A kind of high bare conductor insulation coating robot of stable extruding type frame
Technical field
The utility model belongs to exposed electric wire spraying equipment field, more particularly to one kind carries out insulation spray to hanging bare wire
The stable extrusion type conducting wire spray equipment of painting.
Background technique
The overhead power transmission line of early stage generallys use bare wire form.It is miscellaneous that kite and plastic cloth etc. are surprisingly hung on power line
The mudflow that dust on object and insulator is formed during storms or heavy rain be easy to cause the short circuit between high-voltage power line, from
And cause the accidents such as accident power-off.Hand spray form is generallyd use now, there are low efficiency, speed is slow, not can guarantee quality
And the disadvantage of insulation effect difference.Meanwhile also easily sending out personnel's accidental poisoning and casualty accident.
It is few to the research achievement of the spray equipment of hanging exposed electric wire in the prior art, even if spraying in the prior art
Device is also that there are many defects, such as spray head to be automatically adjusted according to the size of electric wire, is needed in use
Manpower first measures wire gauge, and replacing suitable spray head just can be carried out spraying operation, complex procedures trouble and meeting
Influence efficiency;Extruding and discharging is carried out to coating by mechanical pressure or air pressure, causes to squeeze unstable, influences to spray matter
The problem of amount etc..
Summary of the invention
For the prior art there are the above problem, the utility model provides a kind of high bare conductor insulation of stable extruding type frame
Coating robot, including spraying mechanism, walking mechanism, main stand, paint can and mobile control terminal, wherein spraying mechanism is arranged
Have the spraying mouth of multiple and different specifications, can according to the size of electric wire automatically adjust spraying mouth size with adapt to electric wire size and
The thickness for controlling coating, is modified additionally by the structure to paint can, squeezes feeding using screw screw rod, ensure that coating
Extrusion stability and controllability, while storage tank and material extrusion tank being separated, coating can be added at any time and squeezed out without influencing
Material can directly add coating without replacing paint can after coating is finished.Spray equipment provided by the utility model has certainly
Dynamic spraying, coating squeeze out advantage stable, that spray head is adjustable and easy to use.
The utility model is achieved the goal by technical solution in detailed below:
A kind of high bare conductor insulation coating robot of stable extruding type frame comprising spraying mechanism, walking mechanism, main body
Rack, paint can and mobile control terminal;The spraying mechanism includes conducting wire fixing seat, spraying upper mold and spraying lower die, spraying
Upper mold and spraying lower die are fixedly mounted on the side of conducting wire fixing seat and are mutually spliced to form spraying mold, spray upper mold and spray
It applies and is respectively arranged a symmetrical dent on the splicing correspondence face of lower die, make to spray upper mold and spray the spliced spraying mould of lower die
Tool is centrally formed a round conducting wire spraying storehouse, and spraying upper mold and spraying lower die are provided with the coating material outlet of perforation die wall;
The walking mechanism includes guide roller, movable motor and walked frame, and guide roller is pivotally attached to vehicle with walking machine by rotation axis
On frame, movable motor is fixedly mounted on walked frame and by transmission component transmission connection to guide roller;The master
Body rack includes battery, control system, wireless communication module and support frame, and battery, control system and wireless communication module are fixed
On the support frame, battery is that the electricity system of a whole set of spray equipment is powered for installation, control system control respectively spraying mechanism,
Walking mechanism and paint can, wireless communication module connect control system and mobile control terminal;The paint can include storage tank,
Material extrusion tank and material extrusion motor, storage tank top are provided with feed inlet, and movable sealing is connected with a feed cap, feed cap on feed inlet
Bottom is provided with a pushing piston, and pushing piston is connected to feed cap bottom, storing pot bottom and material extrusion by elastomeric element
Tank connection;Material extrusion tank is provided with screw feeding screw rod, and screw feeding screw rod is rotatably installed on material extrusion tank and is sequentially connected to solid
On the material extrusion motor of material extrusion tank one end, the other end of material extrusion tank is provided with discharge port for Dingan County;The spraying mechanism is led
Line fixing seat is fixed by the connecting rod in the walking mechanism for the rearmost for being mounted on spray equipment direction of travel, several groups vehicle with walking machine
Structure passes sequentially through walked frame and is fixedly mounted on main stand, and spraying mechanism and several groups walking mechanism are at a branch line, coating
Tank is fixedly mounted below main stand, and the coating for the discharge port and spraying mechanism for connecting material extrusion tank by feeding tank goes out
Mouthful, mobile control terminal is connected to the wireless communication module on main stand by wireless communication.
