CN209114490U

CN209114490U - A kind of hydraulic template trolley pouring concrete suitable for side slope protection Vierendeel girder

Info

Publication number: CN209114490U
Application number: CN201821911368.3U
Authority: CN
Inventors: 陈智峰
Original assignee: Individual
Current assignee: Individual
Priority date: 2018-11-20
Filing date: 2018-11-20
Publication date: 2019-07-16
Anticipated expiration: 2028-11-20

Abstract

A kind of hydraulic template trolley pouring concrete suitable for side slope protection Vierendeel girder, including control mechanism, chassis supports component, positioning adjustment component, installation fixation kit, casting mould bases component and hanging component, chassis supports component includes hydraulic walking chassis, left and right is arranged in parallel with two sliding rails on the upper surface of the hydraulic walking chassis, hanging component is also disposed on the upper surface of hydraulic walking chassis, and is located at the side of two sliding rails, is used for hoisting material；A kind of hydraulic template trolley provided by the utility model is easy to operate, and the construction efficiency that Vierendeel girder pours concrete is high, can avoid the multiple lifting handling of template and the drop damage of template, facilitate entrucking and transition, construction cost is low, and labor intensity is small, and the compactness of finished frame beam is good, intensity is high.

Description

A kind of hydraulic template trolley pouring concrete suitable for side slope protection Vierendeel girder

Technical field

The utility model relates to architectural engineering mechanical equipment technical fields, specifically a kind of to be suitable for high speed public affairs The hydraulic template trolley of the shielded frame girder cast-in-place concretes of engineerings such as foundation pit protection is built on road, railway, room.

Background technique

It is domestic at present to build in the engineerings such as protection project in mountain area railway construction, highway or progress room and generally use anchoring Technology reinforces geotechnical slope.The anchorable frame beam common-use size for carrying out slope anchorage design in the prior art is 3 meters * 3 meters, 3 meters of * 3.5 meters, 3.5 meters * 3.5 meters, 4 meters * 4 meters；Divide right angle and chamfering, square and diamond shape etc. again.This anchorable frame beam pours There are mainly two types of for molding mode: 1, adding bamboo slab rubber as template casting concrete using the lumps of wood, this mode is due to raw material Loss is big, and template reuse rate is low, and the feature of environmental protection is poor, and cost is high, and intensity is low, and bearing capacity is poor, and the mould that also easily rises runs mould, and beam body is bent The reasons such as line, gradually by unit in charge of construction abandon using.2, using customization punching block as template casting concrete, this mode Have become the mainstream of anchorable frame beam construction, but its defect at present are as follows: customization punching block size various kinds, such as current beam body size are normal There are 0.3*0.4 m, 0.4*0.4 m, 0.4*0.5 m, 0.4*0.6 m, 0.5*0.6 m etc., if in same project under construction In, anchor shaft anchor cable does two panels (3-5 erect rib be a piece of) if steel form by two kinds of sizes respectively, about need 65 tons of steel, and Rigid template mostly with directly restrict construction speed less, excessively then put into huge, it is slow to lack then progress excessively, influences construction speed.

Engineering construction personnel know: the progress of protection is most important in entire work progress, significant, is side step by step The most important thing and bottleneck engineering in the protection of slope, the engineering scale of construction is little but workload is odd big.Each teams and groups can only generally be equipped with 10 People or so, it is overstaffed, it can not exercise one's ability, the work holdup is serious, added cost；Personnel are very few and influence progress.Meanwhile the same level Protection is not completed comprehensively, and next stage side slope cannot be excavated, and therefore, directly restricts the follow-up of later period process.

Currently, when carrying out the pouring construction of anchorable frame beam using punching block, due in punching block, the size scale of construction of every piece of template It is smaller, it is artificial assembled more heavy, moreover, can not carry on the back and shoulder again after the complete release agent of punching block brush, cause constructional difficulties, workload compared with Greatly.It after casting complete, when carrying out demoulding, is lost from eminence and puts template, and template can be made to be deformed and pit；It is torn open with crane lifting When putting template, and (by taking two panels 8 erects rib as an example: template is 544 total, and pouring a concrete need to hang too much because of template number Vehicle lifts 1088 times), time-consuming 4-5 days, heavy workload, cost superelevation.With domestic market anchorable frame beam concrete construction Unit price, nearly all construction teams and groups are all to fill up anchorable frame beam by the meagre profit of anchor shaft anchor cable all in lossing state The deficit of concrete.Meanwhile the teams and groups that construct are different thousands of plate shapes in transition, miscellaneous template is carried and piled up, It is even more time-consuming bothersome laborious.

In the prior art about the fixation of template: in the slope surface of the usual highway protection slope 1:0.5 or 1:075 ratio, needing All be with the side slope slopes that anchor shaft anchor cable protects it is loose unstable, how template is securely seated between in slope surface, thus real The cast-in-place mould that do not run when building concrete vibrating does not rise mould, becomes abnormal difficult.At present technique in casting concrete engineering it is general all It can not effectively vibrate, directly result in concrete beam body leakage, finished frame beam voids and pits, interior void, compactness is poor, at all Concrete strength is not can guarantee, unqualified when causing to check and accept, phenomenon of doing over again is serious, causes significant wastage.This is because existing skill The easy card rod in the small space of beam body of bar type concrete vibrator used in art, when can not effectively vibrate in place, and vibrate Power supply line pulls repeatedly in work surface, and there are biggish security risks.

