CN209118820U - A kind of electricity drive Frac unit optical fiber compound explosion-prevention flexible cable - Google Patents
A kind of electricity drive Frac unit optical fiber compound explosion-prevention flexible cable Download PDFInfo
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- CN209118820U CN209118820U CN201822012437.3U CN201822012437U CN209118820U CN 209118820 U CN209118820 U CN 209118820U CN 201822012437 U CN201822012437 U CN 201822012437U CN 209118820 U CN209118820 U CN 209118820U
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Abstract
The utility model relates to a kind of electricity to drive Frac unit optical fiber compound explosion-prevention flexible cable, including cable core, cable core includes three power wire cores, two wire cores and an optical fiber, three power wire cores, two wire cores and optical fiber, which are alternatively arranged and centre is provided with packing, forms a full circle, three layers of fiber cloth belt are extruded on the outside of cable core, braiding layer is provided on the outside of three layers of fiber cloth belt, sheath is provided on the outside of braiding layer, it is provided with steel wire protective layer on the outside of sheath, is provided with outer jacket on the outside of steel wire protective layer.The utility model structure is simple, compact to design, and optical cable is arranged in power wire core and wire core gap, realizes photoelectric comprehensive concentration of transmissions, reduces the outside diameter of cable, reduces cable weight;Using the blast resistance construction of high-intensitive, the carbon cloth band of high-modulus and braided steel wire protection, it can both guarantee that cable had preferable softness, use easy to remove, while there is excellent explosion-proof performance, and improve the security performance of cable.
Description
Technical field
The utility model relates to a kind of electricity to drive Frac unit optical fiber compound explosion-prevention flexible cable, belong to optoelectronic composite cable system
Standby technical field.
Background technique
Electricity drives Frac unit and is widely used in oil platform, oilfield downhole operation, coal with optical fiber compound explosion-prevention flexible cable
Mine is inferior, mainly matches with mobile device, heading equipment, plays the role of power transmission and photoelectricity transmission, is to determine
Determine mobile device, heading equipment production efficiency and the crucial matching component of safety.This kind of cable in use, because by
It is moved back and forth to frequent, the effect of the mechanical stresses such as continuous bend, torsion is easily broken cable conductor, simultaneously as use environment
Belong to inflammable and explosive scene, when fiery residence occurs or firing, is easy to cause electric power and signal to transmit and goes wrong.Existing conductor bundle
Monofilament is twisted using five classes or six class monofilament, five class conductor monofilament are thicker, harder, are easy in the case where being frequently bended folding and unfolding state
There is conductor to be twisted off;Six class conductor monofilament are thinner, and in the case where being frequently bended folding and unfolding state, softness accesses guarantee, but due to
Monofilament is meticulous, when by larger pulling force, is easy to appear disconnected core phenomenon.
There are problems and disadvantages below for the prior art:
Existing electricity drives Frac unit and usually presses soft rubber cable production with flexible cable, and communication is supervised with power transmission and information
Control separation needs laying two kinds or more different types of cables when in use, and use cost is high, and using effect be not very well,
Safety is poor, is not grown using the time.
Existing electricity drives Frac unit and does not have explosion prevention function with flexible cable, uses under inflammable and explosive occasion, once
Flammable gas explosion occurs, cable is bound to be damaged, and is unable to complete power transmission and photosignal transfer function.
With the development of technology, petroleum underground fracture unit cable needs use with power transmission, photoelectricity transmission and
The electricity of explosion prevention function drives Frac unit optical fiber compound explosion-prevention flexible cable.
Summary of the invention
The purpose of the utility model is to overcome the deficiencies in the prior art, provide a kind of electricity drive Frac unit optical fiber
Compound explosion-prevention flexible cable.
The utility model adopts the following technical solution: a kind of electricity drive Frac unit optical fiber compound explosion-prevention flexible cable, packet
Cable core is included, the cable core includes three power wire cores, two wire cores and an optical fiber, three power wire cores, two wire cores
It is alternatively arranged with optical fiber and centre is provided with packing and form a full circle, be extruded with three layers of fiber cloth band on the outside of the cable core
Layer, it is provided with braiding layer on the outside of three layers of fiber cloth belt, sheath, the interior shield are provided on the outside of the braiding layer
The outside of layer is provided with steel wire protective layer, is provided with outer jacket on the outside of the steel wire protective layer.
