CN209096061U - A kind of automatic control microwave heating solidification equipment of carbon fibre composite - Google Patents
A kind of automatic control microwave heating solidification equipment of carbon fibre composite Download PDFInfo
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- CN209096061U CN209096061U CN201822053358.7U CN201822053358U CN209096061U CN 209096061 U CN209096061 U CN 209096061U CN 201822053358 U CN201822053358 U CN 201822053358U CN 209096061 U CN209096061 U CN 209096061U
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- 230000008023 solidification Effects 0.000 title claims abstract description 35
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- 239000000835 fiber Substances 0.000 title claims abstract description 11
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 8
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 8
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- 238000012545 processing Methods 0.000 description 13
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Abstract
The utility model provides a kind of automatic control microwave heating solidification equipment of carbon fibre composite, including electrothermal piece, shake table, microwave generator, microwave cavity, microwave shadow shield part, microwave power control module, control system and vacuumizing part, the electrothermal piece and shake table are arranged in microwave cavity;For placing composite material on shake table, microwave generator and electrothermal piece are used to as the composite material heat supply, and the microwave shadow shield part is located in microwave cavity;The shake table for the vibration of 5000Hz or less vibration frequency can be provided to the composite material and can provide 2g or more vibration acceleration vibration shake table;The control system being arranged in outside microwave cavity automatically adjusts the opening and closing and/or watt level of microwave generator by automatically controlling microwave power control module.Device described in the utility model can composite material solidify under atmospheric pressure to obtain the product of function admirable.
Description
Technical field
The utility model belongs to composite material curing molding field, and in particular to a kind of automatic control of carbon fibre composite
Microwave heating solidification equipment processed.
Background technique
Aerospace is formed with high performance resin based composites and mainly uses autoclave process at present, because when its solidification
Relatively high temperature and solidifying pressure are typically necessary to eliminate bubble caused by resin matrix in solidification process, such as T800
Carbon-fibre reinforced epoxy resin prepreg solidifies under conditions of 180 DEG C and 0.6MPa, to avoid dredging inside the product after solidification
Loose porous and poor mechanical property.
In conventional thermocompression tank curing process, due to the geometric dimension of composite product, material system and curing process
The difference of parameter can be different degrees of the uneven distribution for causing product internal temperature and curing degree, cause product to generate complicated
Internal stress, the shape Collaborative Manufacturing of composite product is seriously affected, especially for solidifying thick section parts, inside product
The defects of there are biggish temperature gradients, therefore the complicated internal stress generated can make product generate layering and MATRIX CRACKING, very
To being damaged product just during molding.
It, will be micro- because microwave has many advantages, such as that selectivity heating, heating speed is fast, homogeneous heating, penetrability is strong, thermal inertia is small
Wave technology is applied to composite material and solidifies field, can substantially reduce curing time, reduces production cost, obtains excellent product
Can, there is huge development potentiality.The patent right CN201610025303 that is formerly obtained such as present inventor,
CN201610027791, CN201610027866, CN201610030557 and CN201710214268 etc. are using microwave
Hot-press solidifying is carried out to composite material in conjunction with the technique of autoclave.So that the composite product of hot-press solidifying is in solidification process
In can obtain precisely required temperature field.
But the use of autoclave is all also be unable to do without in above-mentioned composite material solidification process.And autoclave forming process exists
Autoclave equipment itself is expensive, and production efficiency is low, energy consumption is high, device fabrication and operating cost are high, to molding die requirement
High some disadvantages.In addition, the operation with high pressure combination microwave in autoclave is in use, there is also some potential safety problemss.This is
The widely applied bottleneck of composite material is restricted through becoming, inexpensive non-autoclave forming technique is absurd fantastic in this background
It is raw.
Non-autoclave forming technique is a kind of inexpensive manufacture technology of composite material, main with autoclave forming process
Difference does not need to apply external pressure when being molding, abandons the autoclave to involve great expense, only with baking oven and pumped vacuum systems, therefore
The cured low production cost of composite material.This is better than autoclave forming process in terms of equipment molding and die cost.But
It is to obtain and solidify product with the composite material of autoclave forming process phase homogenous quantities, be the main mesh of non-autoclave molding technology
Mark.
