CN209111522U - A kind of thermosetting polymer increasing material manufacturing device - Google Patents
A kind of thermosetting polymer increasing material manufacturing device Download PDFInfo
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- CN209111522U CN209111522U CN201821910993.6U CN201821910993U CN209111522U CN 209111522 U CN209111522 U CN 209111522U CN 201821910993 U CN201821910993 U CN 201821910993U CN 209111522 U CN209111522 U CN 209111522U
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- latex
- plate
- molding
- thermosetting polymer
- fog nozzle
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- 239000000463 material Substances 0.000 title claims abstract description 42
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 35
- 229920001187 thermosetting polymer Polymers 0.000 title claims abstract description 25
- 239000004634 thermosetting polymer Substances 0.000 title claims abstract description 23
- 229920000126 latex Polymers 0.000 claims abstract description 49
- 239000004816 latex Substances 0.000 claims abstract description 49
- 230000007246 mechanism Effects 0.000 claims abstract description 47
- 238000010438 heat treatment Methods 0.000 claims abstract description 36
- 238000000465 moulding Methods 0.000 claims abstract description 34
- 239000011248 coating agent Substances 0.000 claims abstract description 29
- 238000000576 coating method Methods 0.000 claims abstract description 29
- 239000007921 spray Substances 0.000 claims abstract description 25
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 22
- 238000001704 evaporation Methods 0.000 claims abstract description 21
- 230000008020 evaporation Effects 0.000 claims abstract description 21
- 239000006185 dispersion Substances 0.000 claims abstract description 13
- 239000000839 emulsion Substances 0.000 claims abstract description 11
- 241000883990 Flabellum Species 0.000 claims abstract description 7
- 239000003153 chemical reaction reagent Substances 0.000 claims description 30
- 238000011068 loading method Methods 0.000 claims description 17
- 238000003475 lamination Methods 0.000 claims description 16
- 238000004073 vulcanization Methods 0.000 claims description 16
- 238000007599 discharging Methods 0.000 claims description 9
- 238000005096 rolling process Methods 0.000 claims description 8
- 244000309464 bull Species 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 6
- 239000011111 cardboard Substances 0.000 claims description 5
- 235000003140 Panax quinquefolius Nutrition 0.000 claims 1
- 240000005373 Panax quinquefolius Species 0.000 claims 1
- -1 molding Chemical compound 0.000 claims 1
- 238000002360 preparation method Methods 0.000 abstract description 4
- 230000007613 environmental effect Effects 0.000 abstract 1
- 239000003431 cross linking reagent Substances 0.000 description 14
- 239000002245 particle Substances 0.000 description 13
- 239000002994 raw material Substances 0.000 description 9
- 239000007788 liquid Substances 0.000 description 8
- 238000002347 injection Methods 0.000 description 7
- 239000007924 injection Substances 0.000 description 7
- 238000004132 cross linking Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000033001 locomotion Effects 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000007596 consolidation process Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 229920003008 liquid latex Polymers 0.000 description 2
- 239000011344 liquid material Substances 0.000 description 2
- 229920002120 photoresistant polymer Polymers 0.000 description 2
- 230000008569 process Effects 0.000 description 2
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- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000010146 3D printing Methods 0.000 description 1
- 241001504664 Crossocheilus latius Species 0.000 description 1
- 208000005156 Dehydration Diseases 0.000 description 1
- 239000013032 Hydrocarbon resin Substances 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
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- 238000007781 pre-processing Methods 0.000 description 1
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- 238000003303 reheating Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000005987 sulfurization reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Abstract
The utility model discloses a kind of thermosetting polymer increasing material manufacturing devices, including molding connection pedestal and latex atomized spray mechanism, latex atomized spray mechanism is equipped with horizontal connection seat, vulcanizing heater structure and molding coating mechanism are equipped on horizontal connection seat side by side, latex atomized spray mechanism includes heating evaporation shell and fog nozzle, the side of fog nozzle is equipped with feeding pipeline and latex material feed drum, the other side of fog nozzle is equipped with gas pipeline and supercharging air pump, the end of feeding pipeline is arranged with emulsion dispersion short tube, the terminus inner of emulsion dispersion short tube is equipped with tetragonous flabellum, the end of gas pipeline is arranged with pressurization ladder pipe, the inner surface of heating evaporation shell is equipped with and wraps up in coating panel, the inner surface for wrapping up in coating panel is equipped with several groups resistive heater；This programme structure is simple, and preparation efficiency is high, environmental protection and energy saving, forms Uniform Latex film layer using atomized spray principle, reduces curing temperature, improves curing efficiency, and then improve the quality of production of thermosetting polymer.
Description
Technical field
The utility model relates to increasing material manufacturing apparatus field, specially a kind of thermosetting polymer increasing material manufacturing device.
Background technique
Thermosetting polymer (Thermosetting Polymer) is generally initially formed prepolymer in production, when molding, warp
Heating makes wherein that the reaction was continued solidifies at cross-linked structure for potential functional group, and when this transformation is irreversible, can only form one
Secondary, when reheating, is unable to fusion plastification, is also insoluble in solvent；Increasing material manufacturing (Additive Manufacturing, AM) technology
Refer to based on discrete-accumulation principle, by the science system of part three-dimensional data driving direct manufacturing parts, increasing material manufacturing skill
Art is the technology of the method manufacture entity component gradually to be added up using material, relative to traditional material removal-machining skill
Art is a kind of manufacturing method from bottom to top, and based on different principle of classification and understanding mode, there are also quick for increases material manufacturing technology
Prototype, Quick-forming, quickly a variety of appellations, the intension such as manufacture or 3D printing are still deepening constantly, and extension also constantly extends.
Existing number of patent application 201521123587.A kind of increasing material manufacturing device disclosed in 1, including ray generating device and
Working chamber, ray generating device are located at the top of working chamber, and ray generating device melts the ray of dusty material to generate,
It further include that powder receives box and powder case in working chamber, powder receives box and is located at the lower exit port of powder case, receives in box in powder
Heat generating device is installed, this patent receives box using powder and can pre-process to dusty material, dusty material is heated to pre-
Determine temperature and remove moisture removal, dusty material is not take up the additional time in dehumidifying preprocessing process, will not reduce increasing material manufacturing
Efficiency.
In conjunction with above-mentioned case and the prior art, existing increasing material manufacturing device when producing thermosetting polymer, there is also
Following defect:
(1) device for not increasing liquid material atomized spray causes liquid material to be directly laid on production plate,
Increase the time of raw material vulcanization, reduces the time that functional steps are reinforced in vulcanization；
(2) it is mutually indepedent state between each work unit of increasing material manufacturing device, is unable to control when polymer makes
Raw material parameter causes preparation efficiency low, increases the manufacturing cost of product.
Summary of the invention
In order to overcome the shortcomings of prior art, the utility model provides a kind of thermosetting polymer increasing material manufacturing dress
It sets, can effectively solve the problem of background technique proposes.
The technical scheme adopted by the utility model to solve the technical problem is as follows:
A kind of thermosetting polymer increasing material manufacturing device, including molding connection pedestal, and it is mounted on molding connection pedestal
The latex atomized spray mechanism of top is equipped with horizontal connection seat with the lower surface parallel position of latex atomized spray mechanism,
Vulcanizing heater structure and molding coating mechanism are equipped on the horizontal connection seat side by side, and vulcanizing heater structure setting exists
Between latex atomized spray mechanism and molding coating mechanism；
Latex atomized spray mechanism includes heating evaporation shell, and is fixed in heating evaporation interior of shell
The side of the fog nozzle at end, the fog nozzle is equipped with feeding pipeline, and the feeding pipeline is connected with latex material feed drum, described
The other side of fog nozzle is equipped with gas pipeline, and the gas pipeline is connected with supercharging air pump, and the feeding pipeline is sprayed in fog
Partial outer face in mouth is arranged with emulsion dispersion short tube, and the terminus inner of the emulsion dispersion short tube is equipped with tetragonous flabellum, institute
It states partial outer face of the gas pipeline in fog nozzle and is arranged with pressurization ladder pipe, the nozzle of the pressurization ladder pipe is in cream
Liquid disperses right above the nozzle of short tube；
The inner surface of the heating evaporation shell be equipped with it is identical with fog nozzle form wrap up in coating panel, it is described to wrap up in coating panel
It is vacuum environment between heating evaporation shell, the inner surface for wrapping up in coating panel is equipped with several groups and is uniformly distributed and is parallel to each other
Resistive heater.
Further, the molding coating mechanism includes the reagent carrying case being mounted on horizontal connection seat, and setting
Reagent carrying case is mounted on by rolling bearing at the both ends of the lamination roller of reagent carrying case side-lower, the lamination roller
Between the plate of front and rear sides, the side-lower of the reagent carrying case is additionally provided with the discharging arcwall face concentric with lamination roller rounded face
Plate.
Further, the discharging curved panel includes the half arc plate of orientation for being fixed on reagent carrying case inner upper, with
And it is hinged on the rotation arc panel of reagent carrying case lower inside, by porous between half arc plate of the rotation arc panel and orientation
Elastic plate connection, the reagent carrying case inner surface are equipped with the manual bull stick hinged with rotation arc panel, and the manual bull stick is worn
Reagent carrying case is crossed equipped with swing handle.
Further, the vulcanizing heater structure includes the box parcel shelf being fixedly mounted on horizontal connection seat, and
The infrared heating pipe being mounted between the face of box parcel shelf front and rear sides, the inside of the box parcel shelf are equipped with reflecting plate, and
And four peripheries of the box parcel shelf are equipped with anti-dazzling screen.
Further, the upper surface of the molding connection pedestal is additionally provided with oscilaltion mechanism and left and right reciprocator, institute
Stating oscilaltion mechanism includes several pusher cylinders being uniformly mounted on molding connection pedestal, and the left and right reciprocator includes
The loading plate up and down being connect with pusher cylinder, and the hollow mounting groove inside the upper and lower loading plate is set, it is described upper and lower
The upper surface of loading plate is provided with step shape slide-plate, and the upper surface of the loading plate up and down is additionally provided with left and right reciprocating plate, the left and right
The lower surface of reciprocating plate is equipped with the frid of walking being set on step shape slide-plate, and the lower section for walking frid is equipped with along hollow peace
Tankage mobile limit card board is connected with driving chain at left and right sides of the limit card board, is equipped in the hollow mounting groove
For driving the servo motor transmission group of driving chain.
Further, several equally distributed limit guide rods, the carrying up and down are additionally provided on the molding connection pedestal
Plate is equipped with perforates with the limit of limit matching guide bars work.
Compared with prior art, the utility model has the beneficial effects that
(1) present invention cooperates heating evaporation moisture, high-pressure injection and fog nozzle combination work, each work unit
The atomizing raw materials of liquid form are realized the mode of gaseous state latex spray feed, are formed on platform for making uniform in material by work
Emulsoid-film layer reduces curing temperature, improves curing efficiency, and then improve the quality of production of thermosetting polymer；
(2) present invention is when squeezing Emulsoid-film layer using roller, while smearing crosslinking agent, and apply the stone roller of certain pressure
Pressure effect makes Emulsoid-film layer and crosslinking oxidant layer carry out vulcanization crosslinking, enhances consolidation effect, and structure is simple, and preparation efficiency is high, ring
Protect energy conservation.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention；
Fig. 2 is that molding of the invention connects schematic diagram of base structure；
Fig. 3 is vulcanizing heater structure structural schematic diagram of the invention；
Fig. 4 is discharging curved panel closing structure schematic diagram of the invention；
Fig. 5 is discharging curved panel expanded configuration schematic diagram of the invention.
Figure label:
1- molding connection pedestal；2- latex atomized spray mechanism；3- horizontal connection seat；4- vulcanizing heater structure；5- molding
Coating mechanism；6- oscilaltion mechanism；7- or so reciprocator；
201- heating evaporation shell；202- fog nozzle；203- feeding pipeline；204- latex material feed drum；205- appendix
Road；206- supercharging air pump；207- emulsion dispersion short tube；The tetragonous flabellum of 208-；209- is pressurized ladder pipe；2010- wraps up in coating panel；
2011- resistive heater；
401- box parcel shelf；402- infrared heating pipe；403- reflecting plate；404- arc extends reflector；405- shading
Piece；
501- reagent carrying case；502- is laminated roller；503- rolling bearing；504- discharging curved panel；
5041- orients half arc plate；5042- rotates arc panel；5043- poroelasticity plate；The manual bull stick of 5044-；5045- turns
Dynamic handle；
601- pusher cylinder；602- limits guide rod；603- limit perforation；
701- or more loading plate；The hollow mounting groove of 702-；703- step shape slide-plate；704- or so reciprocating plate；705- walks slot
Plate；706- limit card board；707- driving chain；708- servo motor transmission group.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
As shown in Figure 1, the utility model provides as shown in Figure 1, the present invention provides a kind of thermosetting polymers to increase material
Manufacturing device, including molding connection pedestal 1, and it is mounted on the latex atomized spray mechanism 2 of 1 top of molding connection pedestal, with
The lower surface parallel position of latex atomized spray mechanism 2 is equipped with horizontal connection seat 3, sets side by side on the horizontal connection seat 3
Have vulcanizing heater structure 4 and molding coating mechanism 5, and the vulcanizing heater structure 4 setting latex atomized spray mechanism 2 with
It forms between coating mechanism 5, liquid latex is atomized into dispersed latex particle by latex atomized spray mechanism 2, dispersion
Latex particle is ejected into molding connection pedestal 1 and forms Emulsoid-film layer, and vulcanizing heater structure 4 is using infrared heating principle to latex
Film layer carries out heating vulcanization, then forms coating mechanism 5 and coats crosslinking agent, and will be crosslinked agent film by way of extruding
It is extruded to shape with Emulsoid-film.
Latex atomized spray mechanism 2 includes heating evaporation shell 201, and is fixed at heating evaporation shell
The side of the fog nozzle 202 of 201 inner upper ends, the fog nozzle 202 is equipped with feeding pipeline 203, the feeding pipeline 203
It is connected with latex material feed drum 204, the other side of the fog nozzle 202 is equipped with gas pipeline 205, and the gas pipeline 205 connects
It is connected to supercharging air pump 206, the feeding pipeline 203 is the flowing place of liquid state raw material, and gas pipeline 205 is high pressure gas
Place is flowed, high pressure gas carries out atomized spray, the latex particle of atomization in fog nozzle 202, by the raw material of liquid form
It is moved back and forth in fog nozzle 202 along Z axis positive direction.
Partial outer face of the feeding pipeline 203 in fog nozzle 202 is arranged with emulsion dispersion short tube 207, described
The terminus inner of emulsion dispersion short tube 207 is equipped with tetragonous flabellum 208, part of the gas pipeline 205 in fog nozzle 202
Outer surface is arranged with pressurization ladder pipe 209, and the nozzle of the pressurization ladder pipe 209 is being in the nozzle of emulsion dispersion short tube 207 just
Top, tetragonous flabellum 208 are once dispersed liquid latex, compression space of the high pressure gas in pressurization ladder pipe 209
Interior carry out secondary booster, thus latex liquid of the bigger pressure-air of flow velocity to dispersion, along 202 downwardly direction of fog nozzle
Impacting with high pressure is carried out, so that fluid latex is atomized into graininess, the area of latex can be expanded first, be improved by tetragonous flabellum 208
The nebulization efficiency of pressure-air.
It should be added that the upper end diameter of the fog nozzle 202 is bigger than lower end diameter, therefore latex can be limited
The jet velocity of particle guarantees that atomizing can be completed in the upper end of fog nozzle 202 in latex liquid.
The inner surface of the heating evaporation shell 201 wraps up in coating panel 2010, institute equipped with identical with 202 shape of fog nozzle
It states and wraps up between coating panel 2010 and heating evaporation shell 201 as vacuum environment, if the inner surface for wrapping up in coating panel 2010 is equipped with
The dry group of resistive heater 2011 for being uniformly distributed and being parallel to each other, heating evaporation shell 201 provide certain for fog nozzle 202
Heat carries out moisture evaporation operation to latex atomizing particle, and the raw material of latex particle shape reaches and is 180 DEG C through excess temperature and wraps up in
Then 2010 sections of coating panel dehydrations are ejected on molding connection pedestal 11 and form Emulsoid-film layer.
Herein it should be noted that all resistive heaters 2011 are independently to be connected in parallel, heated when needing to change
When temperature, the reduction or raising of heating temperature is can be completed in the working quantity for reducing perhaps increase resistive heater 2011.
During latex atomized spray mechanism 2 works, heating evaporation moisture, high-pressure injection and fog nozzle are cooperated
The atomizing raw materials of liquid form are realized the mode of gaseous state latex spray feed, are formed on platform for making uniform in material by work
Emulsoid-film layer reduces curing temperature, improves curing efficiency, and then improve the quality of production of thermosetting polymer.
After the molding connection injection of pedestal 11 forms Emulsoid-film layer, the heating for carrying out next step is needed to vulcanize and be rolled into
Type operation is made shaped platform 1 and is needed upwards since the position of vulcanizing heater structure 4 and molding coating mechanism 5 is generally constant
Operating distance that is mobile, reducing vulcanization and roll, therefore as shown in Fig. 2, the upper surface of the molding connection pedestal 1 is additionally provided with
Emulsoid-film layer is moved under vulcanizing heater structure 4 by lower elevating mechanism 6 and left and right reciprocator 7, oscilaltion mechanism 6
Side, left and right reciprocator 7 controls Emulsoid-film layer platform and moves back and forth in the heated perimeter in infrared heat lamp, so as to infrared
Heating lamp carries out heating vulcanization to Emulsoid-film layer；
Oscilaltion mechanism 6 continue to press on vulcanization after Emulsoid-film layer move up, with molding 5 contact squeeze of coating mechanism,
Left and right reciprocator 7 control Emulsoid-film layer moved back and forth in rolling in range for pinch roller, so as to pinch roller to Emulsoid-film layer into
It goes and rolls reinforcing, the working principle of oscilaltion mechanism 6 and left and right reciprocator 7 is as described below.
Oscilaltion mechanism 6 includes several pusher cylinders 601 being uniformly mounted on molding connection pedestal 1, pusher cylinder
601 for pushing left and right reciprocator 7 to move up and down, and operates convenient for sulfurization and extrusion forming.
Left and right reciprocator 7 includes loading plate 701 up and down connecting with pusher cylinder 601, and setting is described upper and lower
The upper surface of hollow mounting groove 702 inside loading plate 701, the loading plate 701 up and down is provided with step shape slide-plate 703, described
The upper surface of upper and lower loading plate 701 is additionally provided with left and right reciprocating plate 704, and the lower surface of the left and right reciprocating plate 704, which is equipped with, to be set in
Frid 705 is walked on step shape slide-plate 703, the lower section for walking frid 705 is equipped with the limit moved along hollow mounting groove 702
Position snap-gauge 706, the left and right sides of the limit card board 706 is connected with driving chain 707, is equipped in the hollow mounting groove 702
For driving the servo motor transmission group 708 of driving chain 707.
Servo motor transmission group 708 drives driving chain 707 positive or reversely rotates, to drive left and right reciprocating plate
704 on upper and lower loading plate 701 left and right loopy moving, to realize comprehensive vulcanization to latex particle layer.
Left and right reciprocating plate 704 is walked frid 705 and is moved in 703 upper limit of step shape slide-plate when carrying out left and right loopy moving,
The stability when movement of left and right reciprocating plate 704 can be improved, while step shape slide-plate 703 can avoid left and right reciprocating plate 704 and other occur
The rotation in direction improves stability of the left and right reciprocating plate 704 when rolling effect.
It should be added that the latex particle that fog nozzle 202 sprays is specifically reciprocal in left and right in present embodiment
Assemble on plate 704, forms gluing thin layer of particulate.
Several equally distributed limit guide rods 602, the loading plate 701 up and down are additionally provided on the molding connection pedestal 1
Be equipped with limit guide rod 602 match work limit perforation 603, limit guide rod 602 can increase above and below loading plate 701 in movement
When stability.
It further remarks additionally, the thermosetting polymer increasing material manufacturing device in present embodiment further includes intelligent control
Unit processed, the intelligent control unit is essentially according to time flow, and the pusher cylinder 601 for controlling oscilaltion mechanism 6 works, together
When also control left and right reciprocator 7 servo motor transmission group 708 work.
As shown in figure 3, in the present embodiment, vulcanizing heater structure 4 includes the side being fixedly mounted on horizontal connection seat 3
Frame parcel shelf 401, and the infrared heating pipe 402 being mounted between 401 front and rear sides face of box parcel shelf, the box glove
The inside of plate 401 is equipped with reflecting plate 403, and four peripheries of the frame parcel shelf 401 are equipped with anti-dazzling screen 404, infrared to add
Heat pipe 402 mainly carries out heating vulcanization, reflecting plate 403 and anti-dazzling screen 404 to Emulsoid-film layer and concentrates the infra-red radiation of wide-angle
In the lower section of box parcel shelf 401, to improve the utilization rate of infra-red radiation, increase the working efficiency of vulcanization.
As shown in Figure 4 and Figure 5, the molding coating mechanism 5 includes the reagent carrying case being mounted on horizontal connection seat 3
501, and the lamination roller 502 of 501 side-lower of reagent carrying case is set, the both ends of the lamination roller 502 pass through rotation
Bearing 503 is mounted between the front and rear sides plate of reagent carrying case 501, the side-lower of the reagent carrying case 501 be additionally provided with
It is laminated the concentric discharging curved panel 504 of 502 rounded face of roller, Emulsoid-film layer is past in range in rolling for lamination roller 502
It is multiple mobile, Emulsoid-film layer is carried out to roll reinforcing to be laminated roller 502.
The discharging curved panel 504 includes the half arc plate 5041 of orientation for being fixed on 501 inner upper of reagent carrying case, with
And it is hinged on the rotation arc panel 5042 of 501 lower inside of reagent carrying case, the rotation arc panel 5042 and half arc plate of orientation
It is connected between 5041 by poroelasticity plate 5043,501 inner surface of reagent carrying case is equipped with to be cut with scissors with rotation arc panel 5042
The manual bull stick 5044 connect, the manual bull stick 5044 pass through reagent carrying case 501 and are equipped with swing handle 5045.
Coating mechanism 5 is formed when idle, reagent carrying case 501 is sealing state, in reagent carrying case 501
Crosslinking agent will not be omitted, and waste of material is avoided；Form coating mechanism 5 at work, rotary motion handle 5045 rotates arc panel
5042 rotate under the drive of swing handle 5045, and poroelasticity plate 5043 is in half arc plate 5041 of rotation arc panel 5042 and orientation
Between stretch, crosslinking agent is overflowed out of poroelasticity plate 5043, thus lamination roller 502 squeeze the course of work in, friendship is provided
Join agent.
Since lamination roller 502 passes through reagent carrying case 501 during rotation, the crosslinking agent in reagent carrying case 501
It follows rolling for roller 502 of lamination to be applied between adjacent Emulsoid-film layer, makes to form crosslinking between Emulsoid-film layer, according to
The operation that injection, drying, vulcanization and layer are reinforced is repeated in the quantity of the Emulsoid-film layer of setting, by lamination roller in phase
Crosslinking agent is smeared between adjacent Emulsoid-film layer, and determines power application and roll its is made to carry out vulcanization crosslinking, enhances consolidation effect,
Realize the preparation of thermosetting polymer.
It should be added that being contained with crosslinking agent in reagent carrying case 501, crosslinking agent is also referred to as bridging agent, is poly-
The important component of hydro carbons photoresist, the photochemical solidification effect of this photoresist, dependent on double photosensitive
Property functional group crosslinking agent participate in reaction, generate diradical after crosslinking agent exposure, it and poly- hydrocarbon resins phase separation are polymerizeing
Form bridged bond between object strand, become the insoluble substance of three-dimensional structure, crosslinking agent be used primarily in high molecular material (rubber with
Thermosetting resin) in.Because of the molecular structure of the high molecular material line long just as a rule, intensity is low when not being crosslinked, and easily breaks,
And without elasticity, the effect of crosslinking agent is exactly to generate chemical bond between the molecule of line style, is connected with each other linear molecule,
Form reticular structure, the in this way intensity and elasticity of raising rubber or thermosetting resin.
In addition to the course of work of the description thermosetting polymer increasing material manufacturing device more visualized, the present invention also mention
The manufacturing method for increasing material for thermosetting polymer, specifically comprises the following steps:
Step 100, latex injection, using the high pressure gas atomized spray latex liquid in fog nozzle, by the shape of raw material
State is changed into latex particle shape, and in this step, latex raw material is specially Heveatex and zinc oxide with the mass ratio tune of 95:5
The mixed material matched.
Step 200, dry latex particle, are dehydrated the latex particle in injection using heating evaporation shell, are dehydrated
Latex particle afterwards is ejected into shaped platform and forms Emulsoid-film layer.
In the step 200, the heating temperature of heating evaporation shell determines that the moisture of Emulsoid-film layer, the latex are thin
The moisture requirement of film layer is chosen according to the cures requirements of latex particle state.
Step 300, heating vulcanization, move up and control reciprocating movement by shaped platform using intelligent numerical control mechanism, while red
Additional thermolamp carries out heating vulcanization to Emulsoid-film layer；
Step 400, extruded layer are reinforced, and move up shaped platform herein, coat crosslinking agent using lamination roller, while by latex
Film layer and crosslinking agent roll reinforcing, and rolling pressure when lamination roller works is on 10MPa, that is, control shaped platform
It moves, until the pressure between shaped platform and lamination roller is 0MPa.
Step 500, sizing crosslinking repeat above-mentioned injection, drying, vulcanization and layer according to the quantity that Emulsoid-film layer is set
Operation is reinforced, makes to form crosslinking between Emulsoid-film layer.
It is obvious to a person skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and
And without departing substantially from the spirit or essential attributes of the utility model, it can realize that this is practical new in other specific forms
Type.Therefore, in all respects, the present embodiments are to be considered as illustrative and not restrictive, this is practical new
The range of type is indicated by the appended claims rather than the foregoing description, it is intended that containing for the equivalent requirements of the claims will be fallen in
All changes in justice and range are embraced therein.It should not treat any reference in the claims as limiting
Related claim.
Claims (6)
1. a kind of thermosetting polymer increasing material manufacturing device, it is characterised in that: connect pedestal (1) including molding, and be mounted on
Latex atomized spray mechanism (2) above molding connection pedestal (1), it is flat with the lower surface of latex atomized spray mechanism (2)
Line position has installed horizontal connection seat (3), is equipped with vulcanizing heater structure (4) and molding coating on the horizontal connection seat (3) side by side
Mechanism (5), and the vulcanizing heater structure (4) setting latex atomized spray mechanism (2) and molding coating mechanism (5) it
Between；
Latex atomized spray mechanism (2) includes heating evaporation shell (201), and is fixed at heating evaporation shell
(201) side of the fog nozzle (202) of inner upper end, the fog nozzle (202) is equipped with feeding pipeline (203), the confession
Pipe material (203) is connected with latex material feed drum (204), and the other side of the fog nozzle (202) is equipped with gas pipeline (205),
The gas pipeline (205) is connected with supercharging air pump (206), part of the feeding pipeline (203) in fog nozzle (202)
Outer surface is arranged with emulsion dispersion short tube (207), and the terminus inner of the emulsion dispersion short tube (207) is equipped with tetragonous flabellum
(208), partial outer face of the gas pipeline (205) in fog nozzle (202) is arranged with pressurization ladder pipe (209), institute
The nozzle for stating pressurization ladder pipe (209) is in right above the nozzle of emulsion dispersion short tube (207)；
The inner surface of the heating evaporation shell (201) wraps up in coating panel (2010) equipped with identical with fog nozzle (202) shape,
It is described to wrap up between coating panel (2010) and heating evaporation shell (201) as vacuum environment, the interior table for wrapping up in coating panel (2010)
Face is equipped with the resistive heater (2011) that several groups are uniformly distributed and are parallel to each other.
2. a kind of thermosetting polymer increasing material manufacturing device according to claim 1, it is characterised in that: the molding coating
Mechanism (5) includes the reagent carrying case (501) being mounted on horizontal connection seat (3), and is arranged in reagent carrying case (501) side
The both ends of the lamination roller (502) of lower section, lamination roller (502) are mounted on reagent carrying case by rolling bearing (503)
(501) between front and rear sides plate, the side-lower of the reagent carrying case (501) is additionally provided with and lamination roller (502) rounded face
Concentric discharging curved panel (504).
3. a kind of thermosetting polymer increasing material manufacturing device according to claim 2, it is characterised in that: the discharging arc
Panel (504) includes the half arc plate (5041) of orientation for being fixed on reagent carrying case (501) inner upper, and is hinged on reagent Sheng
The rotation arc panel (5042) of mounted box (501) lower inside, the rotation arc panel (5042) and orientation half arc plate (5041) it
Between by poroelasticity plate (5043) connect, reagent carrying case (501) inner surface be equipped with and rotation arc panel (5042) hinge
The manual bull stick (5044) connect, the manual bull stick (5044) pass through reagent carrying case (501) and are equipped with swing handle (5045).
4. a kind of thermosetting polymer increasing material manufacturing device according to claim 1, it is characterised in that: the heating vulcanization
Mechanism (4) includes the box parcel shelf (401) being fixedly mounted on horizontal connection seat (3), and is mounted on box parcel shelf
(401) inside of the infrared heating pipe (402) between the face of front and rear sides, the box parcel shelf (401) is equipped with reflecting plate
(403), and four peripheries of the frame parcel shelf (401) are equipped with anti-dazzling screen (404).
5. a kind of thermosetting polymer increasing material manufacturing device according to claim 1, it is characterised in that: the molding connection
The upper surface of pedestal (1) is additionally provided with oscilaltion mechanism (6) and left and right reciprocator (7), and the oscilaltion mechanism (6) includes
Several pusher cylinders (601) being uniformly mounted in molding connection pedestal (1), the left and right reciprocator (7) include and promotion
The loading plate up and down (701) of cylinder (601) connection, and setting is in the internal hollow mounting groove of loading plate (701) up and down
(702), the upper surface of loading plate (701) up and down is provided with step shape slide-plate (703), the loading plate (701) up and down it is upper
Surface is additionally provided with left and right reciprocating plate (704), and the lower surface of the left and right reciprocating plate (704), which is equipped with, is set in step shape slide-plate (703)
On walk frid (705), the lower section for walking frid (705) is equipped with the limiting card mobile along hollow mounting groove (702)
Plate (706) is connected with driving chain (707) at left and right sides of the limit card board (706), in the hollow mounting groove (702)
Equipped with for driving the servo motor transmission group (708) of driving chain (707).
6. a kind of thermosetting polymer increasing material manufacturing device according to claim 5, it is characterised in that: the molding connection
Several equally distributed limit guide rods (602) are additionally provided on pedestal (1), the loading plate (701) up and down is equipped with leads with limit
(603) are perforated in the limit that bar (602) matches work.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821910993.6U CN209111522U (en) | 2018-11-20 | 2018-11-20 | A kind of thermosetting polymer increasing material manufacturing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821910993.6U CN209111522U (en) | 2018-11-20 | 2018-11-20 | A kind of thermosetting polymer increasing material manufacturing device |
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| Publication Number | Publication Date |
|---|---|
| CN209111522U true CN209111522U (en) | 2019-07-16 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109333999A (en) * | 2018-11-20 | 2019-02-15 | 青岛科技大学 | A kind of thermosetting polymer increasing material manufacturing device and method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109333999A (en) * | 2018-11-20 | 2019-02-15 | 青岛科技大学 | A kind of thermosetting polymer increasing material manufacturing device and method |
| WO2020103453A1 (en) * | 2018-11-20 | 2020-05-28 | 青岛科技大学 | Thermosetting polymer additive manufacturing apparatus and method |
| CN109333999B (en) * | 2018-11-20 | 2023-12-29 | 青岛科技大学 | Thermosetting polymer additive manufacturing device and method |
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Granted publication date: 20190716 Termination date: 20191120 |