Further, the power wire core includes power core conductor, is provided on the outside of the power core conductor dynamic
Line of force core insulation layer, the power wire core insulating layer outside are provided with three layers of fiber cloth belt.
Further, the wire core includes ground wire core conductor, and it is exhausted to be provided with wire core on the outside of the ground wire core conductor
Edge layer is provided with three layers of fiber cloth belt on the outside of the ground wire core insulating barrier.
Further, the optical fiber includes four fiber units, is extruded with fiber cloth belt on the outside of the fiber unit,
It is provided with nylon protective layer on the outside of the fiber cloth belt, bilaminar fiber cloth belt is provided on the outside of the nylon protective layer.
Further, the braiding layer is aramid yarn braiding layer.
The utility model structure is simple, compact to design, easy to use, and optical cable is arranged in power wire core and wire core gap
In place, photoelectric comprehensive concentration of transmissions is realized, reduces the outside diameter of cable, reduces cable weight;Using high-intensitive, high-modulus carbon
The blast resistance construction of fiber cloth band and braided steel wire protection can both guarantee that cable had preferable softness, easy to remove to make
With, while there is excellent explosion-proof performance, improve the security performance of cable.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Appended drawing reference: 1, three layer of fiber cloth belt 2 of packing, braiding layer 3, sheath 4, steel wire protective layer 5, outer jacket 6,
Power core conductor 7, power wire core insulating layer 8, ground wire core conductor 9, ground wire core insulating barrier 10, fiber unit 11, nylon protection
Layer 12, fiber cloth belt 13, bilaminar fiber cloth belt 14.
Specific embodiment
Below with reference to specific attached drawing, the utility model is described in further detail.
A kind of electricity drives Frac unit optical fiber compound explosion-prevention flexible cable, including cable core as shown in Figure 1:, and cable core includes three
Root power wire core, two wire cores and an optical fiber, three power wire cores, two wire cores and optical fiber are alternatively arranged and in centre
It is provided with packing 1 and forms a full circle, be extruded with 2 layers of three layers of fiber cloth band, the outside of three layers of fiber cloth belt 2 on the outside of cable core
It is provided with braiding layer 3, the outside of braiding layer 3 is provided with sheath 4, and the outside of sheath 4 is provided with steel wire protective layer 5, steel wire
The outside of protective layer 5 is provided with outer jacket 6, and braiding layer 3 is aramid yarn braiding layer.Power wire core includes power core conductor 7, is moved
The outside of line of force core conductor 7 is provided with power wire core insulating layer 8, and three layers of fiber cloth band are provided on the outside of power wire core insulating layer 8
Layer 2, wire core includes ground wire core conductor 9, and the outside of ground wire core conductor 9 is provided with ground wire core insulating barrier 10, ground wire core insulating barrier
10 outside is provided with three layers of fiber cloth belt 2, and optical fiber includes four fiber units 11, and the outside of fiber unit 11 is extruded with fibre
Cloth belt is tieed up, is provided with nylon protective layer 12 on the outside of fiber cloth belt, the outside of nylon protective layer 12 is provided with bilaminar fiber cloth
Belt.
Design principle:
(1) conductor flexibility and resistance to twisting energy are improved
Conductor flexibility and resistance to twisting can depend primarily on the filament diameter of cable conductor and the synnema of conductor and multiple strand
Structure.In order to enable conductor to have flexibility and resistance to twisting, conductor filament diameter is designed between five classes in the utility model
And six filament diameters between class conductor, it can both guarantee the flexibility of cable conductor, while it is certain to guarantee that conductor has
Stretching resistance.
The resistance to twisting of conductor can depend primarily on whether cable conductor is twisted closely, in the case that conductor strand is loose,
Conductor deformation is larger when bending, is easy to appear between monofilament and displacement, friction phenomenon occurs, and long-term displacement deformation, monofilament is easy
There is monofilament, and then leads to entire conductor fracture of wire, it is close for conductor strand, using twisted when reducing synnema and twisting again
Pitch ratio.Five class conductor synnema pitch ratio general control of common cable twists pitch general control within 30 times of synnema outer diameters again
It is twisted within outer diameter again at 14 times.In order to improve the resistance to twisting energy of cable conductor, synnema pitch multiple proportions is controlled in 18 times of synnema outer diameters
Within, pitch general control is twisted again to be twisted within outer diameter again at 10 times.
