CN209118833U - A kind of seamless Through ground wire production line of novel railway - Google Patents
A kind of seamless Through ground wire production line of novel railway Download PDFInfo
- Publication number
- CN209118833U CN209118833U CN201821818240.2U CN201821818240U CN209118833U CN 209118833 U CN209118833 U CN 209118833U CN 201821818240 U CN201821818240 U CN 201821818240U CN 209118833 U CN209118833 U CN 209118833U
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- China
- Prior art keywords
- seamless
- ground wire
- equipment
- production line
- novel railway
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 35
- 238000009785 tube rolling Methods 0.000 claims abstract description 13
- 238000001816 cooling Methods 0.000 claims abstract description 11
- 238000000137 annealing Methods 0.000 claims abstract description 10
- 238000000465 moulding Methods 0.000 claims abstract description 8
- 238000002161 passivation Methods 0.000 claims abstract description 6
- 238000007639 printing Methods 0.000 claims abstract description 6
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 18
- 229910052802 copper Inorganic materials 0.000 claims description 18
- 239000010949 copper Substances 0.000 claims description 18
- 238000007641 inkjet printing Methods 0.000 claims description 5
- 230000006698 induction Effects 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 5
- 230000000116 mitigating effect Effects 0.000 abstract description 3
- 239000002184 metal Substances 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 238000003466 welding Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000004513 sizing Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
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- Metal Rolling (AREA)
Abstract
The utility model creation provide a kind of seamless Through ground wire production line of novel railway, including set gradually pay off rack, put tape holder, former, tube rolling reducing device, high frequency annealing equipment, equipment for after-treatment, coding printing device and take-up stand；It in the pay off rack and puts equipped with unwrapping wire centralising device between tape holder, which includes the horizontal guide roller and vertical deflector roll for controlling cable core in horizontal and vertical direction pair；The former includes molding Wheels group arrangement, diameter-setting equipment, welder, the draw-off gear set gradually；The equipment for after-treatment includes the cooling trough set gradually, passivation sink, ultrasonic cleaning sink and blow-dry device.The utility model creation is compact-sized, rationally distributed, simplifies production procedure, significantly mitigation production labor cost, can be avoided and needs big production site, realizes the seamless production of Through ground wire, effectively raise production efficiency.
Description
Technical field
The invention belongs to railway cable production equipment technology, more particularly, to a kind of seamless perforation of novel railway
Ground wire production line.
Background technique
With the continuous enhancing of China's national power, the railway construction in China has obtained quick development.Wherein, Through ground wire is made
For a part of safe railway operation, great role is played safely to railway operation.Currently, novel seamless Through ground wire mostly uses
Large Diameter Pipeline threading is pricked the mode of pulling out and is produced, and this technology mode needs broad production site and more people operation, for some fields
The lesser manufacturing enterprise in ground even cannot achieve production.And have the enterprise of working condition, it needs to purchase large scale equipment, produces
Efficiency is also by the restriction of equipment, while production cost is also relatively high.
Summary of the invention
In view of this, the invention is intended to overcome above-mentioned defect existing in the prior art, a kind of novel railway is proposed
Seamless Through ground wire production line.
In order to achieve the above objectives, the technical solution of the invention is achieved in that
A kind of seamless Through ground wire production line of novel railway, including set gradually pay off rack, put tape holder, former,
Tube rolling reducing device, high frequency annealing equipment, equipment for after-treatment, coding printing device and take-up stand；In the pay off rack and put
Unwrapping wire centralising device is equipped between tape holder, which includes for controlling cable core in horizontal and vertical direction pair
Horizontal guide roller and vertical deflector roll；The former include the molding Wheels group arrangement set gradually, diameter-setting equipment, welder,
Draw-off gear；The equipment for after-treatment includes the cooling trough set gradually, passivation sink, ultrasonic cleaning sink and drying
Device.
Further, the molding Wheels group arrangement includes multiple tracks briquetting roller.
Further, tube rolling reducing device includes spaced multiple tube rolling wheels along copper pipe conveying direction.
Further, the high frequency annealing equipment includes the spiral copper pipe of host and high-frequency induction heating and to spiral
The cooling cooling device of copper pipe, is equipped with micanite pipe in spiral copper pipe.