However, the molding composite product porosity of non-autoclave is higher since briquetting pressure is low.General autoclave at
The porosity of type aerospace main force support structure part should be lower than 1%, and the porosity of secondary load-carrying construction part should be lower than 2%, and traditional
Material prepreg solidify according to non-autoclave forming technique, product porosity can be up to 5%~10%.Hole
An important factor for being influence composite property, therefore reduce the porosity for solidifying obtained composite product and reach
The porosity level of the composite product of solidification of hot-press tank, it has also become the top priority of non-autoclave forming technique research.
That is, with the continuous development of resin material curing process, the little non-bearing component of some stress, people
It has begun with curing process outside autoclave and makes.But for aerospace such as T800 carbon-fibre reinforced epoxy resin
The composite materials such as prepreg, only the solidifying pressure by vacuumizing is far from enough, because solidifying pressure is inadequate, after solidification inside product
The defects of gap will be generated, and then substantially reduce the mechanical property of product.So for the advanced resin base of aerospace
Carbon fibre reinforced composite can't reach requirement using curing technology outside current existing autoclave.
Therefore, for save the cost and raising safety coefficient, high-pressure curing is being carried out to composite material without using autoclave
When, if the porosity of the high-performance composite materials of aerospace can be made also to be able to achieve the similar hot-press solidifying in autoclave
Effect, this is those skilled in the art's problem to be solved.Therefore, those skilled in the art need to develop and be used for accordingly
High performance resin base carbon fibre enhances the cured device and method of composite product.
Utility model content
The utility model provides a kind of automatic control microwave heating solidification equipment of carbon fibre composite, including electric heating
It part, shake table, microwave generator, microwave cavity, microwave shadow shield part, microwave power control module, control system and vacuumizes
Component, the electrothermal piece and shake table are arranged in microwave cavity;For placing composite material on shake table, the microwave occurs
Device sends microwave into microwave cavity for for the composite material heat supply, the electrothermal piece to be also used for supplying for the composite material
Heat, the microwave shadow shield part are located at the outer surface in microwave cavity and for being covered on composite material, and the microwave locally shields
Shield is formed by shield microwaves area and through microwave region, described to make in microwave cavity through microwave region comprising one or more gap
Microwave energy be absorbed from entering in composite material from gap;The vacuumizing part includes vacuum bag and vacuum tube, and
For the gas generated in composite material solidification process to be extracted out in time;The shake table is can provide to the composite material
The vibration of 5000Hz or less vibration frequency and can provide 2g or more vibration acceleration vibration shake table;It is arranged in microwave cavity
Outer control system by automatically control microwave power control module automatically adjust microwave generator opening and closing and/or power it is big
It is small.
In a kind of specific embodiment, the shake table vibrates for that can provide 2000Hz or less to the composite material
The vibration of frequency and can provide 3g or more vibration acceleration vibration shake table.
In a kind of specific embodiment, the shake table vibrates frequency for that can provide 10Hz or more to the composite material
The vibration of rate and can provide 50g or less vibration acceleration vibration shake table, the preferably described shake table is can be to described multiple
Condensation material provides the vibration of 20Hz or more vibration frequency and can provide the shake table of the vibration of 30g or less vibration acceleration.
In a kind of specific embodiment, the shake table is can provide in 30~1000Hz extremely to the composite material
The vibration of small part vibration frequency and at least partly shake table of the vibration of vibration acceleration can be provided in 5~20g.
In a kind of specific embodiment, the control system (11) is also electrically connected control with the electrothermal piece (222)
For automatically adjusting the opening and closing and/or heating rate of electrothermal piece.
In a kind of specific embodiment, multiple vibration hammers, and each vibration hammer are connected with below the shake table (7)
It is connect with vibration hydraulic oil pipe or tracheae (71) to be provided commonly for the composite material for shake table and setting on a vibration table
The random continual vibration of acceleration vertical direction is provided, the preferably described vibration hammer is evenly distributed below shake table.
In a kind of specific embodiment, described device further includes temperature-measuring part, and the temperature-measuring part includes thermometric
The composite wood on the inside of microwave shadow shield part is arranged in head (41), data collecting instrument (42) and thermometric transmission line, the temperature measuring head
In material, thermometric transmission line one end is connect with temperature measuring head, and the other end leads on the outside of the microwave cavity and acquires with the data
Instrument connection, the data collecting instrument is used to show temperature that the temperature measuring head measures in time and data collecting instrument is by the data of acquisition
It is transmitted to control system (11), control system automatically adjusts microwave generator by automatically controlling microwave power control module
Opening and closing and/or watt level.