Wherein, the spraying upper mold and spraying lower die have been symmetrically arranged the semicircular spraying mouth component of multiple groups, spray
It applies mouth component middle position to be provided with to the foot piece extended far from center of circle direction, spraying mouth component is slidably connected by foot piece respectively
To spraying upper mold or spraying lower die;After spraying upper mold and spraying lower die splicing, each self-forming one of each group of spraying mouth component is not
Spraying mouth and every group of spraying mouth gradient having the same, the bore of every from outside to inside group of spraying mouth with bore are gradually increased simultaneously
It can be connected to a smooth circular tower type conducting wire spraying storehouse.
Wherein, the quantity of the spraying mouth component is 3-7 group;The spraying upper mold and spraying upper mold is provided with together
Successive step motor, synchronous adjustment motor are sequentially connected respectively by being driven telescopic rod to the foot piece of spraying mouth component, drive spraying
Mouth component slides up and down, and transmission telescopic rod stretching is longer, and the spraying mouth component of drive is more.
Wherein, the spraying mouth component is provided with position limiting structure, and position limiting structure limitation spraying mouth component glides;Described
Position limiting structure is connected to the foot piece of spraying mouth component by elastic reset structure, and the corresponding flexible pole face of position limiting structure is provided with and inclines
Inclined-plane releases limit when telescopic rod, which extends, contradicts position limiting structure.
Wherein, several reinforcement plate muscles are provided at the top of the pushing piston;Rotation is provided at the top of the feed cap
Handle;The other end of the material extrusion tank is provided with 2-6 discharge port, and preferably 2 or 4 discharge ports can be accomplished to discharge
Stable and uniform.
Wherein, the material extrusion motor is brushless motor, and brushless motor is with controllability is strong, precision is high, high reliablity, nothing
The advantages such as commutation spark, mechanical noise be low.
Wherein, the control system is PLC control system or MCU processor or PLC control system and MCU processing
The combination control system of device.
Wherein, the movable motor is connected to guide roller by 90 ° of right-angle drives of angular wheel or worm screw, can make
Motor is parallel with main stand to be installed, and space, convenient transportation and storage are reduced.
Wherein, the quantity of the walking mechanism is 1-4 set, preferably 2 sets, both ensure that the stability of device walking,
It will not cause higher manufacturing cost.
Wherein, the wireless communication module is using Zig-Bee agreement, Bluetooth agreement, Wi-Fi agreement, UWB association
Any or a variety of combination in view, NFC protocol.
The utility model has the advantages that
1, spraying operation is carried out to hanging bare conductor automatically to accelerate spray efficiency instead of hand spray while also keeping away
Exempt from worker's high altitude operation, promotes the safety of spraying operation;
2, spraying mechanism can automatically adjust according to electric wire size, measure without manpower to electric wire and install again
Suitable spray head reduces the quantity of spray head, reduces the difficulty and cost of transport and storage;
3, paint can uses helical screw extruding and discharging, facilitates control amount of compression and extrusion speed, extrusion stability and is not necessarily to
Paint can is replaced, the sustainable use of paint can reduces production and application cost.
Detailed description of the invention
Fig. 1, a kind of high bare conductor insulation coating robot structural schematic diagram of stable extruding type frame.
Fig. 2, a kind of paint can structural schematic diagram of the high bare conductor insulation coating robot of stable extruding type frame.
Fig. 3, a kind of spraying mechanism structural schematic diagram of the high bare conductor insulation coating robot of stable extruding type frame.
Fig. 4, a kind of spraying mouth component structure diagram of the high bare conductor insulation coating robot of stable extruding type frame.