Based on this, research prepares a kind of engineering construction safety that side slope protection Vierendeel girder can be made to pour concrete, conveniently, fastly Prompt, time saving and energy saving, reduction construction cost guarantees that the equipment of construction quality is actually necessary.

Utility model content

The purpose of the utility model is to provide a kind of easy to operate, the construction efficiency that Vierendeel girder pours concrete is high, can avoid mould The multiple lifting handling of plate and the drop damage of template, facilitate entrucking and transition, and construction cost is low, and labor intensity is small, and at The compactness of product Vierendeel girder is good, the high hydraulic template trolley of intensity.

The utility model is in order to solve the above technical problems, used technical solution is: one kind being suitable for side slope protection frame Set a roof beam in place and pour the hydraulic template trolley of concrete, including control mechanism, and be electrically connected respectively with control mechanism chassis supports component, Positioning adjustment component, installation fixation kit, casting mould bases component and hanging component, the chassis supports component include hydraulic step Shoe formula walking chassis, left and right is arranged in parallel with two sliding rails on the upper surface of the hydraulic walking chassis, described Hanging component be also disposed on the upper surface of hydraulic walking chassis, and be located at two sliding rails side, be used for Hoisting material；

The positioning adjustment component includes horizontally disposed locating installation disk and is hingedly arranged on locating installation disk Two angles adjust hydraulic cylinder, and in hydraulic walking chassis upper surface, the position positioned at locating installation disk one end is provided with Drive cylinder is provided with sliding block on the lower surface of locating installation disk, which can be with hydraulic walking chassis upper surface Two sliding rails match, to realize locating installation disk under the driving of its end drive cylinder, along two sliding rails Length direction slidably reciprocate, a pivoting support is additionally provided in the middle part of locating installation disk upper surface, on the pivoting support Two horizontal fixed frames are symmetrically set with, the end of two horizontal fixed frames is hingedly provided with a rectangle installing frame, should The projection of the width edge of rectangle installing frame in the horizontal plane is parallel with sliding rail, and two angles adjustment hydraulic cylinder is left The right side is symmetricly set on the two sides of pivoting support, and the end of two angle adjustment hydraulic cylinder piston rods is connected to rectangle installation On frame, for being adjusted to the angle of lifting of rectangle installing frame relative positioning mounting disc；

The installation fixation kit includes rectangle installing frame, and a length sides of the rectangle installing frame are hingedly arranged in two On a horizontal fixed frame, another length sides are fixed on the end of two angle adjustment hydraulic cylinder piston rods, pacify in the rectangle A mounting rod is also connected between the midpoint for two length sides that frame up, in two width edges of the mounting rod and rectangle installing frame A vertical rails are respectively arranged with, which is laid in the one side that rectangle installing frame is not connected with angle adjustment hydraulic cylinder, And a vertical adjustment oil cylinder is equipped in every vertical rails；

The casting mould bases component includes three vertical mould bases beams, multiple lateral moulds perpendicular to the setting of vertical mould bases beam Set a roof beam in place and for internal pour concrete material frame punching block, wherein three vertical mould bases beams are correspondingly arranged in three vertical rails, And it can move back and forth along its corresponding vertical rails, multiple transverse direction moulds under the driving of corresponding vertical adjustment oil cylinder It sets a roof beam in place arranged in parallel, and multiple lateral mould bases beams combine a fence plate structure together with three vertical mould bases beams, Lateral mould bases beam is arranged in for the frame punching block binding and vertical mould bases beam is not connected with the side of vertical rails, in lateral mould bases Also be evenly arranged on beam and vertical mould bases beam it is multiple facilitate frame punching block concrete material to pour after the vibrator that demoulds.

Preferably, the hydraulic walking chassis include actuator cylinder, upper and lower upper mounting plate disposed in parallel and under Platform and four oil cylinder supporting legs for being separately positioned on upper mounting plate four corners, lower surface and lower platform in the upper mounting plate Be provided on upper surface multiple groups can mutually matched sliding block and sliding rail, to realize that upper mounting plate and lower platform can be in actuator cylinders Driving and four oil cylinder supporting legs retractable support under, carry out between each other front and back and left and right move back and forth, to carry out liquid The front and back and left and right for pressing walking chassis are advanced.

Preferably, the actuator cylinder in the control mechanism and hydraulic walking chassis and four oil cylinder supporting leg electricity Connection, enable control mechanism regulate and control respectively upper mounting plate and lower platform it is mutual move back and forth and four oil cylinder supporting legs Retractable support, to realize that the front and rear, left and right of hydraulic walking chassis is advanced and support positioning levels.

Preferably, the drive cylinder in the control mechanism and positioning adjustment component and angle adjustment hydraulic cylinder are electrically connected It connects, so that control mechanism is regulated and controled positioning adjustment component and realize fitting positioning of the frame punching block on side slope setting position.

Preferably, the control mechanism is electrically connected with the vertical adjustment oil cylinder in installation fixation kit, makes control mechanism Installation fixation kit can be regulated and controled and realize up and down fine tuning of the frame punching block on side slope setting position.