Further, the take-up stand uses gantry track take-up stand.
Further, the ink jet printing device uses ink jet-printing machine.
Compared with the existing technology, the invention has the advantage that
The invention is compact-sized, rationally distributed, simplifies production procedure, significantly mitigation production labor cost, can
Big production site is avoided the need for, the seamless production of Through ground wire is realized, effectively raises production efficiency.
Detailed description of the invention
The attached drawing for constituting a part of the invention is used to provide to further understand the invention, present invention wound
The illustrative embodiments and their description made are used to explain the present invention creation, do not constitute the improper restriction to the invention.?
In attached drawing:
Fig. 1 is the structural schematic diagram of the invention.
Description of symbols:
1- pay off rack；2- puts tape holder；3- former；4- tube rolling reducing device；5- high frequency annealing equipment；6- unwrapping wire support
Frame；7- coding printing device；8- take-up stand；9- unwrapping wire centralising device；10- cooling trough；11- is passivated sink；12- ultrasonic wave is clear
Wash water slot；13- power control cabinet.
Specific embodiment
It should be noted that in the absence of conflict, the feature in embodiment and embodiment in the invention can
To be combined with each other.
In the description of the invention, it is to be understood that term " center ", " longitudinal direction ", " transverse direction ", "upper", "lower",
The orientation or positional relationship of the instructions such as "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is
It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of description the invention and simplifies description, rather than indicate
Or imply that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore cannot understand
For the limitation to the invention.In addition, term " first ", " second " etc. are used for description purposes only, and should not be understood as indicating
Or it implies relative importance or implicitly indicates the quantity of indicated technical characteristic." first ", " second " etc. are defined as a result,
Feature can explicitly or implicitly include one or more of the features.In the description of the invention, unless separately
It is described, the meaning of " plurality " is two or more.
In the description of the invention, it should be noted that unless otherwise clearly defined and limited, term " peace
Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally
Connection；It can be mechanical connection, be also possible to be electrically connected；Can be directly connected, can also indirectly connected through an intermediary,
It can be the connection inside two elements.For the ordinary skill in the art, on being understood by concrete condition
State concrete meaning of the term in the invention.
Below with reference to embodiment come the present invention will be described in detail create.
A kind of seamless Through ground wire production line of novel railway, as shown in Figure 1, including the pay off rack 1 set gradually, putting tape holder
2, former 3, tube rolling reducing device 4, high frequency annealing equipment 5, equipment for after-treatment, coding printing device 7 and take-up stand 8；
It in the pay off rack and puts equipped with unwrapping wire centralising device 9 between tape holder, which includes being respectively used to control cable core
Horizontal guide roller and vertical deflector roll in horizontal and vertical direction pair；The former includes the briquetting roller assembling set gradually
It sets, diameter-setting equipment, welder, draw-off gear, each device in molding equipment is connect with a power control cabinet 13, by power control cabinet control
System power supply；The equipment for after-treatment include the cooling trough 10 set gradually, passivation sink 11, ultrasonic cleaning sink 12 and
Blow-dry device.
Pay off rack is using the passive pay off rack for having exhausting line function.It should be noted that pay off rack and unwrapping wire centralising device
Between unwrapping wire bracket 6 can be set, for guaranteeing the stabilization of cable, it is ensured that production line operation effect, improve product quality.It can also
The tension arm with tension is put for controlling to be arranged on putting tape holder, puts tape speed for controlling.
Above-mentioned molding Wheels group arrangement includes multiple tracks briquetting roller, and copper strips is gradually configured to section of jurisdiction, sizing after briquetting roller roll-in
Device justifies molding section of jurisdiction surely, is conveniently welded into pipe.It (will be with radian by the copper sheet after sizing using subsequent welder
After copper sheet splicing) it is welded into pipe.
Above-mentioned tube rolling reducing device includes spaced multiple tube rolling wheels along copper pipe conveying direction.By welding forming school
Copper pipe after circle is allowed to weld seam and is faded away by multiple tracks tube rolling wheel rolling, complete seamless process.
Above-mentioned high frequency annealing equipment include host and high-frequency induction heating spiral copper pipe and to spiral copper pipe it is cold
But cooling device is equipped with micanite pipe in spiral copper pipe.It is high frequency annealing is existing skill using high-frequency induction annealing
Art, details are not described herein.