Specific embodiment
A kind of high bare conductor insulation coating robot of stable extruding type frame as shown in Figs 1-4 comprising spraying mechanism
1, two sets of walking mechanisms 2, main stand 3, paint can and mobile control terminal;The spraying mechanism 1 include conducting wire fixing seat 11,
Spray upper mold 13 and spraying lower die 12, spraying upper mold 13 and spray lower die 12 be fixedly mounted on conducting wire fixing seat 11 side and
Mutually be spliced to form spraying mold, spraying upper mold 13 and spraying be respectively arranged on the splicing correspondence face of lower die 12 one it is symmetrical recessed
Trace makes to spray upper mold 13 and spray the spliced spraying mold of lower die 12 to be centrally formed a round conducting wire spraying storehouse, spraying
Upper mold 13 and spraying lower die 12 are provided with the coating material outlet of perforation die wall;The walking mechanism 2 includes guide roller 21, walking
Motor 22 and walked frame 23, guide roller 21 are pivotally attached on walked frame 23 by rotation axis, the fixed peace of movable motor 22
It is connected on guide roller 21 on walked frame 23 and by two angular wheels with 90 ° of right-angle drives;The main body
Rack 3 includes battery 32, control system 31, wireless communication module 33 and support frame, battery 32, control system 31 and wireless communication
Module 33 is fixedly mounted on the support frame, and battery 32 is that the electricity system of a whole set of spray equipment is powered, and control system 31 is divided
Not Kong Zhi spraying mechanism 1, two set of walking mechanism 2 and paint can, wireless communication module 33 connects control system 31 and mobile control
End;The paint can includes storage tank 41, material extrusion tank 42 and brushless material extrusion motor 45, is provided with charging at the top of storage tank 41
Mouthful, movable sealing is connected with a feed cap 44 on feed inlet, and 44 bottom of feed cap is provided with a pushing piston 46, pushing piston
46 are connected to 44 bottom of feed cap by elastomeric element 47, and 41 bottom of storage tank is connected to material extrusion tank 42;Material extrusion tank 42 is provided with
Screw feeding screw rod 48, screw feeding screw rod 48 are rotatably installed on material extrusion tank 42 and are sequentially connected to being fixedly mounted on material extrusion tank
On the brushless material extrusion motor 45 of 42 one end, the other end of material extrusion tank 42 is provided with discharge port 43;The conducting wire of the spraying mechanism 1
Fixing seat 11 is fixed by the connecting rod in the walking mechanism 2 for the rearmost for being mounted on spray equipment direction of travel, two sets of group walkings
Mechanism 2 passes sequentially through walked frame 23 and is fixedly mounted on main stand 3, spraying mechanism 1 and two sets of 2 Cheng Yizhi of group walking mechanism
Line, paint can are fixedly mounted on 3 lower section of main stand, and the discharge port 43 and flush coater of material extrusion tank 42 are connected by feeding tank
The coating material outlet of structure 1, mobile control terminal are connected to the wireless communication module 33 on main stand 3 by wireless communication.
As a preferred embodiment, the spraying upper mold 13 and spraying lower die 12 be symmetrically arranged five groups it is semicircular
Mouth component 14 is sprayed, the foot piece 411 being provided among mouth component 14 to extending far from center of circle direction is sprayed, spraying mouth component 14 divides
Not Tong Guo foot piece 411 be slidably connected to spraying upper mold 13 or spraying lower die 12;After spraying upper mold 13 and the spraying splicing of lower die 12, often
The spraying mouth and every group of spraying mouth gradient having the same of one group of 14 each self-forming of spraying mouth component one different bore, by outer
Bore to interior every group of spraying mouth is gradually increased and can be connected to a smooth circular tower type conducting wire spraying storehouse.
As a preferred embodiment, the spraying upper mold 13 and spraying upper mold 13 are provided with synchronous adjustment motor, synchronous
Adjustment motor is sequentially connected respectively by being driven telescopic rod to the foot piece 411 of spraying mouth component 14, is driven on spraying mouth component 14
Lower slider, transmission telescopic rod stretch out longer, the spraying mouth component more than 14 of drive.
As a preferred embodiment, the spraying mouth component 14 is provided with position limiting structure 412, the 412 system spray of position limiting structure limit
Mouth component 14 is applied to glide;The position limiting structure 412 is connected to the foot piece 411 of spraying mouth component 14 by elastic reset structure,
And the corresponding flexible pole face of position limiting structure is provided with inclined surface, and limit is released when telescopic rod, which extends, contradicts position limiting structure.
As a preferred embodiment, six pieces of reinforcement plate muscles 49 are provided at the top of the pushing piston 46;The feed inlet
Tops are provided with rotating handles 441;There are two discharge ports 43 for the other end setting of the material extrusion tank 42.
As a preferred embodiment, the control system 31 is the combination control system of PLC control system 31 and MCU processor
System 31.
As a preferred embodiment, the wireless communication module 33 uses Zig-Bee agreement, Bluetooth agreement, Wi-
Fi agreement, UWB agreement, a variety of combinations in NFC protocol.
Suitable high viscosity coatings can be added in paint can according to the content of spraying operation when in use,
And spray equipment is hung into upper conducting wire, staff remotely controls spray equipment using mobile control terminal;Spray equipment
Control system 31 extend and releases according to the instruction control transmission telescopic rod of mobile control terminal mouth component 14 is sprayed to part
Limit, while controlling the spraying sliding of mouth component 14 and merging formation spraying mouth and spraying storage warehouse, start material extrusion motor 45 and controls
Coating extrusion is gone out paint can and is expressed to spraying mouth by swivel feeding screw rod 48, carries out even application to electric wire using spraying mouth.
Above-described embodiments merely represent several embodiments of the utility model, the description thereof is more specific and detailed,
But it should not be understood as limiting the scope of the patent of the utility model.It should be pointed out that for the common of this field
For technical staff, without departing from the concept of the premise utility, various modifications and improvements can be made, these all belong to
In the protection scope of the utility model.Therefore, the scope of protection shall be subject to the appended claims for the utility model patent.