CN209108823U - A kind of sack cleaner apparatus for examination and repair - Google Patents
A kind of sack cleaner apparatus for examination and repair Download PDFInfo
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- CN209108823U CN209108823U CN201821825394.4U CN201821825394U CN209108823U CN 209108823 U CN209108823 U CN 209108823U CN 201821825394 U CN201821825394 U CN 201821825394U CN 209108823 U CN209108823 U CN 209108823U
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Abstract
The utility model relates to a kind of sack cleaner apparatus for examination and repair, including sack cleaner structure (A), detection trolley (B) and closure cake (C);The detection trolley (B) moves on the hole panel guide (A3) of sack cleaner structure;Detection trolley (B) includes testing agency, storage barrel (B12) and Fang Bing mechanism, is blocked in the storage barrel (B12) that cake (C) is stored on detection trolley;The testing agency is for detecting the whether damaged leakage of sack cleaner cloth bag (A4); realize whether on-line maintenance sack cleaner cloth bag (A4) is damaged leakage by robot vision; when detecting sack cleaner cloth bag (A4) generation breakage leakage; the closure cake (C) in storage barrel (B12) is put down by Fang Bing mechanism, is blocked with being placed on above filter bag gas outlet (A1).On-line maintenance is realized in the way of such, is found the problem in time in the case where not influencing factory and normally producing, and pollution is reduced.
Description
Technical field
The utility model belongs to dust settling pocket technique field, and in particular to a kind of sack cleaner apparatus for examination and repair.
Background technique
As people increasingly pay attention to environment, the requirement for environment is also higher and higher, and plant gas dedusting is being controlled
Reason atmosphere pollution stands in the breach, and promotes the high speed development of deduster, especially sack cleaner.The filter efficiency of sack cleaner
Reach 99% or more, the dust content in exit can reach 10g/m3Within, it is with higher for the thin dirt of sub-micron partial size
Classification efficiency;The advantages that its range for handling air quantity is wide, and structure is simple, low cost is concerned by people.
But when factory uses sack cleaner, it is not intended to maintenance down be in the presence of in normal production cycles,
Therefore solve the problems, such as that sack cleaner on-bne repair seems very necessary." a kind of pocket type removes existing maintenance mode such as patent
Dirt device maintenance agencies " patent No.: it is a kind of described in 201610824888.X by camera acquisition deduster internal information,
Worker manipulates mechanical arm by image information, completes positioning and reparation to damage cloth bag;Patent is " for the light of sack cleaner
Just formula overhauls mobile purlin vehicle ", the patent No.: 201720764373.5 described installation and operation track, purlin vehicles on deduster exist
It is run on track, realizes the maintenance to deduster;Patent " a kind of sack cleaner of on-line monitoring system ", the patent No.:
201710399542.4 described deduster on-line monitoring system by being split to the space above sack cleaner,
Judge whether cloth bag leaks according to sensor of dust concentration detection data;Patent " a kind of sack cleaner correcting and detection cloth bag
Damaged method ", the patent No.: being that can intuitively be detected very much using transparent material by human eye described by 201410276774.7
To the position of damaged cloth bag, so as to it is timely, accurately replace cloth bag.
Utility model content
The purpose of this utility model precisely in order to solve sack cleaner in use due to cloth bag rupture cannot and
Shi Faxian and processing, and the status of atmosphere pollution is caused, a kind of sack cleaner maintenance solution is proposed, image recognition is used
Mode, the whether damaged leakage of identification cloth bag, discovery leakage then blocks the cloth bag of leakage, thus effectively reduce due to
Atmosphere pollution caused by cloth bag damages.
In order to solve the above-mentioned technical problem, the application provides a kind of sack cleaner apparatus for examination and repair, including sack cleaner
Structure, detection trolley and closure cake;Wherein, the sack cleaner structure includes: filter bag gas outlet, cloth bag installation snap ring, hole
Panel guide, sack cleaner cloth bag;Filter bag gas outlet is provided on the top plate of sack cleaner structure, and cloth bag installation snap ring is set
It sets in filter bag gas outlet, for the sack cleaner cloth bag to be fixed on to the top plate lower part of sack cleaner structure;
The hole panel guide is fixedly mounted on the top plate top;The detection trolley moves on the panel guide of hole;It detects small
Vehicle includes testing agency, storage barrel and Fang Bing mechanism, is blocked in the storage barrel that cake is stored on detection trolley;The testing agency
For detecting the whether damaged leakage of sack cleaner cloth bag, when detecting the generation breakage leakage of sack cleaner cloth bag, by putting
Cake mechanism puts down the closure cake in storage barrel, is blocked with being placed on above filter bag gas outlet.
Wherein, the closure cake includes: to block cake upper end magnet mounting groove, block cake intermediate seal plate and block under cake
Hold magnet mounting groove;Block cake upper end magnet mounting groove and block cake lower end magnet mounting groove by block cake intermediate seal plate every
Open sealing;It is separately installed with magnet blocking cake upper end magnet mounting groove and blocking in the magnet mounting groove of cake lower end, for when envelope
Stifled cake is adsorbed on the top of filter bag gas outlet when sliding from storage barrel.