Preferably, two length sides of the rectangle installing frame are made of four strip bars, four strip bar bilateral symmetries The two sides of mounting rod are set, and two strip bars are one group, being connected to organize jointly by mutual end constitutes rectangle peace The length sides to frame up, the telescopic rod that each strip bar is made of the rod piece of two mutually nested settings, four The end of the scalable strip bar of item is connect with two width edges of rectangle installing frame respectively；

One piece of mounting plate is additionally provided on the mounting rod, in the position being located at left and right sides of mounting rod on the mounting plate It sets, is symmetrically set with four transverse shifting oil cylinders, the end of four transverse shifting cylinder piston rods is separately connected rectangle peace Two width edges of dress, four transverse shifting oil cylinders can drive the width edge of rectangle installing frame to move back and forth, to realize that three are erected It is adjusted to the spacing between mould bases beam.

Preferably, the control mechanism is electrically connected with four transverse shifting oil cylinders in installation fixation kit, makes to control Mechanism can regulate and control the spacing that transverse shifting oil cylinder carries out between three vertical mould bases beams and adjust.

Preferably, the end of two horizontal fixed frames and two angle adjustment hydraulic cylinder piston rods is separately positioned on It is located on the rod piece on the outside of nested structure in four strip bars.

Preferably, the frame punching block includes that cover board, two blocks of side plates and connection bolt, cover board are bound in lateral mould bases beam Or on vertical mould bases beam, two blocks of side plates bind the two sides in lateral mould bases beam or vertical mould bases beam respectively, make cover board and two pieces of sides Plate organizes the limiting slot for constituting a U-shaped profile jointly, after the open end of the limiting slot is bonded with side slope, constitutes one and is used for Accommodate the strip limit chamber of pour concrete material.

Preferably, the hanging component includes scalable boom, suspension hook and lifts oil cylinder, wherein scalable boom by The rod piece composition of at least two sections mutually nested settings is additionally provided on scalable boom and is able to drive rod piece and carries out stretching for flexible adjustment The top of scalable boom is arranged in contracting oil cylinder, suspension hook, for hooking hanging object material, lifts oil cylinder and is arranged at hydraulic walking bottom On the upper surface of disk, and the end for lifting cylinder piston rod is connected on scalable boom, for the opposite water of scalable boom The angle of lifting of plane is adjusted；It is described to lift oil cylinder and telescopic oil cylinder is electrically connected with control mechanism.

The utility model has the beneficial effects that

1, the side slope protection Vierendeel girder of the utility model pours the hydraulic template trolley of concrete, by chassis supports component, determines Position adjustment component, installation fixation kit, the casting mould bases component and isostructural setting of hanging component, can progress easily and fast Side slope framework beam with different slope ratios pours the use of concrete construction operation, and construction efficiency is high, and security reliability is good, without artificial Crane lifting handling template, the security risk when drop so as to avoid template is damaged and constructed is employed many times.Meanwhile it is whole Manual operation amount greatly reduces in a work progress, reduces labor intensity, also shortens the duration.Work progress is easy to operate, High degree of automation, labor intensity is low, and construction cost is substantially reduced, and the compactness of finished frame beam is good, and intensity is high, work Journey is high-quality.

2, in the hydraulic template trolley of the utility model, platform is not only may be implemented in the setting of hydraulic walking chassis The vertical shift of vehicle entirety, the walking in traversing (i.e. front and rear, left and right) direction, and u-turn commutation；Different construction grounds can also be cooperated Face ring border, the baseline hydraulic leveling before carrying out whole device construction, environment fitness is somebody's turn to do, and can guarantee that Vierendeel girder is applied after leveling Straight property and aesthetics after work.

3, in the hydraulic template trolley of the utility model, the setting of positioning adjustment component can pass through locating installation disk Back-and-forth motion and the adjustment of angle adjustment hydraulic cylinder, make rectangle installing frame that frame punching block be driven constantly to rotate, various to meet The construction usage requirement of slope ratio, operating flexibility is strong, and adaptivity is good.It can also drive rectangle installing frame to turn to hydraulic step The horizontal position of shoe formula walking chassis upper surface avoids height to carry out the ground binding and the effect of brush release agent of frame punching block The risk of work binding and operation, safety in utilization are good.

4, in the hydraulic template trolley of the utility model, the setting of fixation kit is installed, can according to different construction needs, The vertical shift up and down of vertical mould bases beam is carried out, to meet the adjusting of Vierendeel girder difference size Yu slope foot height.

5, in the hydraulic template trolley of the utility model, it is poured the setting of mould bases component, is the installation and fixation of vibrator Localizing environment basis is provided, also provides solid stable location base for the binding of multiple frame punching blocks.It is poured mould bases group Part also promotes Vierendeel girder casting modularization and standardization, successfully solve Vierendeel girder it is linear it is not easy to control, it is horizontal it is uneven, it is perpendicular it is not straight, Quality engineering, ostentatious project promotion have been arrived unprecedented height by the overall image that heaving of the sea, the string bag fill.Meanwhile also The whole positioning and entirety for facilitating multiple frame punching blocks are put in order, and are facilitated entrucking and transition, are avoided the composition component of frame punching block Lose, when also avoiding transition, the trouble of cumbersome storage.

