CN209095849U - A kind of sponge die mould cutting machine - Google Patents

Abstract

The utility model provides a kind of sponge die mould cutting machine, it include: pedestal, the both ends of pedestal are equipped with the first pillar and the second pillar, suction box is equipped with above pedestal, exhaust fan connection suction box and disposal box, lower compression roller and upper pressure roller are connect with the first pillar and the second pillar by bearing block, and electric cylinders guide rail is equipped on crossbeam, electric cylinders sliding block is installed below electric cylinders guide rail, fret saw silk mechanism is installed below electric cylinders sliding block；The side of second pillar is provided with electric cabinet, and the bottom of electric cabinet is equipped with support, is equipped with motor above support, the axis of motor is connect with driving gear, the axis connection of driving gear and lower compression roller, driving gear are engaged with driven gear, the axis connection of driven gear and upper pressure roller；Lifting cylinder is installed, the piston rod of lifting cylinder and the bottom of shield connect, and have isolated operation worker and pressure roller, protection operator's safety, highly-safe, the good effect of working environment sanitary condition on the outside of the first pillar and electric cabinet.

Description

A kind of sponge die mould cutting machine

Technical field

The utility model belongs to sponge cutting technique field, in particular to a kind of sponge die mould cutting machine.

Background technique

Sponge is a kind of porous material, has good water imbibition, can be used in clean article.Usually foaming is set Rouge, blowing promotor and adhesive resin are mixed and are formed, and foaming machine is the equipment for manufacturing sponge, pass through the machine of foaming machine Tool stirring action introduces air into evenly dispersed in foaming agent water solution, and the introducing air of the foaming agent and gas phase that make liquid phase to the greatest extent may be used The big contact surface of energy simultaneously reacts, and forms bubble one by one to form sponge.Sponge is an entirety after generating, and needs root Different size specification is cut into according to different demands.Sponge die mould cutting machine is one kind of sponge process equipment, the prior art Sponge die mould cutting machine is that pressure roller is exposed outside, carries out die mould, safety by manually transporting sponge to the mode between pressure roller It is extremely low, dust and peculiar smell can be generated when cutting sponge, environmental sanitation is bad, also generates to the health of operator certain Influence.

Utility model content

The purpose of this utility model is that the sponge die mould cutting machine of the solution prior art is that pressure roller is exposed outside, by artificial It transports sponge to the mode between pressure roller and carries out die mould, safety is extremely low, dust and peculiar smell can be generated when cutting sponge, The technical issues of environmental sanitation is bad, also generates certain influence to the health of operator provides a kind of sponge die mould and cuts Cutting mill has isolated operation worker and pressure roller, protection operator's safety, highly-safe, the good effect of working environment sanitary condition Fruit.

Technical solution provided by the utility model are as follows:

A kind of sponge die mould cutting machine, comprising: pedestal, one end of the pedestal are equipped with the first pillar, the pedestal The other end is fixedly installed with the second pillar, on the base side, and suction box is equipped between the first pillar and the second pillar, described One end of suction box is connected by one end of sweep-up pipe and exhaust fan, and the other end of the exhaust fan passes through sewage pipe and disposal box Connection, the disposal box are mounted on the side of pedestal, lower compression roller be arranged above suction box and with the first pillar and the second pillar It is connected by bearing block, upper pressure roller is arranged above lower compression roller and connect with the first pillar and the second pillar by bearing block, horizontal The feed inlet side of beam is fixedly installed with electric cylinders guide rail, and electric cylinders sliding block is fitted with below the electric cylinders guide rail, and the electric cylinders are sliding Fret saw silk mechanism is installed below block；

The side of second pillar is provided with electric cabinet, and the bottom of the electric cabinet is equipped with support, on the support Side is equipped with motor, and the axis of the motor is connect with driving gear, the axis connection of the driving gear and lower compression roller, the active Gear is engaged with driven gear, the axis connection of the driven gear and upper pressure roller；

Lifting cylinder is installed on the outside of first pillar and electric cabinet, the lifting cylinder is connect with factory foundation, The piston rod of the lifting cylinder and the bottom of shield connect, and the shielding cover is in the top of complete machine.

Preferably, the pedestal be equipped with adjustment groove, first pillar with adjust groove be slidably matched, and with bottom Seat is connected by screw to.

Preferably, the material of the shield is organic glass.

Preferably, the both ends of the electric cylinders guide rail are equipped with photoelectric displacement sensor.

Preferably, the sweep-up pipe and sewage pipe are hose.

The beneficial effects of the utility model embody in the following areas:

1, isolated operation worker and pressure roller, protection operator's safety are highly-safe；

2, working environment sanitary condition is good, reduces threat of the environmental pollution to operator's health；

3, pressure roller is replaceable, can be adjusted for the sponge of different in width.