Above-mentioned take-up stand uses gantry track take-up stand, and take-up mode uses torque take-up mode, and finished product is received in disk tool
On.Above-mentioned ink jet printing device uses ink jet-printing machine, will not destroy passivation layer.
When production, cable core drum is filled on pay off rack, cable core realizes unwrapping wire by unwrapping wire centering control device, due to unwrapping wire
Centralising device includes the horizontal guide roller and vertical deflector roll for being respectively used to control cable core in horizontal and vertical direction pair, therefore, energy
It enough remains centering unwrapping wire, by the guide wheel on unwrapping wire bracket top, semi-finished product cable position is raised；
Band is put by putting tape holder, metal tape (copper strips) is successively passed through into multi-steps forming wheel, later to molding metal section of jurisdiction
Sizing, then the set seam welding to metal tube, cable core successively after over-discharge tape holder and its guide wheel on top, penetrate the metal after welding
In pipe (metal bore be generally cable core diameter 3-5 times)；
Cable after welding, being coated with metal tube molds protective metal shell ground wire through the grinding tool drawing on draw-off gear,
The copper pipe comprising cable core is successively passed through into multiple tracks tube rolling wheel rolling undergauge again；
Later again after high frequency annealing, cooling, passivation, cleaning, drying, finished product is sent into and is received by coding lettering, last take-up
The cable reel of coil holder.
The invention is compact-sized, rationally distributed, simplifies production procedure, significantly mitigation production labor cost, can
Big production site is avoided the need for, the seamless production of Through ground wire is realized, effectively raises production efficiency.
The foregoing is merely the preferred embodiments of the invention, are not intended to limit the invention creation, all at this
Within the spirit and principle of innovation and creation, any modification, equivalent replacement, improvement and so on should be included in the invention
Protection scope within.
Claims (6)
1. a kind of seamless Through ground wire production line of novel railway, it is characterised in that: including set gradually pay off rack, put tape holder,
Former, tube rolling reducing device, high frequency annealing equipment, equipment for after-treatment, coding printing device and take-up stand；Described
Pay off rack and put between tape holder be equipped with unwrapping wire centralising device, which includes for controlling cable core horizontal and vertical
The horizontal guide roller of direction centering and vertical deflector roll；The former include the molding Wheels group arrangement set gradually, diameter-setting equipment,
Welder, draw-off gear；The equipment for after-treatment includes the cooling trough set gradually, passivation sink, ultrasonic cleaning water
Slot and blow-dry device.
2. the seamless Through ground wire production line of a kind of novel railway according to claim 1, it is characterised in that: the briquetting roller
Group device includes multiple tracks briquetting roller.
3. the seamless Through ground wire production line of a kind of novel railway according to claim 1, it is characterised in that: the tube rolling contracting
Diameter device includes spaced multiple tube rolling wheels along copper pipe conveying direction.
4. the seamless Through ground wire production line of a kind of novel railway according to claim 1, it is characterised in that: the high frequency moves back
Fiery equipment includes the spiral copper pipe and the cooling device cooling to spiral copper pipe of host and high-frequency induction heating, in spiral
Micanite pipe is equipped in copper pipe.
5. the seamless Through ground wire production line of a kind of novel railway according to claim 1, it is characterised in that: the take-up stand
Using gantry track take-up stand.
6. the seamless Through ground wire production line of a kind of novel railway according to claim 1, it is characterised in that: the coding is beaten
Printing apparatus uses ink jet-printing machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821818240.2U CN209118833U (en) | 2018-11-06 | 2018-11-06 | A kind of seamless Through ground wire production line of novel railway |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821818240.2U CN209118833U (en) | 2018-11-06 | 2018-11-06 | A kind of seamless Through ground wire production line of novel railway |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209118833U true CN209118833U (en) | 2019-07-16 |
Family
ID=67203926
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821818240.2U Expired - Fee Related CN209118833U (en) | 2018-11-06 | 2018-11-06 | A kind of seamless Through ground wire production line of novel railway |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209118833U (en) |
-
2018
- 2018-11-06 CN CN201821818240.2U patent/CN209118833U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190716 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |