CN209093598U - A kind of Single-Cylinder Hydraulic Cone Crusher remote control apparatus - Google Patents
A kind of Single-Cylinder Hydraulic Cone Crusher remote control apparatus Download PDFInfo
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- CN209093598U CN209093598U CN201821615597.0U CN201821615597U CN209093598U CN 209093598 U CN209093598 U CN 209093598U CN 201821615597 U CN201821615597 U CN 201821615597U CN 209093598 U CN209093598 U CN 209093598U
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- China
- Prior art keywords
- sensor
- acquisition unit
- remote control
- control apparatus
- crusher
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Abstract
The utility model relates to a kind of gyratory crusher tele-control systems, belong to crusher control field.A kind of Single-Cylinder Hydraulic Cone Crusher remote control apparatus, including device sensor information acquisition unit, Material Sensor information acquisition unit, safety guardrail sensor, image acquisition units, programmable remote management controller, verifying interface and control interface；Wherein, device sensor information acquisition unit, Material Sensor information acquisition unit, safety guardrail sensor, image acquisition units are connect with programmable remote management controller by GPS transmitter and network interface card respectively；The control of interface and control interface by electromagnetic induction realization to device is verified in programmable remote management controller.Beneficial effect is: the utility model installs GPS transmitter and network interface card, can operate in managing performance platform remote control of machine, Realtime Alerts when can effectively prevent user misoperation and equipment fault；It is good that homogeneity can be obtained, rubble similar in specification size, strong antijamming capability.
Description
Technical field
The utility model relates to a kind of gyratory crusher tele-control systems, belong to crusher control field.
Background technique
The disengaging of control and material that existing many gyratory crushers operate apparatus using programmable controller
It is strictly accurately controlled, now desires to be able to achieve a kind of data remote transmission and can realize gyratory crusher on computers
Real time remote control.
207663263 U of notification number CN discloses a kind of tele-control system of gyratory crusher, includes temperature sensing
Device, pressure sensor, displacement sensor, programmable controller, intelligent industrial gateway and remote server, pass through intelligent industrial net
It closes the data for getting sensor and is transmitted to remote server, realize the long-range monitoring of gyratory crusher, can understand in real time
System mode, convenient for the maintenance of equipment.
But this lacks the control to material and cannot control material spill-over and material size, it can not be accurate
Ground obtains the process step inside stone crusher, and the precision of sensor is not also high.
Utility model content
The utility model is overcoming the deficiencies of existing technologies, and provides a kind of Single-Cylinder Hydraulic Cone Crusher and remotely controls dress
It sets.
In order to solve the above-mentioned technical problem, the utility model uses following technical scheme:
A kind of tele-control system of gyratory crusher, including device sensor information acquisition unit, Material Sensor letter
Cease acquisition unit, safety guardrail sensor, image acquisition units, programmable remote management controller, verifying interface and control
Interface.
Described device sensor information acquisition unit, the Material Sensor information acquisition unit, the safety guardrail
Sensor, described image acquisition unit are connected with the programmable remote management controller by GPS transmitter and network interface card respectively
It connects, information is accurately transferred to programmable remote management controller；The programmable remote management controller is connect by verifying
Mouth and control interface pass through electromagnetic induction and realize wireless electromagnetic transmission, realize the control to device.
Described device sensor information acquisition unit includes pressure sensor, particle size sensor, shock sensor, and position passes
Sensor, hydrostatic sensor are respectively used to obtain pressure data, the rubble granularity data, vibration data, position of single cylinder gyratory crusher
Data and hydraulic pressure data are set, and programmable remote management controller is transmitted to by GPS transmitter and network interface card；
The Material Sensor information acquisition unit be respectively used to obtain single cylinder gyratory crusher material spill-over data and
Discharge port material data, and programmable remote management controller is transmitted to by GPS transmitter and network interface card；
The safety guardrail sensor be used to obtain the safety of the operator of single cylinder gyratory crusher away from crusher away from
Programmable remote management controller is transmitted to from data, and by GPS transmitter and network interface card；
Described image acquisition unit is respectively used to obtain the rubble granularity data of single cylinder gyratory crusher, and is sent out by GPS
Emitter and network interface card are transmitted to programmable remote management controller；
The programmable remote management controller is for receiving pressure data, rubble granularity data, vibration data and position
Data, hydraulic pressure data, material data, safe distance data, image data, and be transmitted to by GPS transmitter and network interface card
The verifying interface is verified, and is compared with database information, and be further transmitted to by wireless electromagnetic induction
Control interface is controlled；
In the present solution, a kind of remote control apparatus of gyratory crusher realizes the remote of data by GPS transmitter and network interface card
Journey transmission, verifying interface store and show the further control device operation of the data of gyratory crusher, control interface, realizes circular cone
The long-range monitoring of crusher.