Wherein, Fang Bing mechanism includes the electromagnet being arranged on the outer wall of storage barrel, electromagnet and closure cake upper end magnet
The magnet cooperation in magnet and closure cake lower end magnet mounting groove in mounting groove, whether there is or not use the magnetism by control electromagnet
It is put down in cake will be blocked.
Wherein, detection trolley further includes Jian Bing mechanism, and the bottom of storage barrel is provided with Jian Bing mechanism, picks up for that will block cake
It rises and is stored again in storage barrel.
Wherein, the Jian Bing mechanism is hingedly mounted on storage barrel, and the Jian Bing mechanism includes link mechanism, described
Link mechanism includes first segment connecting rod, second segment connecting rod and driving mechanism, and first segment small end is hinged on the bottom end of storage barrel,
The upper end of second segment connecting rod is hinged on the lower end of first segment connecting rod, and the lower end of second segment connecting rod, which is provided with, picks up finger portion, first segment
Connecting rod includes left connecting rod and right connecting rod, and there are gaps between left connecting rod and right connecting rod, picks up the clamping of finger portion when second segment connecting rod
When blocking the clamping groove of cake periphery, it is rotated up second segment connecting rod by driving mechanism, by the gap, to make to seal
Stifled cake generates suction-operated with the electromagnet on the outer wall of storage barrel again, to be stored in storage barrel.
Wherein, the periphery of storage barrel is provided with multiple link mechanisms, electromagnet be also equipped with it is multiple, and outside storage barrel
The groove portion that multiple second segment connecting rods for link mechanism pass through is provided on wall.
Wherein, detection trolley further includes detection car wheel and detection trolley, and detection car wheel setting is detecting
In trolley, storage barrel is arranged in trolley, and the detection trolley is by detection car wheel on the panel guide of hole
Movement;Lateral register when hole panel guide and detection car wheel cooperation are realized to detection trolley travelling.
Wherein, testing agency includes: at least one preceding camera, at least one preceding point light source, front end sensors bracket, extremely
A few rear camera, at least one rear point light source and rear end sensor stand;The setting of front end sensors bracket is in detection trolley
Front, the rear portion of detection trolley, at least one preceding camera and at least one preceding point light source is arranged in rear end sensor stand
It is arranged on front end sensors bracket, at least one rear camera and at least one rear point light source are arranged in rear end sensor stand
On.
Wherein, testing agency include: preceding first camera, preceding first point light source, detect trolley front end sensors bracket,
Preceding second point light source, preceding second camera, preceding third point light source, preceding third camera, preceding 4th point light source, preceding 4th camera shooting
Head, rear first camera, rear first point light source, rear second point light source, rear second camera, the rear end sensor branch for detecting trolley
Frame, rear third point light source, rear third camera, rear 4th point light source, rear 4th camera;Preceding first point light source is taken the photograph with preceding first
As head, preceding second point light source and preceding second camera, preceding third point light source and preceding third camera, preceding 4th point light source and preceding the
Before four cameras cooperate respectively, provide detection light source for corresponding camera detection, and sequence is mounted on detection trolley
On end sensor bracket;Afterwards the first point light source and rear first camera, rear second point light source and rear second camera, after thirdly
Light source cooperates with rear third camera, rear 4th point light source with rear 4th camera respectively, provides for corresponding camera
Light source is detected, and sequence is mounted on the rear end sensor stand of detection trolley.
Wherein, testing agency includes: at least one front testing agency and at least one rear portion testing agency, and storage barrel is set
It is equipped at least one, storage barrel is arranged between at least one front testing agency and at least one rear portion testing agency.
A kind of a kind of sack cleaner repair method of the utility model, it is preferred to use above-mentioned sack cleaner apparatus for examination and repair
The method that sack cleaner is overhauled, which is characterized in that it includes the following steps:
(1) inspection trolley starts in designated position, and the hole panel guide along sack cleaner structure moves, and makes to detect trolley
Testing agency passes sequentially through above the filter bag gas outlet of whole sack cleaner structures, when the testing agency of front side detects pocket type
When there is floating dust in the sack cleaner cloth bag of deduster structure, judge that damaged leakage occurs for sack cleaner cloth bag, and record
Sack cleaner cloth bag position;
(2) continuation of detection trolley travels forward, when the pocket type that the storage barrel of detection trolley moves to the damaged leakage of generation removes
When right above the corresponding filter bag gas outlet of dirt device cloth bag, detection trolley parking, the Fang Bing mechanism release for detecting trolley is stored in storage
The closure cake in bucket is deposited, closure cake, which is adsorbed on the top plate of filter bag gas outlet, to be blocked.
The method also includes following steps: (3) complete detection trolley after blocking and continue to move ahead, when the testing agency of rear side
When run to above the filter bag gas outlet blocked just now again, the filter bag gas outlet is detected by the testing agency of rear side,
It detects whether to block completely;If blocking completely, detection trolley continues to move ahead;If detection trolley retreats without blocking completely,
The Jian Bing mechanism for detecting the detection trolley of trolley, which picks up closure cake, to be stored again in storage barrel, and adjustment blocks cake again later
Position discharged, block cake and be adsorbed on the top plate of filter bag gas outlet and blocked, then detect trolley and continue to move ahead.