6, in the hydraulic template trolley of the utility model, the setting of rectangle installing frame length sides Telescopic rod structure, Yi Jian The setting of transverse shifting oil cylinder in loading board require installation fixation kit can according to different detail designs, carry out multiple vertical The random adjusting of spacing between mould bases beam, keeps the operating flexibility of device entirety more preferable, the scope of application is wider.Meanwhile it is also convenient When transition entrucking, component folds, puts in order, and avoiding it is more than security risk when trolley surface range causes transport.

7, it in the hydraulic template trolley of the utility model, is set by dither at the intermediate node of multiple frame punching blocks It sets, it can be achieved that each position efficiently seamless is vibrated.And when vibrating, the self weight of trolley makes plus the active force of angle adjustment hydraulic cylinder Frame punching block can tightly be withstood in side slope, thus solve the fixation problem of frame punching block, so that in casting concrete engineering, It vibrates more efficient, efficient, safe, solves Vierendeel girder at one stroke and run mould, the mould that rises, leakage, voids and pits, compactness, intensity etc. A series of problems.

Detailed description of the invention

Fig. 1 is the structural schematic diagram of the utility model；

Fig. 2 is the structural schematic diagram of the utility model；

Fig. 3 is the partial enlargement structural representation of Fig. 2；

Marked in the figure: 1, control mechanism, 2, hydraulic walking chassis, 201, upper mounting plate, 202, lower platform, 203, oil Cylinder supporting leg, 3, sliding rail, 4, locating installation disk, 5, angle adjustment hydraulic cylinder, 6, drive cylinder, 7, pivoting support, 8, level Fixed frame, 9, rectangle installing frame, 10, mounting rod, 11, vertically adjust oil cylinder, 12, vertical mould bases beam, 13, lateral mould bases beam, 14, Frame punching block, 1401, cover board, 1402, side plate, 15, strip bar, 16, mounting plate, 17, transverse shifting oil cylinder, 18, scalable hang Arm, 19, suspension hook, 20, lift oil cylinder, 21, telescopic oil cylinder.

Specific embodiment

The utility model is described in further detail with reference to the accompanying drawing:

As shown, a kind of hydraulic template trolley that concrete is poured suitable for side slope protection Vierendeel girder, including control mechanism 1, And chassis supports component, positioning adjustment component, the installation fixation kit, casting mould bases group being electrically connected respectively with control mechanism 1 Part and hanging component, the chassis supports component includes hydraulic walking chassis 2, in the hydraulic walking chassis Left and right is arranged in parallel with two sliding rails 3 on 2 upper surface, and the hanging component is also disposed at hydraulic walking bottom On the upper surface of disk 2, and it is located at the side of two sliding rails 3, is used for hoisting material；

The positioning adjustment component includes horizontally disposed locating installation disk 4 and hinged setting on locating installation disk 4 Two angles adjust hydraulic cylinder 5, one end of the locating installation disk 4 is provided with drive cylinder 6, the following table of locating installation disk 4 Sliding block is provided on face, which can match with two sliding rails 3 of 2 upper surface of hydraulic walking chassis, with Locating installation disk 4 is realized under the driving of its end drive cylinder 6, the length direction along two sliding rails 3 slidably reciprocates, It is additionally provided with a pivoting support 7 in the middle part of 4 upper surface of locating installation disk, is symmetrically set with two on the pivoting support 7 Horizontal fixed frame 8, the end of two horizontal fixed frames 8 are hingedly provided with a rectangle installing frame 9, the width of the rectangle installing frame 9 The projection of degree side in the horizontal plane is parallel with sliding rail 3, and two angles adjustment hydraulic cylinder 5 is symmetrical set The two sides of pivoting support 7, and the end of two angle adjustment 5 piston rods of hydraulic cylinder is connected on rectangle installing frame 9, is used for The angle of lifting of the relative positioning mounting disc 4 of rectangle installing frame 9 is adjusted；

The installation fixation kit includes rectangle installing frame 9, and a length sides of the rectangle installing frame 9 are hingedly arranged in On two horizontal fixed frames 8, another length sides are fixed on the end of two angle adjustment 5 piston rods of hydraulic cylinder, in the square A mounting rod 10 is connected between the midpoint of 9 two length sides of shape installing frame, two of the mounting rod 10 and rectangle installing frame 9 It is respectively arranged with a vertical rails in width edge, which is laid in rectangle installing frame 9, and to be not connected with angle adjustment hydraulic The one side of cylinder 5, and a vertical adjustment oil cylinder 11 is equipped in every vertical rails；

The casting mould bases component includes three vertical mould bases beams 12, perpendicular to multiple cross of vertical mould bases beam 12 setting To mould bases beam 13 and for the frame punching block 14 of internal pour concrete material, wherein the number of lateral mould bases beam 13 is preferably three, and three A vertical mould bases beam 12 is correspondingly arranged in three vertical rails, and can be in the driving of corresponding vertical adjustment oil cylinder 11 Under, move back and forth along its corresponding vertical rails, multiple transverse direction mould bases beams 13 are arranged in parallel, and multiple lateral mould bases beams 13 A fence plate structure is combined together with three vertical mould bases beams 12, and the binding of frame punching block 14 is arranged in lateral mould It sets a roof beam in place 13 and vertical side of the mould bases beam 12 far from vertical rails, is also uniformly set on lateral mould bases beam 13 and vertical mould bases beam 12 Be equipped with it is multiple facilitate 14 concrete material of frame punching block to pour after the vibrator that demoulds, the vibrator is arranged in each adjacent two frame At the docking of punching block, and vibrator is dither.