In a kind of specific embodiment, the area through microwave region accounts for entire microwave shadow shield part area
30% hereinafter, it is preferred that 15% hereinafter, more preferably below 5%;The length-width ratio in the gap be >=2:1, preferably >=5:1, more
It is preferred that >=10:1;The length in the gap be >=20mm, preferably >=40mm, more preferably >=80mm, and the width in gap be 1~
30mm。
In a kind of specific embodiment, the power adjustable section of the microwave generator, preferably its power linear are adjustable,
Microwave generator is located at the top of microwave cavity, and the microwave generator includes wave transparent heat-resistant board and leaky antenna.
In a kind of specific embodiment, the outside of microwave shadow shield part is arranged in the vacuum bag, and described
The water conservancy diversion of airfelt (6) for gas when vacuumizing is additionally provided between vacuum bag and microwave shadow shield part, it is described to vacuumize
Component further includes quick union (9) and sealant tape (10).
Using device and method provided by the utility model, can at least bring it is following the utility model has the advantages that
1) the utility model provides a kind of more couplings such as the vibration acceleration field of electrical heat energy field, microwave energy field and vertical direction
The recombination energy field of conjunction so that be heating and curing composite material when its internal temperature field and curing degree it is uniform.
2) whole add, is carried out to composite material as main heating source using electrothermal piece in device provided by the utility model
Heat, and use microwave to pinpoint or orient heating auxiliary and energy is provided, so that being heating and curing for composite material can be truly realized everywhere
Uniformity.The inside and outside solidification that the internal temperature that the utility model is able to achieve composite product is uniformly distributed with product is synchronous,
To greatly reduce the generation of the product after solidify layering, deformation, the various defects such as cracking, residual stress probability, make product because
For internal temperature it is uneven caused by scrappage be greatly reduced, improve the quality of production and productivity effect of product.
3) the utility model really realizes the uniform temperature fields of thick composite material and Varying-thickness large-scale composite material, inside and outside
Synchronous solidification helps to solve large-scale composite material primary load bearing product shape Collaborative Manufacturing problem.The utility model can be used for giving birth to
Yield and quality requires harsh aerospace product, has important practical significance to the quality of production for improving aerospace product.
4) in a kind of specific embodiment, the utility model combination computer autocontrol technique is practical new using this
The device that type provides can solidify the recombination energy field that composite material carries out automatically controlling.
Generally speaking, solidification equipment described in the utility model and curing method can make material prepreg in atmosphere
Pressure, which solidifies, obtains the product of function admirable.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of device described in the utility model.
Wherein, 1, microwave generator, 2, microwave cavity, 3, microwave shadow shield part, 41, temperature measuring head, 42, data collecting instrument,
5, vacuum bag, 6, airfelt, 7, shake table, 71, vibration hydraulic oil pipe or tracheae, 8, vacuum tube, 9, quick union, 10, close
Sealed adhesive tape, 222, electrothermal piece, 112, wave transparent heat-resistant board, 113, leaky antenna, 01, composite material.
Specific embodiment
The embodiments of the present invention are described in detail below, but the utility model can be limited according to claim
Fixed and covering multitude of different ways is implemented.
As known to those skilled in the art: shake table is also known as vibration exciter or vibration machine.It is a kind of using electric
Dynamic, electro-hydraulic pressure, piezoelectricity or other principles obtain the device of mechanical oscillation.Higher acceleration and higher is realized with lesser table top
Working frequency.Vibration test is broadly divided into sinusoidal vibration and random vibration.Shake table is suitable for auto parts and components, electronics member device
Coupled vibration is carried out to sample on the industries such as part, component, medicine, food, furniture, gift, ceramics, packaging laboratory and production line
Test.It is tested as environment receives, quality identification test, reliability compliance test, endurance test, vibration simulation analysis, material is special
Property test, fatigue test, vibration prevent improve etc..The vibration that analog equipment is subjected in manufacture, assembling, transport and use process
Rotating ring border, to evaluate resistance to vibration, reliability and the integrity of its structure.
That is, the purposes of shake table is limited to the service life of artificial post test product more at present.
And the random vibration of the vertical direction generated in the utility model using shake table, it is used for resin-based carbon fiber
In the solidification process of composite material, so that material prepreg is solidified into qualified composite product.In the utility model
The principle of solidification have references to concrete vibrating principle.Specifically, mixed and stirred with concrete agitator concreting component when,
Wherein bubble must be excluded, phenomena such as made firm by ramming, combine concrete compaction, eliminate the voids and pits of concrete, to improve it
Intensity guarantees the quality of concrete component.The above-mentioned process eliminating bubble to concrete, being made firm by ramming is concrete vibrating.
The vibration frequency of low frequency formula is 25~50HZ;Intermediate frequency formula is 83~133HZ;High frequency type is 167HZ or more.
For the utility model unlike concrete vibrating, the vibration frequency of the utility model first is not limited to concrete vibration
The frequency smash, secondly, concrete vibrating belongs to cold curing, and the utility model belongs to curing process;In addition, the utility model
In be vibration vertically downward using 2g or more vibration acceleration, and vibration acceleration direction is usually nothing in concrete vibrating
Sequence.
Referring to the concrete secondary vibration that 1~4h or so is carried out before initial set, the utility model is subsequent mutually to take an entrance examination
Secondary vibration is tested to the effect of composite material heat cure.
Present mature technology, " the accelerated aging survey of such as commercially available acquisition can be used in shake table in the utility model
Try instrument ", the shake table itself is exclusively used in the test that accelerates the failure of life of product, and uses such shake table in the utility model
In replace autoclave in high pressure and make the solidification effect of carbon fiber resin composite material more excellent.
In addition, the direction of gravity acceleration g is always straight down, shake table described in the utility model can provide 2g with
On vibration acceleration, i.e., in solidification process shake table provide vibration acceleration be 2g or more, g=9.8m/s2, preferred consolidation
When vibration acceleration be 2~50g, more preferable 5~30g.Namely the vibration acceleration direction that shake table provides in the utility model
It is equally vertical direction.
Embodiment 1
Solidify T800 composite material using device described in the utility model,
First electric heating and shake table do vibration processing to composite material, and temperature is warming up to 80 DEG C by room temperature with 1.5 DEG C/min,
30min is kept the temperature later, and vibration frequency is the random vibration of 10-2000Hz, vibration acceleration 10g, g=9.8m/s2, at vibration
To composite material vacuumize process during reason, composite material local environment pressure is atmospheric pressure.
After the vibration processing that the composite material keeps the temperature 30min at 80 DEG C, stops vibration, be directly warming up to 180 DEG C by 80 DEG C
Heat cure is carried out, electric heating and the compound thermal field of microwave heating do elevated cure processing, the compound thermal of composite material to composite material
Field heating rate is 3~5 DEG C/min, this stage continues vacuumize process to composite material, and composite material local environment pressure is still
For atmospheric pressure.150min is kept the temperature after being warming up to 180 DEG C, obtains composite product after furnace cooling.Therefore, in vacuumized conditions
Under and ambient air pressure, the pressure that composite material is subject to be 0.1-0.2Mpa.
The porosity of gained composite product is 0.32~0.43%, the interlaminar shear strength of gained composite product
For 94.65~98.96Mpa.
In utility model device, such as the vibration environment of the shake table are as follows: Triaxiality and six degrees of freedom super-Gaussian shakes at random
Dynamic, peak acceleration 75g, vibration frequency is 10~5000Hz, and the temperature range of work is -100 DEG C~+200 DEG C.
For shaking platform using external air compressor as power source, sustainable utilization pneumatic hammer provides stable vibration source for shake table, in vibration processes
Vibration is transferred to composite material from shake table in the vertical direction.
Embodiment 2
Solidify T800 composite material using device described in the utility model,
First electric heating and shake table do vibration processing to composite material, and temperature is warming up to 135 by room temperature with 1.5 DEG C/min
DEG C, keep the temperature 30min later, vibration frequency is the random vibration of 10-2000Hz, vibration acceleration 15g, during vibration processing
To composite material vacuumize process, composite material local environment pressure is atmospheric pressure.
After the vibration processing that the composite material keeps the temperature 20min at 135 DEG C, stops vibration, be directly warming up to 180 by 135 DEG C
DEG C carry out heat cure, electric heating and the compound thermal field of microwave heating do elevated cure processing to composite material, composite material it is compound
Thermal field heating rate is 3~5 DEG C/min, this stage continues vacuumize process, composite material local environment pressure to composite material
It is still atmospheric pressure.150min is kept the temperature after being warming up to 180 DEG C, obtains composite product after furnace cooling.
The porosity of gained composite product is 0.23~0.28%, the interlaminar shear strength of gained composite product
For 105.32~107.95Mpa.
Embodiment 3
Solidify T800 composite material using device described in the utility model,
First electric heating and the compound thermal field of microwave heating do elevated cure processing to composite material, and shake table is simultaneously to composite wood
Material does vibration processing, and temperature is warming up to 180 DEG C by room temperature with 3~5 DEG C/min, keeps the temperature 10min, vibration frequency 10- later
The random vibration of 2000Hz, vibration acceleration 10g, vibration processing is in the process to composite material vacuumize process, composite material
Local environment pressure is atmospheric pressure.
After the vibration processing that the composite material keeps the temperature 10min at 180 DEG C, stops vibration, continues 180 DEG C of heat preservation 150min,
Electric heating and the compound thermal field of microwave heating solidify complex material heat preservation, this stage continues vacuumize process to composite material, multiple
Condensation material local environment pressure is still atmospheric pressure.After heat preservation, composite product is obtained after furnace cooling.
The porosity of gained composite product is 0.16~0.22%, the interlaminar shear strength of gained composite product
For 109.74~116.33Mpa.
Comparative example 1
This comparative example is that autoclave is used alone to carry out high temperature and pressure integrally curing to T800 composite material, and solidifying pressure is
0.6MPa, electric heating makes composite temperature be warming up to 180 DEG C by room temperature with 1.5 DEG C/min in autoclave, and is warming up to 180
150min is kept the temperature after DEG C, and composite product is obtained after furnace cooling, composite material is vacuumized in entire solidification process
Processing.
The porosity of gained composite product is 0.36%, and the interlaminar shear strength of gained composite product is
98.15Mpa。
Comparative example 2
This comparative example is that microwave is used alone to carry out high temperature integrally curing to T800 composite material, and solidifying pressure is environment pressure
Power, i.e. atmospheric pressure, microwave heating makes composite temperature be warming up to 180 DEG C by room temperature with 3~5 DEG C/min, and is warming up to 180
150min is kept the temperature after DEG C, and composite product is obtained after furnace cooling, composite material is vacuumized in entire solidification process
Processing.
The porosity of gained composite product is 1.45~1.56%, the interlaminar shear strength of gained composite product
For 74.63~76.97Mpa.
By the comparison result of the utility model embodiment 1~3 and comparative example 1 and 2 it is found that device described in the utility model
The performance of the composite product obtained after solidification can compare favourably completely with this standard cure process of solidification of hot-press tank.Even
After the utility model optimizes vibration time, vibration outlet temperature, vibration frequency and vibration acceleration, the utility model is provided
Device and method in composite material solidification effect can also be significantly better than solidification of hot-press tank.This is solving the utility model
While " it is desirable that not using expensive and not safe enough autoclave equipment carries out composite material solidification " problem, meaning is also obtained
Composite material solidification effect except material, the product properties of product after solidification are even better than this standardization program of solidification of hot-press tank.
In conclusion the utility model at least has the following characteristics that
1, the composite material system haveing excellent performance is prepared in the case where vacuumizing and not impressed pressure in the utility model
Part reduces composite material curing molding pressure, and curing rate has obtained a degree of quickening, saved equipment cost and
Solidify cost, realizes composite product safety, uniform, efficient, energy conservation ground forming and hardening.
2, the utility model can also by optimization vibration time, vibration outlet temperature, vibration frequency and vibration acceleration it
Afterwards, so that the performance of composite product is better than composite product made from this standardization program of solidification of hot-press tank.Analysis
Reason, it may be possible to composite material for example 0.6MPa condition of high voltage solidification when, although pressure can be with Effective Compaction composite material
Prepreg overlay, so that the quality of product is improved, but pressure is gradually transmitted inwards from the surface of composite material, in table
It is pressurized different, thus the porosity for solidifying gained product is relatively high and distribution of pores is uneven.And in the present invention downwards
Vibration acceleration under, for composite material everywhere by uniform vibration acceleration, it equally can be with Effective Compaction composite wood
The prepreg overlay of material, to improve the quality of product, and solidify gained product porosity can lower and distribution of pores more
It is uniform.
3, by composite heater and vibration device integrated setting in the utility model, so that composite product is shaking
It can continue to heat up or keep the temperature without cooling after dynamic and heat treatment to carry out heat cure, solidify the production of resulting composite product
Moral character can be more preferable.
4, it in a kind of specific embodiment, in the utility model, will not need especially to heat in composite product
Perhaps cured region is covered with micro-wave screening material does not cover microwave then to needs especially heating or cured region
Shielding material stays one or more gap, so that the microwave shadow shield part is formed by shield microwaves area and through microwave region.
Microwave generator generates microwave and enters and be dispersed in microwave cavity, and micro-wave screening material is not pasted to composite product
Region (penetrating microwave region) is internally heated or solidifies.Region (the screen of micro-wave screening material has been pasted on composite product
Cover microwave region) since microwave not can enter wherein, so these regions are absorbed less than microwave energy, and can only receive from electric heating
The whole heating of part 222.Therefore, it may make the utility model in such a way that the heating of microwave fixed point and electrothermal piece are integrally heated
Temperature is uniform everywhere in the curing process for composite product.Therefore, recombination energy field heating provided by the utility model is so that micro-
Wave especially can be heated and be solidified for the part of composite product, by certain concrete shape, material and size
After the heating parameters research of composite material work piece is clear, electrothermal piece is used in combination, whole heating is carried out to workpiece, may make heating
Solidification process entirety uniform, controllable, to obtain high performance product product.Or it is heated in the utility model in composite material
One layer of strong absorbing material is first set at the area of its outer surface before solidifying, enhances the microwave of portion on composite material
Energy absorption.The effect that microwave fixed point heating is integrally heated with electrothermal piece can equally be played.
In addition, the utility model be series of patents or patent application CN201610025303, CN201610027791,
The improvement and innovation done on the basis of CN201610027866, CN201610030557 and CN201710214268, if this
Have in utility model in the presence of not careful enough place is described, can refer to these patents or patent application is implemented.That is, this is practical
It is novel also to introduce the content comprising these patents or patent application.
The shape of the incubator can be any moulding such as cube and cylindrical body.In the prior art for solidifying T800
The autoclave of prepreg needs pressure resistance, and tank skin is thick and solid.And the incubator in the utility model need to only provide an atmospheric pressure or summary
Higher than the pressure of atmospheric pressure, so its cost is much lower.It is preferred that being arranged in the incubator other than microwave cavity in the utility model
There is the fan for hot gas convection current.The shake table is connected to the bottom plate of the microwave cavity using three or more helical springs
On, a spring preferably at least, which is each provided with, in the table top following four corners position of shake table is used to support shake table.
The above content is the further descriptions made in conjunction with specific preferred embodiment to the utility model, cannot recognize
The specific implementation for determining the utility model is only limited to these instructions.For the ordinary skill people of the utility model technical field
For member, without departing from the concept of the premise utility, several simple deductions and replacement can also be made, all should be considered as
Belong to the protection scope of the utility model.
Claims (10)
1. a kind of automatic control microwave heating solidification equipment of carbon fibre composite, including electrothermal piece (222), shake table (7),
Microwave generator (1), microwave cavity (2), microwave shadow shield part (3), microwave power control module (12), control system (11) and
Vacuumizing part, the electrothermal piece (222) and shake table (7) are arranged in microwave cavity (2);It is compound for placing on shake table
Material (01), the microwave generator send microwave into microwave cavity for for the composite material heat supply, the electrothermal piece
(222) it is also used for as the composite material heat supply, the microwave shadow shield part is located in microwave cavity and compound for being covered on
The outer surface of material, the microwave shadow shield part (3) forms by shield microwaves area and through microwave region, described to penetrate microwave region
Comprising one or more gap the microwave energy in microwave cavity is absorbed from entering in composite material from gap;The pumping
Vacuum component includes vacuum bag (5) and vacuum tube (8), and for taking out the gas generated in composite material solidification process in time
Out;The shake table shakes for that can provide the vibration of 5000Hz or less vibration frequency to the composite material and can provide 2g or more
The shake table of the vibration of dynamic acceleration;The control system (11) being arranged in outside microwave cavity controls mould by automatically controlling microwave power
Block (12) and the opening and closing and/or watt level for automatically adjusting microwave generator (1).
2. the apparatus according to claim 1, which is characterized in that the composite material is T800 carbon-fibre reinforced epoxy resin
Prepreg, the shake table for the vibration of 2000Hz or less vibration frequency can be provided to the composite material and can provide 3g with
The shake table of the vibration of upper vibration acceleration.
3. the apparatus according to claim 1, which is characterized in that the shake table is can provide 20Hz to the composite material
The vibration of the above vibration frequency and can provide 30g or less vibration acceleration vibration shake table.
4. device according to any one of claims 1 to 3, which is characterized in that the shake table is can be to described multiple
Condensation material at least partly vibration of vibration frequency is provided in 30~1000Hz and can provide in 5~20g at least partly vibration plus
The shake table of the vibration of speed.
5. device according to any one of claims 1 to 3, which is characterized in that the control system (11) also with institute
It states electrothermal piece (222) and is electrically connected the opening and closing and/or heating rate controlled for automatically adjusting electrothermal piece.
6. device according to any one of claims 1 to 3, which is characterized in that be connected with below the shake table (7)
Multiple vibration hammers, and each vibration hammer is connect with vibration hydraulic oil pipe or tracheae (71) to be provided commonly for as shake table and set
The composite material set on a vibration table provides the random continual vibration of acceleration vertical direction.
7. device according to any one of claims 1 to 3, which is characterized in that described device further includes temperature-measuring part,
And the temperature-measuring part includes temperature measuring head (41), data collecting instrument (42) and thermometric transmission line, the temperature measuring head is arranged in microwave
In composite material on the inside of shadow shield part, thermometric transmission line one end is connect with temperature measuring head, and the other end leads to described micro-
Connect on the outside of wave chamber with the data collecting instrument, the data collecting instrument for show in time temperature that the temperature measuring head measures and
The data of acquisition are transmitted to control system (11) by data collecting instrument, and control system is by automatically controlling microwave power control module
And automatically adjust the opening and closing and/or watt level of microwave generator.
8. device according to any one of claims 1 to 3, which is characterized in that the area through microwave region accounts for
30% or less entire microwave shadow shield part area;The length-width ratio in the gap is >=2:1;The length in the gap be >=
20mm, and the width in gap is 1~30mm.
9. device according to any one of claims 1 to 3, which is characterized in that the power of the microwave generator can
It adjusts, microwave generator is located at the top of microwave cavity, and the microwave generator includes wave transparent heat-resistant board and leaky antenna.
10. device according to any one of claims 1 to 3, which is characterized in that the vacuum bag is arranged in microwave office
The outside of portion's shielding part, and airfelt (6) are additionally provided with for vacuumizing between the vacuum bag and microwave shadow shield part
When gas water conservancy diversion, the vacuumizing part further includes quick union (9) and sealant tape (10).
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CN201822053358.7U CN209096061U (en) | 2018-12-07 | 2018-12-07 | A kind of automatic control microwave heating solidification equipment of carbon fibre composite |
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CN201822053358.7U CN209096061U (en) | 2018-12-07 | 2018-12-07 | A kind of automatic control microwave heating solidification equipment of carbon fibre composite |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109367058A (en) * | 2018-12-07 | 2019-02-22 | 中南大学 | A kind of automatic control microwave heating solidification equipment of carbon fibre composite |
WO2020114467A1 (en) * | 2018-12-07 | 2020-06-11 | 中南大学 | Curing apparatus and curing method for composite material |
-
2018
- 2018-12-07 CN CN201822053358.7U patent/CN209096061U/en not_active Withdrawn - After Issue
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109367058A (en) * | 2018-12-07 | 2019-02-22 | 中南大学 | A kind of automatic control microwave heating solidification equipment of carbon fibre composite |
WO2020114467A1 (en) * | 2018-12-07 | 2020-06-11 | 中南大学 | Curing apparatus and curing method for composite material |
CN109367058B (en) * | 2018-12-07 | 2024-01-26 | 中南大学 | Automatic control microwave heating and curing device for carbon fiber composite material |
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