Detailed description of the invention

Fig. 1 is the main view of the utility model.

Fig. 2 is the side view of the utility model.

Fig. 3 is the top view of the utility model pedestal.

In figure: 1 pedestal, 2 lifting cylinders, 3 first pillars, 4 suction boxs, 5 lower compression rollers, pressure roller on 6,7 photoelectric displacements sensing Device, 8 electric cylinders guide rails, 9 shields, 10 electric cylinders sliding blocks, 11 fret saw silk mechanisms, 12 second pillars, 13 driven gears, 14 driving tooths Wheel, 15 electric cabinets, 16 motors, 17 supports, 18 sponges, 19 sweep-up pipes, 20 exhaust fans, 21 disposal boxes, 22 sewage pipes, 23 adjustment ditches Slot.

Specific embodiment

The following describes the utility model in further detail with reference to the accompanying drawings, to enable those skilled in the art referring to explanation Book text can be implemented accordingly.

As shown in Figure 1-3, the utility model provides a kind of sponge die mould cutting machine, comprising: pedestal 1, the pedestal 1 One end is equipped with the first pillar 3, and the other end of the pedestal 1 is fixedly installed with the second pillar 12, in the top of the pedestal 1, Suction box 4 is equipped between first pillar 3 and the second pillar 12, one end of the suction box 4 passes through sweep-up pipe 19 and exhaust fan 20 One end connection, the other end of the exhaust fan 20 connect by sewage pipe 22 with disposal box 21, and the disposal box 21 is mounted on The side of pedestal 1 can generate dust during cutting to sponge 18, by the way that exhaust fan 20 is arranged, can produce one Quantitative wind, wind action can be such that dust and impurity enters in suction box 4, dust will not be made to flash, and exhaust fan 20 can be with The dust and impurity in suction box 4 are absorbed by sweep-up pipe 19, and dust and impurity are drained by disposal box 21 by sewage pipe 22 Inside being recycled, lower compression roller 5 is arranged above suction box 4 and is connect with the first pillar 3 and the second pillar 12 by bearing block, on Pressure roller 6 is arranged above lower compression roller 5 and is connect with the first pillar 3 and the second pillar 12 by bearing block, and bearing block is upper pressure roller 6 Support is provided with lower compression roller 5, upper pressure roller 6 and lower compression roller 5 can squeeze sponge 18, and extrude required decorative pattern, horizontal The feed inlet side of beam is fixedly installed with electric cylinders guide rail 8, is fitted with electric cylinders sliding block 10 below the electric cylinders guide rail 8, electric cylinders are By the modular product of servo motor and lead screw integrated design, the rotary motion of servo motor is converted into moving along a straight line, When cutting to sponge 18, it can achieve the purpose of fast accurate, fret saw be installed below the electric cylinders sliding block 10 Silk mechanism 11, sponge is cut using fret saw silk by fret saw silk mechanism 11, and cutting is fine, and the residue fallen is few, with electricity Cylinder cooperation, it is ensured that fast to 18 cutting speed of sponge, edge of a knife Glabrous thorn, position is accurate, does not have to secondary cut；

The side of second pillar 12 is provided with electric cabinet 15, and electric cabinet 15 all concentrates on all electrical components interior Portion, has saved space, and the bottom of the electric cabinet 15 is equipped with support 17, is equipped with motor 16, motor above the support 17 16 provide rotary power for upper pressure roller 6 and lower compression roller 5, and the axis of the motor 16 is connect with driving gear 14, the driving gear 14 engage with the axis connection of lower compression roller 5, the driving gear 14 with driven gear 13, ensure that pressure roller 6 and lower compression roller 5 in opposite directions Movement, can make sponge 18 be involved in and be squeezed by upper pressure roller 6 and lower compression roller 5 automatically, the axis of the driven gear 13 and upper pressure roller 6 Connection；

The outside of first pillar 3 and electric cabinet 15 is equipped with lifting cylinder 2, the lifting cylinder 2 and factory foundation Connection, the piston rod of the lifting cylinder 2 are connect with the bottom of shield 9, and lifting cylinder 2 can automatically lift shield 9 Or fall, it improves work efficiency, eliminates unnecessary hand labor, ensure that the easy to maintenance of the utility model and behaviour The safety of work, top of 9 sets of the shield in complete machine, shield 9 operator can be isolated with pressure roller, work when Wait the safety for protecting operator.