The utility model additionally provides a kind of sack cleaner apparatus for examination and repair, mainly includes sack cleaner structure, detection
Trolley and closure cake, electromagnet, Jian Bing mechanism;
The sack cleaner structure includes: filter bag gas outlet, cloth bag installation snap ring, hole panel guide, sack cleaner cloth
Bag;
The sack cleaner cloth bag is installed snap ring by cloth bag and is fixed on sack cleaner top plate;
The hole panel guide is fixedly mounted on sack cleaner top plate;
The detection trolley moves on the panel guide of hole, and hole panel guide limits the transverse movement of detection trolley;
The closure cake is stored in the detection trolley storage barrel on detection trolley;The detection trolley storage barrel
Outer wall is equipped with electromagnet, and whether there is or not can will block cake at any time and put down, in detection trolley storage the magnetism by control electromagnet
Deposit bucket bottom be equipped with can Jian Bing mechanism, can by block cake pick up be stored again in detection trolley storage barrel in;
The Jian Bing mechanism is mounted on detection trolley storage barrel, and can be rotated upper;The Jian Bing mechanism is left
Connecting rod and Jian Bing mechanism right connecting rod are directly connected with detection trolley storage barrel, and can rotate;Jian Bing mechanism second segment connects
Bar is connected with Jian Bing mechanism left connecting rod and Jian Bing mechanism right connecting rod respectively, and Jian Bing mechanism second segment connecting rod rotates;Pick up cake
There are gap between mechanism left connecting rod and Jian Bing mechanism right connecting rod, Shi Jian cake mechanism second segment connecting rod can pass through.
The closure cake is equipped with and blocks cake upper end magnet mounting groove, blocks cake lower end magnet mounting groove and block in cake
Between sealing plate, and block and be equipped with groove outside cake to facilitate and pick up;Mounting ring in the closure cake upper end magnet mounting groove
Shape magnet;Annular magnet is installed in the closure cake lower end magnet installation;The closure cake, which is equipped with, blocks cake upper end
Installation magnet is in order to make to block cake and closely block filter bag outlet in magnet mounting groove and closure cake lower end magnet mounting groove
Mouthful.
Preceding first camera and preceding first point light source, preceding second point light source and preceding second camera, it is preceding thirdly
Light source cooperates with preceding third camera, preceding 4th point light source with preceding 4th camera respectively, is corresponding camera detection
Detection light source is provided and is sequentially mounted on detection trolley front end sensors bracket;
Rear first camera and rear first point light source, rear second point light source and rear second camera, after thirdly
Light source cooperates with rear third camera, rear 4th point light source with rear 4th camera respectively, provides for corresponding camera
Detection light source detection is small and sequence is mounted on the sensor stand of vehicle rear end.
Encoder is installed on the driving motor of the survey car wheel, for measuring trolley forward travel distance, realization pair
Detect longitudinal register when trolley travelling.
Preceding first camera, preceding first point light source, preceding second point light source, preceding second camera, preceding thirdly light
Source, preceding third camera, preceding 4th point light source, preceding 4th camera and rear first camera, rear first point light source, rear second point
Light source, rear second camera, rear third point light source, rear third camera, rear 4th point light source, rear 4th camera correspondence are matched
It closes, the maintenance mode of " examining-repairing-to examine " can be carried out to same sack cleaner cloth bag.
Preceding first camera is used cooperatively with preceding first point light source, and preceding first point light source is pointed into sack cleaner cloth
The inside of bag, preceding first point light source can convert direction of illumination, at this time inside preceding first camera shooting sack cleaner cloth bag
Situation, discovery floating dust movement then judge that the sack cleaner cloth bag is damaged, need to be blocked using closure cake;Similarly other are taken the photograph
As mode cooperates detection also described above for head and point light source cooperation.
The inspection trolley is by the way of movement, intermittent inspection on the panel guide of trapped orbit hole to sack cleaner
It is detected filter bag gas outlet.
Preceding first camera and the cooperation of preceding first point light source detect certain row in overall sack cleaner cloth bag or
The certain rows of person;Similarly mode cooperates detection also described above for other cameras and point light source cooperation;Cover overall sack cleaner
Cloth bag.
It detects and encoder is installed on the driving motor of car wheel, for measuring trolley forward travel distance, realize to detection
Longitudinal register when trolley travelling can also use other power drive modes, such as hydraulic or fuel oil.
The utility model relates to a kind of sack cleaner apparatus for examination and repair, mainly include sack cleaner structure, detection trolley
With closure cake;
The sack cleaner structure includes: filter bag gas outlet, cloth bag installation snap ring, hole panel guide, sack cleaner cloth
Bag;
The detection trolley includes: preceding first camera, preceding first point light source, detects trolley front end sensors bracket, is preceding
Second point light source, preceding second camera, preceding third point light source, preceding third camera, preceding 4th point light source, preceding 4th camera,
Survey car wheel, detection trolley, detection trolley storage barrel, rear first camera, rear first point light source, rear second point light
Source, rear second camera, detection trolley rear end sensor stand, rear third point light source, rear third camera, rear 4th point light
Source, rear 4th camera;
The closure cake includes: to block cake upper end magnet mounting groove, block cake intermediate seal plate, block cake lower end magnet
Mounting groove;The hole panel guide is mounted on the upper end of sack cleaner, realizes with car wheel cooperation is surveyed to detection trolley fortune
Lateral register when row.