By conductor filament diameter, synnema pitch multiple proportions and the control of strand pitch multiple proportions again, keep conductor structure more stable,
Tightness degree is high, and outer diameter is small, and conductor wire core pliability is good, and resistance to twisting can be excellent.
(2) explosion-proof performance.
The blast resistance construction of the utility model using:
The wrapped three layers of carbon cloth band in 2.1 every core surfaces;
The wrapped one layer of carbon cloth band of 2.2 cable surfaces, extrudes one layer of nylon protective layer, after extruding protective layer after wrapped
Further around carbon cloth band of double-baging after the braiding layer of one layer of aramid yarn of protective layer all standing, braiding layer;
After the total stranding of 2.3 cable cores, one layer of height is woven in the wrapped three layers of carbon cloth band in stranding cable core surface, then all standing
The aramid yarn of intensity;
2.4 sheaths use double-layer composite sheath
Duplex sheath, inside and outside shield centre are equipped with steel wire protective layer, material selection low carbon stainless steel steel wire, on the one hand, steel wire
Very soft, so that the bending radius of cable is small, flexibility influences small;On the other hand, stainless steel steel wire is not allowed perishable, makes for a long time
With steel wire will not being caused to get rusty influence protective performance due to dampness.
(3) optical fiber is compound
It is filled among cable core using reinforced saddle item in the utility model, the power wire core of cable, wire core and optical fiber
Be arranged in saddle type gap, the section of cable conductor be it is full symmetric, cable roundness is improved, and ensure that cable is whole
Body structural stability reduces the use of cable filling, reduces cable weight and outer diameter, increase the resistance to dragging of entirety of cable
Ability.
Claims (5)
1. a kind of electricity drives Frac unit optical fiber compound explosion-prevention flexible cable, including cable core, it is characterized in that: the cable core includes three
Root power wire core, two wire cores and an optical fiber, three power wire cores, two wire cores and optical fiber are alternatively arranged and in centre
It is provided with packing (1) and forms a full circle, be extruded with three layers of fiber cloth belt (2), three layers of fiber on the outside of the cable core
It is provided on the outside of cloth belt (2) braiding layer (3), is provided with sheath (4), the sheath on the outside of the braiding layer (3)
(4) it is provided on the outside of steel wire protective layer (5), is provided with outer jacket (6) on the outside of the steel wire protective layer (5).
2. electricity as described in claim 1 drives Frac unit optical fiber compound explosion-prevention flexible cable, it is characterized in that: the power line
Core includes power core conductor (7), is provided with power wire core insulating layer (8) on the outside of the power core conductor (7), described dynamic
Three layers of fiber cloth belt (2) are provided on the outside of line of force core insulation layer (8).
3. electricity as described in claim 1 drives Frac unit optical fiber compound explosion-prevention flexible cable, it is characterized in that: the wire core
Including ground wire core conductor (9), ground wire core insulating barrier (10) are provided on the outside of the ground wire core conductor (9), the wire core is exhausted
Three layers of fiber cloth belt (2) are provided on the outside of edge layer (10).
4. electricity as described in claim 1 drives Frac unit optical fiber compound explosion-prevention flexible cable, it is characterized in that: the optical fiber packet
Four fiber units (11) are included, fiber cloth belt, the fiber cloth belt outside are extruded on the outside of the fiber unit (11)
It is provided with nylon protective layer (12), bilaminar fiber cloth belt is provided on the outside of the nylon protective layer.
5. electricity as described in claim 1 drives Frac unit optical fiber compound explosion-prevention flexible cable, it is characterized in that: the braiding
Layer (3) is aramid yarn braiding layer.
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Cited By (1)
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CN109461532A (en) * | 2018-12-03 | 2019-03-12 | 江苏中煤电缆有限公司 | A kind of electricity drive Frac unit optical fiber compound explosion-prevention flexible cable |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109461532A (en) * | 2018-12-03 | 2019-03-12 | 江苏中煤电缆有限公司 | A kind of electricity drive Frac unit optical fiber compound explosion-prevention flexible cable |
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