Preferably, the hydraulic walking chassis 2 includes actuator cylinder, upper and lower upper mounting plate 201 disposed in parallel With lower platform 202 and four oil cylinder supporting legs 203 of 201 four corners of upper mounting plate are separately positioned on, in the upper mounting plate 201 Be provided on lower surface and the upper surface of lower platform 202 multiple groups can mutually matched sliding block and sliding rail, to realize upper mounting plate 201 It can be under the retractable support of the driving of actuator cylinder and four oil cylinder supporting legs 203, before carrying out between each other with lower platform 202 Move back and forth afterwards with what is controlled, is advanced with carrying out front and back and the left and right of hydraulic walking chassis 2.

Preferably, the actuator cylinder and four oil cylinder supporting legs in the control mechanism 1 and hydraulic walking chassis 2 203 electrical connections, enable control mechanism 1 regulate and control respectively upper mounting plate 201 and lower platform 202 it is mutual move back and forth and four The retractable support of a oil cylinder supporting leg 203, to realize that the front and rear, left and right of hydraulic walking chassis 2 is advanced and support positioning is adjusted It is flat.

Preferably, the control mechanism 1 and 5 electricity of drive cylinder 6 and angle adjustment hydraulic cylinder in positioning adjustment component Connection enables control mechanism 1 to regulate and control positioning adjustment component and realizes fitting positioning of the frame punching block 14 on side slope setting position.

Preferably, the control mechanism 1 is electrically connected with the vertical adjustment oil cylinder 11 in installation fixation kit, makes control machine Structure 1 can regulate and control installation fixation kit and realize up and down fine tuning of the frame punching block 14 on side slope setting position.

Preferably, two length sides of the rectangle installing frame 9 are made of four strip bars 15, four strip bars 15 It is symmetrical set in the two sides of mounting rod 10, and two strip bars 15 are one group, is connected by mutual end common Group constitutes a length sides of rectangle installing frame 9, and each strip bar 15 is by the rod piece of two mutually nested settings The telescopic rod of composition, one end rod piece middle section that its scalable end is located in four scalable strip bars 15 are connected to rectangle installation The end of two width edges of frame 9, it may be assumed that the end of two width edges is separately fixed at four scalable most inner cores of strip bar 15 The middle section of rod piece.

It is additionally provided with one piece of mounting plate 16 on the mounting rod 10, is being located at mounting rod 10 or so two on the mounting plate 16 The position of side is symmetrically set with four transverse shifting oil cylinders 17, the end difference of four 17 piston rods of transverse shifting oil cylinder Two width edges of rectangle installing frame 9 are connected, four transverse shifting oil cylinders 17 can drive the width edge of rectangle installing frame 9 to backhaul It is dynamic, it is adjusted with the spacing realized between three vertical mould bases beams 12.

Lateral mould bases beam 13 herein-above set forth, point-blank, while vertically and through three vertical mould bases of connection Beam 12 is one, and multiple lateral about 13 mould bases beams are arranged in parallel, and combine one together with three vertical mould bases beams 12 Fence plate structure, wherein each transverse direction mould bases beam 13 includes four sections, be respectively as follows: be connected to three vertical mould bases beams 12 it Between two sections and two sections beyond horizontal spacing between three vertical mould bases beams 12 of horizontal spacing, every length beyond section is every Item connects the half of segment length, and two sections for being connected to horizontal spacing between three vertical mould bases beams 12 are retractable structure, That is, this two sections are the telescopic rods being made of the rod piece of at least two sections mutually nested settings, and per adjacent two sections between also set It is equipped with locking spring (similar in construction to the Umbrella handle structure of Folding umbrella), in this case, lateral mould bases beam 13 can be carried out Length adjustment, to meet the adjustment of spacing between three vertical mould bases beams 12.

Simultaneously as every length beyond section is the half of every connection segment length in each transverse direction mould bases beam 13, this If sample, after two groups of installation fixation kits dock, also it is capable of the standard card cage of performance casting between any two.

The casting mould bases component includes three vertical mould bases beams 12, perpendicular to multiple cross of vertical mould bases beam 12 setting To mould bases beam 13 and for the frame punching block 14 of internal pour concrete material, wherein three vertical mould bases beams 12 are correspondingly arranged at three In vertical rails, and it can be moved back under the driving of corresponding vertical adjustment oil cylinder 11 along its corresponding vertical rails Dynamic, multiple transverse direction mould bases beams 13 are arranged in parallel, and multiple lateral mould bases beams 13 assemble together with three vertical mould bases beams 12 At a fence plate structure, the binding of frame punching block 14 setting is in lateral mould bases beam 13 and vertical mould bases beam 12 far from perpendicular To the side of sliding rail, also it is evenly arranged on lateral mould bases beam 13 and vertical mould bases beam 12 and multiple facilitates 14 concrete material of frame punching block The vibrator demoulded after pouring, the vibrator are arranged at the docking of each adjacent two frame punching block, and vibrator is height Frequency vibration device.

Preferably, the control mechanism 1 is electrically connected with four transverse shifting oil cylinders 17 in installation fixation kit, makes to control Mechanism 1 processed can regulate and control the spacing that transverse shifting oil cylinder 17 carries out between three vertical mould bases beams 12 and adjust.

Preferably, the end of described two horizontal fixed frames 8 and two angle adjustment 5 piston rods of hydraulic cylinder is respectively set It is located on the rod piece on the outside of nested structure in four strip bars 15.

Preferably, the frame punching block 14 is made of cover board 1401 and two blocks of side plates 1402, and cover board 1401 is bound in cross To on mould bases beam 13 or vertical mould bases beam 12, two blocks of side plates 1402 are bound respectively in lateral mould bases beam 13 or vertical mould bases beam 12 Two sides make cover board 1401 and two blocks of side plates 1402 organize the limiting slot for constituting a U-shaped profile, the opening of the limiting slot jointly After end is bonded with side slope, one is constituted for accommodating the strip limit chamber of pour concrete material.

Preferably, the hanging component includes scalable boom 18, suspension hook 19, lifts oil cylinder 20 and a revolving support Disk, wherein scalable boom 18 is made of the rod piece of at least two sections mutually nested settings, and being additionally provided on scalable boom 18 can Rod piece is driven to carry out the telescopic oil cylinder 21 of flexible adjustment, the top of scalable boom 18 is arranged in suspension hook 19, for hooking hanging object material, Revolving support disk is arranged on the upper surface of hydraulic walking chassis 2, and the end setting of scalable boom 18 is in revolution branch It on the upper surface of support plate, lifts oil cylinder 20 and is also mounted on revolving support disk, and the end for lifting 20 piston rod of oil cylinder is connected to On scalable boom 18, it is adjusted for the angle of lifting to scalable 18 relative level of boom；Described lifts oil cylinder 20 and telescopic oil cylinder 21 be electrically connected with control mechanism 1.

A kind of hydraulic template trolley structure pouring concrete suitable for side slope protection Vierendeel girder of the utility model is simple, uses Convenient, foundation excavation protection works are built in highway, railway and the room being related to, and can be met and be applied from different slopes than side slope cooperation The fitting of work adjusts and the adjustment of construction of frame beam height, can disposable moduleization progress sheet frame beam in work progress While concrete material casting and vibrate demoulding and frame punching block drop.Operating flexibility is strong, and safety in utilization is good, substantially reduces The workload of labor intensity and operator, improves the construction quality of Vierendeel girder, so that protection operating efficiency is multiplied, Break traditional construction technique at one stroke, overturns industry cognition.

The utility model has following significant advantage in using effect:

1, walking manner: using hydraulic walking chassis, connect there are four oil cylinder supporting leg with upper mounting plate, can match and close Support when platform and lower platform are moved is, it can be achieved that vertical shift, traversing walking, u-turn commutation.

2, location and installation pan bottom in the sliding rail and positioning adjustment component being arranged on hydraulic walking chassis Sliding block is equipped with the transverse shifting, it can be achieved that rectangle installing frame and frame punching block entirety, meets various constructions to move size Environment slope is than requiring.

3, the setting of rectangle installing frame for fixing and two angles connected to it adjustment hydraulic cylinder, can drive rectangle Installing frame places level, or is lifted up to 135 °, so as to meet the different slope ratios of 1:0 to 1:1.5.When rectangle installing frame When placing horizontal, the assembling, cleaning, brush release agent of multiple frame punching blocks on lateral mould bases beam and vertical mould bases beam can be carried out；With And the binding of frame punching block cover board and side plate is lifted rectangle installing frame using two angle adjustment hydraulic cylinders and is bound later Multiple frame punching blocks, after corresponding with slope surface predeterminated position, block, casting concrete.

4, the vertical adjustment oil cylinder and vertical mould bases beam hydraulic connecting in fixation kit are installed, and have runner device, makes to erect Vertical shift up and down can be realized under the vertically driving of adjustment oil cylinder to mould bases beam, meet Vierendeel girder difference size and slope foot height It adjusts.

5, the assembly of getting on the bus of one 12 tons of crane hanging component: is installed in one end of hydraulic walking chassis (including swing mechanism, the scalable boom of pitching, winch hanging hook assembly lift oil cylinder etc.), realization are not utilizing concrete conveyance It, being capable of casting concrete, reduction process links, saving place and cost in the case where pump truck, external crane.This hanging component Height is lower than the adjustable highest point of rectangle installing frame, keeps trolley complete machine structure more compact rationally.

6, tamping equipment: in the multiple frame punching blocks bound on each lateral mould bases beam and vertical mould bases beam, per adjacent At the docking of two frame punching blocks, i.e., position is mounted on a dither (with 4 perpendicular ribs 4 among the node of integral mold plate For cross rib, 36 should be installed altogether), modularity control is more easily quick, safe and efficient, realizes that each position is seamless and vibrates.

7, since the self weight of trolley is plus the effect for being each equipped with two angle adjustment hydraulic cylinders on each rectangle installing frame Power, the integral mold plate for combining multiple frame punching blocks is tightly withstood in side slope, to solve the fixation of integral mold plate template Problem so that vibrating more efficient, efficient, safe in casting concrete engineering, solve at one stroke when Vierendeel girder pours run mould, A series of problems, such as mould, leakage, voids and pits, compactness, intensity of rising.