Further, the pressure sensor is several, and the upper casing of gyratory crusher is arranged in by pressure patch sensor
In body component, rotor part, back cover part, bottom shell component and adjustment component at least one position.
Further, the particle size sensor is several, and the top shell component of the gyratory crusher is arranged in by screw
With in bottom shell component at least one position, particle size sensor is laser particle size inductor, adapts to -40 DEG C -70 DEG C of temperature,
100 particles of resolution ratio/second.
Further, the shock sensor is several, and the top shell component of the gyratory crusher is arranged in by screw,
In rotor part, back cover part, bottom shell component and adjustment component at least one position.
Further, the position sensor is several, and the top shell component of the gyratory crusher is arranged in by screw,
In rotor part, back cover part, bottom shell component and adjustment component at least one position.
Further, the hydrostatic sensor is several, and the hydraulic press that the gyratory crusher is arranged in by screw is different
In orientation at least one position.
Further, the Material Sensor is several, and the top shell component of the gyratory crusher is arranged in by screw,
In rotor part and bottom shell component at least one position.
Further, the safety guardrail sensor is several, is arranged in by screw apart from the gyratory crusher
In 0-1m distance.
Further, described image acquisition unit is several, and the pipeline of the gyratory crusher is arranged in by screw and goes out
On at least one position of material mouth.
Compared with prior art, the beneficial effects of the utility model are:
The utility model installs GPS transmitter and network interface card, can operate in managing performance platform remote control of machine, realizes intelligence
Energyization operation, and Realtime Alerts when can effectively prevent user misoperation and equipment fault；
The utility model realizes monitoring to rubble flow path and rubble granularity, can obtain that homogeneity is good, and specification is big
Small similar rubble；Guardrail can protect operator's safety, be more than risk distance pre-alarm；It can be real-time by pictorial information
It observes rubble and is crushed job schedule；
The utility model uses programmable controller, and high reliablity, strong antijamming capability is easy to maintenance, flexibly, wiring letter
Single, programming is simple, easy to use, adapts to more severe working environment；Vibration resistance, impact property is strong, can bear larger vibration；
Failure rate is low, not perishable, high reliablity.
Detailed description of the invention
Fig. 1 is the utility model-Single-Cylinder Hydraulic Cone Crusher controling device structure diagram；
Fig. 2 is the utility model-Single-Cylinder Hydraulic Cone Crusher device sensor information acquisition unit structure chart；
Wherein, 1, device sensor information acquisition unit；2, image acquisition units；3 safety guardrail sensors；4, material
Sensor information acquisition unit；5 programmable remote management controllers；6 control interfaces；7 verifying interfaces；8, pressure sensor；9,
Particle size sensor；10, shock sensor；11, position sensor；12, hydrostatic sensor.
Specific embodiment
In order to keep technical solutions of the utility model clear, it is further described with reference to the accompanying drawings and embodiments.
It should be appreciated that specific embodiment described herein is not used to limit the utility model only to explain the utility model.
A kind of tele-control system of gyratory crusher, including device sensor information acquisition unit 1, image acquisition units
2, safety guardrail sensor 3, Material Sensor information acquisition unit 4, programmable remote management controller 5,6 and of control interface
Verify interface 7；The remote control apparatus of gyratory crusher realizes the remote transmission of data, verifying by GPS transmitter and network interface card
Interface 7 stores and shows the data of gyratory crusher, the operation of the further control device of control interface 6, realizes gyratory crusher
Long-range monitoring.
Programmable remote management controller for receive pressure data, rubble granularity data, vibration data and position data,
Hydraulic pressure data, material data, safe distance data, image data, and described test is transmitted to by GPS transmitter and network interface card
Card interface 7 is verified, and is compared with database information, and be further transmitted to control by wireless electromagnetic induction and connect
Mouth 6 is controlled.
