces back, the position portion of the clamping positioning mechanism (6) is located at the lower section of guide rod (3-2) so that workpiece is fallen in leads
To on bar (3-2).
2. the fixture system of integrated repair welding station and sliding pickup as described in claim 1, it is characterised in that: the sliding takes
Part device (3) is placed on pedestal (1) by rotation angle mechanism (2);The rotation angle mechanism (2) is opposite for adjusting simultaneously fixing bracket body
Tilt angle in pedestal (1), the pivot center of the rotation angle mechanism (2) are that setting is moved towards in horizontal left and right.
3. the fixture system of integrated repair welding station and sliding pickup as claimed in claim 2, it is characterised in that: the corner machine
Structure (2) includes the fixed plate (2-1) being vertically installed on the pedestal (1), further includes that fixed plate (2-1) is mounted on by pin shaft
On rotor plate (2-2), the rotor plate (2-2) is vertically arranged, and is realized by the pin shaft relative to fixed plate (2-1)
Rotation;It is additionally provided with arc groove on the rotor plate (2-2), is equipped on the fixed plate (2-1) and is matched with the arc groove
Sliding part, clamp device is installed, the clamp device is for fixing the sliding part in arc groove on the sliding part
Position.
4. the fixture system of integrated repair welding station and sliding pickup as claimed in claim 3, it is characterised in that: the fixed plate
(2-1) and rotor plate (2-2) are two groups that left and right is oppositely arranged.
5. the fixture system of integrated repair welding station and sliding pickup as described in claim 1, it is characterised in that: the frame body is left
Right two sides further respectively have vertical guide plate (3-1).
6. the fixture system of integrated repair welding station and sliding pickup as described in claim 1, it is characterised in that: on the frame body
It is also equipped with position-limit mechanism (5), the position-limit mechanism (5) is equipped with can be relative to the realizing middle limiting frame (5- that frame body rotates forward
1), the realizing middle limiting frame (5-1) is located at the middle part of frame body.
7. the fixture system of integrated repair welding station and sliding pickup as claimed in claim 6, it is characterised in that: the position restrainer
Structure (5) includes the realizing middle limiting frame (5-1) with frame body rotation connection, further includes limiting cylinder (5-2), the limiting cylinder
The one end of (5-2) and frame body rotation connection, the other end and the realizing middle limiting frame (5-1) are rotatablely connected.
8. the fixture system of integrated repair welding station and sliding pickup as claimed in claim 6, it is characterised in that: further include installation
First position sensor and second position sensor on frame body, the first position sensor are located at position-limit mechanism (5),
The second position sensor is located at the end of guide rod (3-2).
9. the fixture system of integrated repair welding station and sliding pickup as described in claim 1, it is characterised in that: the clamping is fixed
Position mechanism (6) includes the positioning plate (6-3) being vertically arranged on lifter plate (4-3), and setting is useful at the top of the positioning plate (6-3)
In the locating slot matched with the workpiece, the clamping positioning mechanism (6) further includes clamping cylinder (6-2) and pressing plate (6-1),
The pressing plate (6-1) and the positioning plate (6-3) are rotatablely connected, the cylinder body and the positioning plate (6- of the clamping cylinder (6-2)
3) rotation connection, piston rod and the pressing plate (6-1) are rotatablely connected.
10. the fixture system of integrated repair welding station as described in any one of claim 1 to 9 and sliding pickup, it is characterised in that: institute
State guide rod (3-2) include the columned body of rod and be fixed on body of rod top and with body of rod pole disposed in parallel.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201822098285.3U CN209125207U (en) | 2018-12-14 | 2018-12-14 | Integrated repair welding station and the fixture system for sliding pickup |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201822098285.3U CN209125207U (en) | 2018-12-14 | 2018-12-14 | Integrated repair welding station and the fixture system for sliding pickup |
Publications (1)
Publication Number | Publication Date |
---|---|
CN209125207U true CN209125207U (en) | 2019-07-19 |
Family
ID=67248904
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201822098285.3U Active CN209125207U (en) | 2018-12-14 | 2018-12-14 | Integrated repair welding station and the fixture system for sliding pickup |
Country Status (1)
Country | Link |
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CN (1) | CN209125207U (en) |
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2018
- 2018-12-14 CN CN201822098285.3U patent/CN209125207U/en active Active
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