8, since complete machine is by four oil cylinder supporting leg hydraulic levelings, cross rib erects rib formwork module, standardization, successfully solves Linear uneven, the perpendicular not straight, heaving of the sea not easy to control, horizontal of Vierendeel girder, string bag dress overall image, quality engineering, image Unprecedented height has been arrived in engineering promotion.

9, said device features rational structure is compact, realizes modularization, and standardization can be freely combined to adapt to different specification size Frame form, to save same model template multiple groups multi-disc, the quantity of custom built forms is reduced at double, is greatly reduced into This.

10, efficiency doubles: it was verified that the work that the integral mold plate of the utility model can reach one day plate, turn over a mould Effect, recruitment reduce one third, and cycle period was reduced to one day by traditional 6-7 days, and labor intensity reduces, and progress mentions significantly Height, construction quality obtains effective guarantee, and image appearance is substantially improved.

11, demoulding: until after concrete initial set, the appropriate connection bolt unclamped between frame steel mould side board and cover board is connect Energization source, the fragment second is moved and opens dither from top to bottom, and frame punching block can be easily disengaged from, and is laid flat rectangular mounting plate, into The next circulation of row.

12, transition is more convenient flexibly: after each work surface, being placed in by included crane component dismounting integral mold plate Above locating installation disk.The larger stroke of oil cylinder supporting leg can voluntarily rise to complete machine high higher than the bottom of haulage vehicle Degree, haulage vehicle need to only move backward into below trolley, and then trolley oil cylinder supporting leg, which packs up retraction, can be completed entrucking process, avoid Dependence to large-scale crane lifting.

Claims

1. a kind of hydraulic template trolley for pouring concrete suitable for side slope protection Vierendeel girder, it is characterised in that: including control mechanism (1), chassis supports component, positioning adjustment component, the installation fixation kit, casting and being respectively electrically connected with control mechanism (1) Mould bases component and hanging component, the chassis supports component includes hydraulic walking chassis (2), in the hydraulic walking Left and right is arranged in parallel with two sliding rails (3) on the upper surface of walking chassis (2), and the hanging component is also disposed at hydraulic On the upper surface of walking chassis (2), and it is located at the side of two sliding rails (3), is used for hoisting material；

The positioning adjustment component includes horizontally disposed locating installation disk (4) and hinged setting on locating installation disk (4) Two angles adjust hydraulic cylinder (5), in hydraulic walking chassis (2) upper surface, be located at locating installation disk (4) one end Position is provided with drive cylinder (6), is fixedly installed sliding block on the lower surface of locating installation disk (4), the sliding block can with it is hydraulic Two sliding rails (3) of walking chassis (2) upper surface match, to realize that locating installation disk (4) drives in its end Under the driving of dynamic oil cylinder (6), the length direction along two sliding rails (3) slidably reciprocates, in locating installation disk (4) upper surface Middle part is additionally provided with a pivoting support (7), is symmetrically set with two horizontal fixed frames (8) on the pivoting support (7), and two The end of a horizontal fixed frame (8) is hingedly provided with a rectangle installing frame (9), and the width edge of the rectangle installing frame (9) is in water Projection in plane is parallel with sliding rail (3), and two angles adjustment hydraulic cylinder (5) is symmetrical set at two The two sides of horizontal fixed frame (8), and the end of two angle adjustment hydraulic cylinder (5) piston rods is connected to rectangle installing frame (9) on, for being adjusted to the angle of lifting of rectangle installing frame (9) relative positioning mounting disc (4)；

The installation fixation kit includes rectangle installing frame (9), and a length sides of the rectangle installing frame (9) are hingedly arranged in On two horizontal fixed frames (8), another length sides are fixed on the end of two angle adjustment hydraulic cylinder (5) piston rods, in institute It states and is also connected with a mounting rod (10) between the midpoint of (9) two length sides of rectangle installing frame, the mounting rod (10) and rectangle A vertical rails are respectively arranged in two width edges of installing frame (9), which is laid in rectangle installing frame (9) not The one side of angle adjustment hydraulic cylinder (5) is connected, and is equipped with vertical adjustment oil cylinder (11) in every vertical rails；

The casting mould bases component includes three vertical mould bases beams (12), perpendicular to multiple cross of vertical mould bases beam (12) setting To mould bases beam (13) and for the frame punching block (14) of internal pour concrete material, wherein three vertical mould bases beams (12) are correspondingly arranged In three vertical rails, and can be under the driving of corresponding vertical adjustment oil cylinder (11), along its corresponding vertical cunning Rail moves back and forth, and multiple transverse direction mould bases beams (13) are arranged in parallel, and multiple lateral mould bases beams (13) and three vertical mould bases Beam (12) combines a fence plate structure together, frame punching block (14) the binding setting in lateral mould bases beam (13) and Vertical mould bases beam (12) is not connected with the side of vertical rails, also uniformly sets on lateral mould bases beam (13) and vertical mould bases beam (12) Be equipped with it is multiple facilitate frame punching block (14) concrete material to pour after the vibrator that demoulds.

2. a kind of hydraulic template trolley for pouring concrete suitable for side slope protection Vierendeel girder according to claim 1, feature Be: the hydraulic walking chassis (2) includes actuator cylinder, upper and lower upper mounting plate (201) He Xiaping disposed in parallel Platform (202) and four oil cylinder supporting legs (203) for being separately positioned on upper mounting plate (201) four corners, in the upper mounting plate (201) Lower surface and lower platform (202) upper surface on be provided with multiple groups can mutually matched sliding block and sliding rail, with realize on put down Platform (201) and lower platform (202) can under the retractable support of the driving of actuator cylinder and four oil cylinder supporting legs (203), into Before and after going between each other and left and right moves back and forth, to carry out front and back and the left and right traveling of hydraulic walking chassis (2).

3. a kind of hydraulic template trolley for pouring concrete suitable for side slope protection Vierendeel girder according to claim 2, feature It is: actuator cylinder and four oil cylinder supporting legs (203) in the control mechanism (1) and hydraulic walking chassis (2) Electrical connection, make control mechanism (1) can regulate and control respectively upper mounting plate (201) and lower platform (202) between each other move back and forth with And the retractable support of four oil cylinder supporting legs (203), to realize that the front and rear, left and right of hydraulic walking chassis (2) is advanced and propped up Support positioning leveling.

4. a kind of hydraulic template trolley for pouring concrete suitable for side slope protection Vierendeel girder according to claim 1, feature Be: the control mechanism (1) in positioning adjustment component drive cylinder (6) and angle adjustment hydraulic cylinder (5) be electrically connected, Make control mechanism (1) that positioning adjustment component can be regulated and controled and realizes the fitting positioning of frame punching block (14) on side slope setting position.

5. a kind of hydraulic template trolley for pouring concrete suitable for side slope protection Vierendeel girder according to claim 1, feature Be: the control mechanism (1) is electrically connected with the vertical adjustment oil cylinder (11) in installation fixation kit, makes control mechanism (1) Installation fixation kit can be regulated and controled and realize the fine tuning up and down of frame punching block (14) on side slope setting position.

6. a kind of hydraulic template trolley for pouring concrete suitable for side slope protection Vierendeel girder according to claim 1, feature Be: two length sides of the rectangle installing frame (9) are made of four strip bars (15), four strip bar (15) bilateral symmetries Two sides in mounting rod (10) are set, and two strip bars (15) are one group, are connected by mutual end and organize structure jointly One length sides of rectangular installing frame (9), each strip bar (15) is by the rod piece of two mutually nested settings The telescopic rod of composition, can be realized in four scalable strip bars (15) on flexible end respectively with rectangle installing frame (9) Two width edge connections；

It is additionally provided with one piece of mounting plate (16) on the mounting rod (10), is being located at mounting rod (10) left side on the mounting plate (16) The position of right two sides, is symmetrically set with four transverse shifting oil cylinders (17), four transverse shifting oil cylinder (17) piston rods End is separately connected two width edges of rectangle installing frame (9), and four transverse shifting oil cylinders (17) can drive rectangle installing frame (9) Width edge move back and forth, with realize three vertical mould bases beams (12) between spacing adjusting.

7. a kind of hydraulic template trolley for pouring concrete suitable for side slope protection Vierendeel girder according to claim 6, feature Be: the control mechanism (1) is electrically connected with four transverse shifting oil cylinders (17) in installation fixation kit, makes control mechanism (1) spacing that transverse shifting oil cylinder (17) carry out between three vertical mould bases beams (12) can be regulated and controled to adjust.

8. a kind of hydraulic template trolley for pouring concrete suitable for side slope protection Vierendeel girder according to claim 6, feature Be: the end of the horizontal fixed frame (8) of described two and two angle adjustment hydraulic cylinder (5) piston rods is separately positioned on four It is located on the rod piece on the outside of nested structure in strip bar (15).

9. a kind of hydraulic template trolley for pouring concrete suitable for side slope protection Vierendeel girder according to claim 1, feature Be: the frame punching block (14) includes cover board (1401), two pieces of side plates (1402) and connection bolt, cover board (1401) binding On lateral mould bases beam (13) or vertical mould bases beam (12), two pieces of side plates (1402) bind respectively in lateral mould bases beam (13) or erect To the two sides of mould bases beam (12), cover board (1401) and two pieces of side plates (1402) is made to organize the limit for constituting a U-shaped profile jointly Position slot after the open end of the limiting slot is bonded with side slope, constitutes one for accommodating the strip limit chamber of pour concrete material.

10. a kind of hydraulic template trolley for pouring concrete suitable for side slope protection Vierendeel girder according to claim 1, feature Be: the hanging component includes scalable boom (18), suspension hook (19) and lifts oil cylinder (20), wherein scalable boom (18) it is made of the rod piece of at least two sections mutually nested settings, is additionally provided on scalable boom (18) and is able to drive rod piece and is stretched Contract the telescopic oil cylinder (21) adjusted, and suspension hook (19), which is arranged, lifts oil cylinder for hooking hanging object material on the top of scalable boom (18) (20) it is arranged on the upper surface of hydraulic walking chassis (2), and be connected to can for the end for lifting oil cylinder (20) piston rod On telescoping boom (18), for being adjusted to the angle of lifting of scalable boom (18) relative level；Described lifts oil Cylinder (20) and telescopic oil cylinder (21) are electrically connected with control mechanism (1).