The detection trolley storage barrel setting blocks cake for storing, passes through detection if necessary on detection trolley
The control of trolley storage barrel blocks the landing of cake;Further, detection trolley storage barrel can will block cake and pick up, and be reentered into inspection
It surveys inside trolley storage barrel.
Wherein, the closure cake, which is equipped with, blocks cake upper end magnet mounting groove and blocks cake lower end magnet mounting groove, leads to
It crosses closure cake intermediate seal plate and separates sealing;It is installed blocking cake upper end magnet mounting groove and blocking in the magnet mounting groove of cake lower end
Magnet, for the top of filter bag gas outlet can be adsorbed on when blocking cake and sliding from detection trolley storage barrel.
Wherein, the maintenance process of device achievable " examining-repairing-to examine ", realizes secondary maintenance;Such as preceding first camera is with before
The cooperation of first point light source, overhauls out cloth bag and leaks, when detection trolley, which carries closure cake, runs to the top of damaged cloth bag,
Block cake slide, be closely covered on filter bag gas outlet, when after the 4th point light source and rear 4th camera run to and cover filter
When the top of bag gas outlet, overhauls again, cross-check information, check whether it is effectively to block.
Wherein, detection trolley uses image recognition technology, and the generation leakage of sack cleaner cloth bag is exceeded, can make filter bag outlet
Occur a certain amount of dust at mouthful, by the image recognition through camera above filter bag gas outlet, can identify bag-type dusting
Device cloth bag is damaged.
Detailed description of the invention
Fig. 1 is the schematic diagram that the utility model sack cleaner apparatus for examination and repair integrally forms;
Fig. 2 is the overall schematic of the inspection trolley of the utility model sack cleaner apparatus for examination and repair;
Fig. 3 is the structural schematic diagram of the closure cake of the utility model sack cleaner apparatus for examination and repair;
Fig. 4 is the schematic diagram for blocking cake and blocking filter bag gas outlet of the utility model sack cleaner apparatus for examination and repair;
Fig. 5 is the Jian Bing mechanism of the utility model sack cleaner apparatus for examination and repair and puts cake structural scheme of mechanism;
Fig. 6 is that cake process schematic is picked up by the Jian Bing mechanism of the utility model sack cleaner maintenance solution.
Description of symbols in figure:
Sack cleaner structure A;Filter bag gas outlet A1;Cloth bag installs snap ring A2;Hole panel guide A3;Sack cleaner cloth bag
A4;
Detect trolley B;Preceding first camera B1;Preceding first point light source B2;Detect trolley front end sensors bracket B3;Preceding
Two point light source B4;Preceding second camera B5;Preceding third point light source B6;Preceding third camera B7;Preceding 4th point light source B8;Preceding 4th
Camera B9;Survey car wheel B10;Detect trolley B11;Detect trolley storage barrel B12;First camera B13 afterwards;Afterwards
One point light source B14;Second point light source B15 afterwards;Second camera B16 afterwards;Detect trolley rear end sensor stand B17;Third afterwards
Point light source B18;Third camera B19 afterwards;4th point light source B20 afterwards;4th camera B21 afterwards;
Block cake C;Block cake upper end magnet mounting groove C1;Block cake intermediate seal plate C2;Block the installation of cake lower end magnet
Slot C3;
Electromagnet D;
Jian Bing mechanism E;Jian Bing mechanism left connecting rod E1;Jian Bing mechanism right connecting rod E2;Jian Bing mechanism second segment connecting rod E3;
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing.It should be noted that implementing shown in attached drawing
Example should not be understood as the limitation to the utility model specific product only for illustrating the connection relationship between each building block.
Referring to shown in attached drawing 1-4, a kind of sack cleaner apparatus for examination and repair, including sack cleaner structure A, detection trolley B
With closure cake C;Wherein, the sack cleaner structure A includes: filter bag gas outlet A1, cloth bag installation snap ring A2, hole panel guide
A3, sack cleaner cloth bag A4;Filter bag gas outlet A1 is provided on the top plate of sack cleaner structure A, and cloth bag installs snap ring
A2 is arranged in the A1 of filter bag gas outlet, for the sack cleaner cloth bag A4 to be fixed on sack cleaner structure A's
Laminate lower part;The hole panel guide A3 is fixedly mounted on the top plate top;The detection trolley B is in hole panel guide A3
Upper movement;Detection trolley B includes testing agency, storage barrel B12 and Fang Bing mechanism, blocks the storage that cake C is stored on detection trolley
It deposits in barrel B12;The testing agency is for detecting the whether damaged leakage of sack cleaner cloth bag A4, when detection sack cleaner cloth
When damaged leakage occurs for bag A4, the closure cake C in storage barrel B12 is put down by Fang Bing mechanism, to be placed on filter bag gas outlet
It is blocked above A1.