Specific work process are as follows: startup power supply runs motor 16, and motor 16 drives lower compression roller 5 by driving gear 14 It rotates clockwise, driving gear 14 is engaged with driven gear 13, and driven gear 13 drives the upper rotation counterclockwise of pressure roller 6, promotes gas Cylinder 2 falls shield 9, drops down onto the lower end surface of shield 9 at the upper surface of sponge 18 and holding position is constant, operator Sponge 18 is transported between upper pressure roller 6 and lower compression roller 5, sponge 18 can be involved in and be squeezed automatically by upper pressure roller 6 and lower compression roller 5 Molded, when sponge 18 reaches requirement length, electric cylinders starting, electric cylinders sliding block 10 drives fret saw silk mechanism 11 to lead along electric cylinders Rail 8 is quickly run, while sponge 18 is cut by fret saw silk mechanism 11, during cutting to sponge 18, is produced Dust and impurity are drawn into suction box 4 by raw dust by exhaust fan 20, and are arranged dust and impurity by sewage pipe 22 It is recycled in disposal box 21, if cutting die mould repeatedly.

The pedestal 1 be equipped with adjustment groove 23, first pillar 3 with adjust groove 23 be slidably matched, and with pedestal 1 It is connected by screw to, according to the difference that actual production requires, same manufacturer can be squeezed for the sponge of different in width Crush-cutting is cut, and directly purchases that new machine cost is too big, does not meet the interests of manufacturer, adjusts groove 23 by setting, can be with Facilitate adjustment the distance between the first pillar 3 and the second pillar 12, needs to squeeze the sponge of cutting different in width in manufacturer When, only need to change the length of pressure roller 6 and lower compression roller 5；The material of the shield 9 is organic glass, and organic glass is Transparent, when work, facilitates operator to observe the case where squeezing, while operator can also be isolated with pressure roller, protects The safety of operator；The both ends of the electric cylinders guide rail 8 are equipped with photoelectric displacement sensor 7, and photoelectric displacement sensor 7 can essence The really transmitting range of record sponge 18, while detection signal can be fed back to control system, control system can control electric cylinders and steel 11 automatic running of Si Jusi mechanism, automatization level further increase, and are suitble to mass production and Unmanned operation；The dust suction Pipe 19 and sewage pipe 22 are hose, and exhaust fan 20 has vibration when operation, and hose has certain deflection, while can To absorb certain energy, avoids generating loosening in junction due to vibration, improve the use of sweep-up pipe 19 and sewage pipe 22 Service life, while being also convenient for maintenance and fast assembling-disassembling.

It is not only in the description and the implementation although the embodiments of the present invention have been disclosed as above Listed utilization.It can be applied to various fields suitable for the present invention completely.For those skilled in the art, Other modifications may be easily implemented.Therefore without departing from the general concept defined in the claims and the equivalent scope, this reality It is not limited to specific details and legend shown and described herein with novel.

Claims (5)

1. a kind of sponge die mould cutting machine characterized by comprising pedestal, one end of the pedestal are equipped with the first pillar, institute The other end for stating pedestal is fixedly installed with the second pillar, on the base side, is equipped with and inhales between the first pillar and the second pillar One end of dirt case, the suction box is connected by one end of sweep-up pipe and exhaust fan, and the other end of the exhaust fan passes through blowdown Pipe is connect with disposal box, and the disposal box is mounted on the side of pedestal, lower compression roller setting above suction box and with the first pillar It is connected with the second pillar by bearing block, upper pressure roller is arranged above lower compression roller and passes through bearing with the first pillar and the second pillar Seat connection, the feed inlet side of crossbeam are fixedly installed with electric cylinders guide rail, are fitted with electric cylinders sliding block, institute below the electric cylinders guide rail It states and fret saw silk mechanism is installed below electric cylinders sliding block；

The side of second pillar is provided with electric cabinet, and the bottom of the electric cabinet is equipped with support, peace above the support Equipped with motor, the axis of the motor is connect with driving gear, the axis connection of the driving gear and lower compression roller, the driving gear It is engaged with driven gear, the axis connection of the driven gear and upper pressure roller；

Lifting cylinder is installed, the lifting cylinder is connect with factory foundation, described on the outside of first pillar and electric cabinet The piston rod of lifting cylinder and the bottom of shield connect, and the shielding cover is in the top of complete machine.

2. a kind of sponge die mould cutting machine according to claim 1, which is characterized in that the pedestal is equipped with adjustment ditch Slot, first pillar is slidably matched with adjustment groove, and is connected by screw to pedestal.

3. a kind of sponge die mould cutting machine according to claim 1, which is characterized in that the material of the shield is organic Glass.

4. a kind of sponge die mould cutting machine according to claim 1, which is characterized in that install at the both ends of the electric cylinders guide rail There is photoelectric displacement sensor.

5. a kind of sponge die mould cutting machine according to claim 1, which is characterized in that the sweep-up pipe and sewage pipe are Hose.