As shown in figure 3, the closure cake C includes: to block cake upper end magnet mounting groove C1, block cake intermediate seal plate C2
With closure cake lower end magnet mounting groove C3;It blocks cake upper end magnet mounting groove C1 and blocks cake lower end magnet mounting groove C3 and pass through envelope
Stifled cake intermediate seal plate C2 separates sealing;Divide blocking cake upper end magnet mounting groove C1 and blocking in the magnet mounting groove C3 of cake lower end
Magnet is not installed, for being adsorbed on the top of filter bag gas outlet A1 when blocking cake C and sliding from storage barrel B12.
As shown in figure 5, Fang Bing mechanism includes the electromagnet D being arranged on the outer wall of storage barrel B12, electromagnet D and closure
The magnet cooperation in magnet and closure cake lower end magnet mounting groove C3 in the magnet mounting groove C1 of cake upper end, passes through and controls electromagnet
Whether there is or not put down the magnetism of D for that will block cake C.
As seen in figs. 5-6, detection trolley B further includes Jian Bing mechanism E, and the bottom of storage barrel B12 is provided with Jian Bing mechanism E,
It picks up for cake C will to be blocked and is stored again in storage barrel B12.The Jian Bing mechanism E is hingedly mounted on storage barrel B12,
The Jian Bing mechanism E includes link mechanism, and the link mechanism includes first segment connecting rod, second segment connecting rod E3 and driving machine
Structure, first segment small end are hinged on the bottom end of storage barrel B12, and the upper end of second segment connecting rod E3 is hinged under first segment connecting rod
End, the lower end of second segment connecting rod E3 are provided with the finger portion that picks up, and first segment connecting rod includes left connecting rod E1 and right connecting rod E2, left connecting rod E1
There are gap between right connecting rod E2, when second segment connecting rod E3 is when picking up finger portion and being connected to the clamping groove for blocking the periphery cake C, lead to
Mechanism of overdriving is rotated up second segment connecting rod E3, by the gap, to make to block cake C again with storage barrel B12's
Electromagnet D on outer wall generates suction-operated, to be stored in storage barrel B12.It is provided in the periphery of storage barrel B12 multiple
Link mechanism, electromagnet D are also equipped with multiple, and multiple second segments for link mechanism are provided on storage barrel B12 outer wall
The groove portion that connecting rod E3 passes through.Multiple preferably 4, it is evenly arranged on the periphery of storage barrel.
As shown in Fig. 2, detection trolley B further includes detection car wheel B10 and detection trolley B11, trolley vehicle is detected
B10 setting is taken turns on detection trolley B11, storage barrel B12 is arranged on trolley B11, and the detection trolley B passes through
Detection car wheel B10 is moved on the panel guide A3 of hole;Hole panel guide A3 realizes small to detecting with detection car wheel B10 cooperation
Lateral register when vehicle B is run.Testing agency includes: at least one preceding camera, at least one preceding point light source, front end sensors
Bracket B3, at least one rear camera, at least one rear point light source and rear end sensor stand B17;Front end sensors bracket B3
The front of detection trolley B is set, and the rear portion of detection trolley B, at least one preceding camera is arranged in rear end sensor stand B17
It is arranged on front end sensors bracket B3 with point light source before at least one, at least one rear camera and at least one rear point light source
It is arranged on the sensor stand B17 of rear end.
It is preferred that testing agency includes: preceding first camera B1, preceding first point light source B2, the front end sensors for detecting trolley
Bracket B3, preceding second point light source B4, preceding second camera B5, preceding third point light source B6, preceding third camera B7, preceding 4th point light
Source B8, preceding 4th camera B9, rear first camera B13, rear first point light source B14, rear second point light source B15, rear second are taken the photograph
As head B16, detect the rear end sensor stand B17 of trolley, rear third point light source B18, rear third camera B19, latter at 4th point
Light source B20, rear 4th camera B21;Preceding first point light source B2 and preceding first camera B1, preceding second point light source B4 and preceding second
Camera B5, preceding third point light source B6 distinguish phase with preceding third camera B7, preceding 4th point light source B8 and preceding 4th camera B9
Mutually cooperation provides detection light source for corresponding camera detection, and sequence is mounted on the front end sensors bracket B3 of detection trolley
On;Afterwards the first point light source B14 and rear first camera B13, rear second point light source B15 and rear second camera B16, after thirdly
Light source B18 cooperates respectively with rear third camera B19, rear 4th point light source B20 and rear 4th camera B21, for correspondence
Camera provide detection light source, and sequence be mounted on detection trolley rear end sensor stand B17 on.Testing agency includes:
At least one front testing agency and at least one rear portion testing agency, storage barrel B12 are provided at least one, storage barrel setting
Between at least one front testing agency and at least one rear portion testing agency.
As shown in figures 1 to 6, a kind of sack cleaner apparatus for examination and repair of the utility model mainly includes sack cleaner structure
A, it detects trolley B and blocks cake C.
The sack cleaner structure A includes: that filter bag gas outlet A1, cloth bag installation snap ring A2, hole panel guide A3, pocket type remove
Dirt device cloth bag A4;
The sack cleaner cloth bag A4 installs snap ring A2 by cloth bag and is fixed on sack cleaner top plate;
The hole panel guide A3 is fixedly mounted on sack cleaner top plate;
The detection trolley B is moved on the panel guide A3 of hole, and hole panel guide A3 limits the transverse direction of detection trolley B
Movement;
The closure cake C is stored in the detection trolley storage barrel B12 on detection trolley B;The detection trolley storage
The outer wall for depositing barrel B12 is equipped with electromagnet D, by control electromagnet D it is magnetic whether there is or not, can will block cake C at any time and put down,
Detection trolley storage barrel B12 bottom be equipped with can Jian Bing mechanism E, can by block cake C pick up be stored again in detection it is small
In vehicle storage barrel B12.
The Jian Bing mechanism E is mounted on detection trolley storage barrel B12, and can be rotated on B12;Described picks up cake
Left connecting rod E1 and Jian Bing mechanism, mechanism right connecting rod E2 is directly connected with detection trolley storage barrel B12, and can rotate;Pick up cake
Mechanism second segment connecting rod E3 is connected with left connecting rod E1 and Jian Bing mechanism, Jian Bing mechanism right connecting rod E2 respectively, and Jian Bing mechanism second segment
Connecting rod E3 rotates;There are gap, Shi Jian cake mechanisms second between left connecting rod E1 and Jian Bing mechanism, Jian Bing mechanism right connecting rod E2
Section connecting rod E3 can pass through.
The closure cake C, which is equipped with, to be blocked cake upper end magnet mounting groove C1, blocks cake lower end magnet mounting groove C3 and envelope
Stifled cake intermediate seal plate C2, and block and be equipped with groove outside cake C to facilitate and pick up;The closure cake upper end magnet mounting groove
Annular magnet is installed in C1;Annular magnet is installed in the closure cake lower end magnet installation ability C3;It is set on the closure cake C
Installation magnet is in order to keep closure cake C tight in closure cake upper end magnet mounting groove C1 and closure cake lower end magnet mounting groove C3
Close closure filter bag gas outlet A1.
Encoder is installed on the driving motor of the survey car wheel B10, for measuring trolley forward travel distance, is realized
Longitudinal register when to detection trolley B operation.
It is the preceding first camera B1, preceding first point light source B2, preceding second point light source B4, preceding second camera B5, preceding
Third point light source B6, preceding third camera B7, preceding 4th point light source B8, preceding 4th camera B9 and rear first camera B13, after
First point light source B14, rear second point light source B15, rear second camera B16, rear third point light source B18, rear third camera
B19, rear 4th point light source B20, rear 4th camera B21 corresponding matching can carry out " inspection-to same sack cleaner cloth bag A4
Repair-examine " maintenance mode.
The preceding first camera B1 is used cooperatively with preceding first point light source B2, and preceding first point light source B2 is pointed into pocket type and removes
The inside of dirt device cloth bag A4, preceding first point light source B2 can convert direction of illumination, and preceding first camera B1 shooting pocket type removes at this time
Dirt device cloth bag A4 inner case, discovery floating dust movement then judge that sack cleaner cloth bag A4 is damaged, need using block cake C into
Row blocks;Similarly mode cooperates detection also described above for other cameras and point light source cooperation.
The preceding first camera B1 and preceding first point light source B2 cooperation detects in overall sack cleaner cloth bag A4
Certain row or certain rows;Similarly mode cooperates detection also described above for other cameras and point light source cooperation;Cover overall pocket type
Dust-collecting bag A4.
The inspection trolley B removes pocket type by the way of movement, intermittent inspection on the panel guide A3 of trapped orbit hole
Dirt device filter bag gas outlet A1 is detected.
Use process:
Situation 1: inspection trolley B starts in designated position, along hole panel guide A3, camera is made to pass sequentially through whole filter bags
Above the A1 of gas outlet, when front side camera detection floating dust occurs into sack cleaner cloth bag A4, sack cleaner cloth is recorded
The position bag A4, detection trolley B continuation travel forward, when detection trolley storage barrel B12 is moving to problematic filter bag gas outlet just
When top, detection trolley B parking, detection trolley storage barrel B12 release blocks cake C, and blocking the magnet installed on cake C can tightly inhale
It is attached on the orifice plate of filter bag gas outlet A1 and is blocked;Complete block after detection trolley B continue to move ahead, when rear side camera again
When running to above the filter bag gas outlet A1 blocked just now, rear side camera tests filter bag gas outlet A1, detection
Whether block completely;If blocking completely, detection trolley B continues to move ahead;If detection trolley B is retreated, inspection without blocking completely
It surveys trolley storage barrel B12 and is picked up cake C is blocked, adjustment blocks the position release of cake C again, then detects trolley B and continues to move ahead.
Situation 2: inspection trolley B starts in designated position, along hole panel guide A3, camera is made to pass sequentially through whole filter bags
Above the A1 of gas outlet, there is floating dust when front side camera is not detected in sack cleaner cloth bag A4, and rear side camera detection
There is floating dust in the A1 of filter bag gas outlet out, then detect trolley B retroversion, when detection trolley storage barrel B12 moves to problematic filter
When right above bag gas outlet, detection trolley B parking, detection trolley storage barrel B12 release blocks cake C, blocks the magnetic installed on cake C
Iron can tightly be adsorbed on the orifice plate of filter bag gas outlet A1 and be blocked;It completes detection trolley B after blocking to continue to move ahead, works as rear side
When camera is run to again above the filter bag gas outlet A1 blocked just now, rear side camera carries out the filter bag gas outlet A1
Test, detects whether to block completely;If blocking completely, detection trolley B continues to move ahead;If being detected small without blocking completely
Vehicle B is retreated, and detection trolley storage barrel B12 is picked up cake C is blocked, and adjustment blocks the position release of cake C again, then detects trolley
B continues to move ahead.
Pick up cake process: after receiving and picking up cake order, Jian Bing mechanism E movement will block cake C folder for robot as shown in Figure 6
Firmly, it then blocks cake C to separate with cloth bag installation snap ring A2, Jian Bing mechanism E continues that cake C lifting, Jian Bing mechanism second segment will be blocked
Connecting rod E3 passes through from the gap between left connecting rod E1 and Jian Bing mechanism, Jian Bing mechanism right connecting rod E2, when Jian Bing mechanism E will block cake C
It being raised at detection trolley storage barrel B12 outer wall installation electromagnet D, electromagnet D will block cake C and is sucked by magnet suction, and
Hou Jian cake mechanism E unclamps closure cake C and returns to origin-location.
It is obvious to a person skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and
And without departing substantially from the spirit or essential attributes of the utility model, it can realize that this is practical new in other specific forms
Type.Therefore, in all respects, the present embodiments are to be considered as illustrative and not restrictive, this is practical new
The range of type is indicated by the appended claims rather than the foregoing description, it is intended that containing for the equivalent requirements of the claims will be fallen in
All changes in justice and range are embraced therein.It should not treat any reference in the claims as limiting
Related claim.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, and it is described in the text in relation to number of sensors and position, the quantity of repetitive structure and position
Deng description not only there was only a kind of arrangement of described in the text, this narrating mode of specification be only be clear rise
See, the skilled in the art should refer to the specification as a whole, and the technical solutions in the embodiments can also be through appropriate group
It closes, forms other embodiments that can be understood by those skilled in the art.
The utility model is not limited to the above description to embodiment, and those skilled in the art disclose according to the utility model
Content, the improvement and modification that need not be carried out by creative work on the basis of the utility model all should be practical new at this
Within the protection scope of type.
Claims (10)
1. a kind of sack cleaner apparatus for examination and repair, which is characterized in that including sack cleaner structure (A), detection trolley (B) and seal
Stifled cake (C);Wherein, the sack cleaner structure (A) includes: filter bag gas outlet (A1), cloth bag installs snap ring (A2), orifice plate is led
Rail (A3), sack cleaner cloth bag (A4);(A1) is provided on the top plate of sack cleaner structure (A) for filter bag gas outlet, cloth
Bag installation snap ring (A2) is arranged in filter bag gas outlet (A1), for the sack cleaner cloth bag (A4) to be fixed on pocket type
The top plate lower part of deduster structure (A);The hole panel guide (A3) is fixedly mounted on the top plate top;The inspection
Trolley (B) is surveyed to move on hole panel guide (A3) by electric drive;Detection trolley (B) include testing agency, storage barrel (B12) and
Fang Bing mechanism blocks in the storage barrel (B12) that cake (C) is stored on detection trolley;The testing agency removes for detecting pocket type
The whether damaged leakage of dirt device cloth bag (A4) passes through Fang Bing mechanism when detecting sack cleaner cloth bag (A4) generation breakage leakage
Closure cake (C) in storage barrel (B12) is put down, is blocked with being placed on above filter bag gas outlet (A1).
2. a kind of sack cleaner apparatus for examination and repair according to claim 1, which is characterized in that closure cake (C) packet
It includes: blocking cake upper end magnet mounting groove (C1), blocks cake intermediate seal plate (C2) and block cake lower end magnet mounting groove (C3);Envelope
Stifled cake upper end magnet mounting groove (C1) and closure cake lower end magnet mounting groove (C3) are separated by blocking cake intermediate seal plate (C2)
Sealing;It is separately installed with magnet blocking cake upper end magnet mounting groove (C1) and blocking in cake lower end magnet mounting groove (C3), is used
In the top for being adsorbed on filter bag gas outlet (A1) when blocking cake (C) and sliding from storage barrel (B12).
3. a kind of sack cleaner apparatus for examination and repair according to claim 2, which is characterized in that Fang Bing mechanism includes that setting exists
Electromagnet (D) on the outer wall of storage barrel (B12), electromagnet (D) and block cake upper end magnet mounting groove (C1) in magnet and
The magnet cooperation in cake lower end magnet mounting groove (C3) is blocked, whether there is or not for that will block cake by the magnetism of control electromagnet (D)
(C) it puts down.
4. a kind of sack cleaner apparatus for examination and repair described in one of -3 according to claim 1, which is characterized in that detection trolley (B)
It further include Jian Bing mechanism (E), the bottom of storage barrel (B12) is provided with Jian Bing mechanism (E), picks up again for that will block cake (C)
It is stored in storage barrel (B12).
5. a kind of sack cleaner apparatus for examination and repair according to claim 4, which is characterized in that the Jian Bing mechanism (E)
It is hingedly mounted on storage barrel (B12), the Jian Bing mechanism (E) includes link mechanism, and the link mechanism includes first segment
Connecting rod, second segment connecting rod (E3) and driving mechanism, first segment small end are hinged on the bottom end of storage barrel (B12), and second segment connects
The upper end of bar (E3) is hinged on the lower end of first segment connecting rod, and the lower end of second segment connecting rod (E3), which is provided with, picks up finger portion, first segment
Connecting rod includes left connecting rod (E1) and right connecting rod (E2), and there are gaps between left connecting rod (E1) and right connecting rod (E2), when second segment connects
Bar (E3) pick up finger portion be connected to block the periphery cake (C) clamping groove when, by driving mechanism make second segment connecting rod (E3) to
Upper rotation, by the gap, to make to block cake (C) and generate with the electromagnet (D) on the outer wall of storage barrel (B12) again to inhale
Attached effect, to be stored in storage barrel (B12).
6. a kind of sack cleaner apparatus for examination and repair according to claim 5, which is characterized in that in the outer of storage barrel (B12)
It is provided with multiple link mechanisms week, electromagnet (D) is also equipped with multiple, and is provided with multiple confessions on storage barrel (B12) outer wall
The groove portion that the second segment connecting rod (E3) of link mechanism passes through.
7. a kind of sack cleaner apparatus for examination and repair described in one of -3 according to claim 1, which is characterized in that detection trolley (B)
It further include detection car wheel (B10) and detection trolley (B11), detection car wheel (B10) setting is in detection trolley vehicle
On body (B11), storage barrel (B12) is arranged on trolley (B11), and the detection trolley (B) passes through detection car wheel
(B10) it is moved on hole panel guide (A3);Hole panel guide (A3) and detection car wheel (B10) cooperation are realized to detection trolley
(B) lateral register when running.
8. a kind of sack cleaner apparatus for examination and repair described in one of -3 according to claim 1, which is characterized in that testing agency's packet
It includes: at least one preceding camera, at least one preceding point light source, front end sensors bracket (B3), at least one rear camera, at least
Point light source and rear end sensor stand (B17) after one;Front end sensors bracket (B3) is arranged in the front of detection trolley (B),
Rear end sensor stand (B17) setting is in the rear portion of detection trolley (B), at least one preceding camera and at least one preceding point light source
It is arranged on front end sensors bracket (B3), at least one rear camera and at least one rear point light source are arranged in rear end sensor
On bracket (B17).
9. a kind of sack cleaner apparatus for examination and repair described in one of -3 according to claim 1, which is characterized in that testing agency's packet
It includes: preceding first camera (B1), preceding first point light source (B2), front end sensors bracket (B3), the preceding second point light for detecting trolley
It is source (B4), preceding second camera (B5), preceding third point light source (B6), preceding third camera (B7), preceding 4th point light source (B8), preceding
4th camera (B9), rear first camera (B13), rear first point light source (B14), rear second point light source (B15), rear second are taken the photograph
As head (B16), detect the rear end sensor stand (B17) of trolley, rear third point light source (B18), rear third camera (B19),
4th point light source (B20), rear 4th camera (B21) afterwards;Preceding first point light source (B2) and preceding first camera (B1), preceding second
Point light source (B4) and preceding second camera (B5), preceding third point light source (B6) and preceding third camera (B7), preceding 4th point light source
(B8) it cooperates respectively with preceding 4th camera (B9), provides detection light source for corresponding camera detection, and sequence is installed
On the front end sensors bracket (B3) of detection trolley;First point light source (B14) and rear first camera (B13), rear second afterwards
It is point light source (B15) and rear second camera (B16), rear third point light source (B18) and rear third camera (B19), 4th point latter
Light source (B20) cooperates respectively with rear 4th camera (B21), provides detection light source for corresponding camera, and sequence is pacified
On the rear end sensor stand (B17) of detection trolley.
10. a kind of sack cleaner apparatus for examination and repair described in one of -3 according to claim 1, which is characterized in that testing agency's packet
Include: at least one front testing agency and at least one rear portion testing agency, storage barrel (B12) are provided at least one, store
Cylinder is arranged between at least one front testing agency and at least one rear portion testing agency.
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CN201821825394.4U CN209108823U (en) | 2018-11-07 | 2018-11-07 | A kind of sack cleaner apparatus for examination and repair |
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CN201821825394.4U CN209108823U (en) | 2018-11-07 | 2018-11-07 | A kind of sack cleaner apparatus for examination and repair |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114432797A (en) * | 2022-04-08 | 2022-05-06 | 中冶节能环保有限责任公司 | Straight-through type intelligent bag type dust removal system and working method thereof |
CN115091429A (en) * | 2022-08-25 | 2022-09-23 | 中冶节能环保有限责任公司 | Overhauling robot of bag type dust collector and control method thereof |
-
2018
- 2018-11-07 CN CN201821825394.4U patent/CN209108823U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114432797A (en) * | 2022-04-08 | 2022-05-06 | 中冶节能环保有限责任公司 | Straight-through type intelligent bag type dust removal system and working method thereof |
CN115091429A (en) * | 2022-08-25 | 2022-09-23 | 中冶节能环保有限责任公司 | Overhauling robot of bag type dust collector and control method thereof |
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