Device sensor information acquisition unit includes pressure sensor 8, particle size sensor 9, shock sensor 10, position
Sensor 11, hydrostatic sensor 12 Yong Yu not obtain the pressure data, rubble granularity data, vibration number of single cylinder gyratory crusher
According to, position data and hydraulic pressure data, and programmable remote management controller is transmitted to by GPS transmitter and network interface card；Pressure
Force snesor 8 be it is several, the top shell component of gyratory crusher, rotor part, rear cover are set by pressure patch sensor
In component, bottom shell component and adjustment component at least one position；Particle size sensor 9 is arranged by screw in circular cone to be several
In the top shell component and bottom shell component of crusher at least one position, particle size sensor is laser particle size inductor, energy
- 40 DEG C -70 DEG C of adaptive temperature, 100 particles of resolution ratio/second；Shock sensor 10 be it is several, by screw be arranged in the circular cone
It is broken in the top shell component of crusher, rotor part, back cover part, bottom shell component and adjustment component at least one position
The comparison of stone machine vibration is severe, we can judge machine whether normal operation according to shock sensor resin；Position sensor
11 is several, and the top shell component of the gyratory crusher, rotor part, back cover part, bottom housing part are arranged in by screw
In part and adjustment component at least one position；Hydrostatic sensor 12 be it is several, by screw be arranged in the gyratory crusher
Hydraulic press different direction at least one position.
Image acquisition units 2 are respectively used to obtain the rubble granularity data of single cylinder gyratory crusher, and image acquisition units 2 are clapped
Programmable remote management controller is transmitted information to by GPS transmitter and network interface card according to rear；Image acquisition units be it is several, lead to
Screw is crossed to be arranged on the pipeline and at least one position of discharge port of the gyratory crusher.
Safety guardrail sensor 3 is used to obtain safe distance number of the operator away from crusher of single cylinder gyratory crusher
According to, and programmable remote management controller is transmitted to by GPS transmitter and network interface card；Safety guardrail sensor be it is several, lead to
It crosses screw to be arranged in the 0-1m distance apart from the gyratory crusher, it is alert that personnel enter automatic forecasting in safe range.
Material Sensor information acquisition unit 4 is respectively used to obtain the material spill-over data and discharging of single cylinder gyratory crusher
Mouth material data, and programmable remote management controller is transmitted to by GPS transmitter and network interface card；Material Sensor be it is several,
The top shell component of the gyratory crusher, at least one position in rotor part and bottom shell component are set by screw
On, when material spill-over occurs and when feed blocking can timely pre-alarm, and no longer feed.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all practical at this
Made modification etc., should be included within the scope of protection of this utility model within novel spirit and principle.
Claims (9)
1. a kind of Single-Cylinder Hydraulic Cone Crusher remote control apparatus, including device sensor information acquisition unit, material sensing
Device information acquisition unit, safety guardrail sensor, image acquisition units, programmable remote management controller, verifying interface and
Control interface；Wherein, device sensor information acquisition unit, Material Sensor information acquisition unit, safety guardrail sensor,
Image acquisition units are connect with programmable remote management controller by GPS transmitter and network interface card respectively；Programmable long-range management
Controller includes verifying interface and control interface, is wirelessly connected.
2. a kind of Single-Cylinder Hydraulic Cone Crusher remote control apparatus according to claim 1, characterized in that described device
Sensor information acquisition unit includes pressure sensor, particle size sensor, shock sensor, position sensor, hydrostatic sensor,
And programmable remote management controller is transmitted to by GPS transmitter and network interface card.
3. a kind of Single-Cylinder Hydraulic Cone Crusher remote control apparatus according to claim 2, characterized in that the pressure
Sensor be it is several, the top shell component of gyratory crusher, rotor part, rear cover portion are set by pressure patch sensor
In part, bottom shell component and adjustment component at least one position.
4. a kind of Single-Cylinder Hydraulic Cone Crusher remote control apparatus according to claim 2, characterized in that the granularity
Sensor be it is several, at least one position in the top shell component and bottom shell component of the gyratory crusher is arranged in by screw
It sets.
5. a kind of Single-Cylinder Hydraulic Cone Crusher remote control apparatus according to claim 2, characterized in that the vibration
Sensor be it is several, the top shell component of the gyratory crusher, rotor part, back cover part, lower casing are set by screw
In body component and adjustment component at least one position.
6. a kind of Single-Cylinder Hydraulic Cone Crusher remote control apparatus according to claim 1, characterized in that the position
Sensor be it is several, the top shell component of the gyratory crusher, rotor part, back cover part, lower casing are set by screw
In body component and adjustment component at least one position.
7. a kind of Single-Cylinder Hydraulic Cone Crusher remote control apparatus according to claim 1, characterized in that the material
Sensor be it is several, the top shell component of the gyratory crusher is set by screw, in rotor part and bottom shell component
On at least one position.
8. a kind of Single-Cylinder Hydraulic Cone Crusher remote control apparatus according to claim 1, characterized in that the safety
Property guardrail sensor be it is several, the 0-1m apart from the gyratory crusher is arranged in by screw.
9. a kind of Single-Cylinder Hydraulic Cone Crusher remote control apparatus according to claim 1, characterized in that described image
Acquisition unit be it is several, be arranged on the pipeline and at least one position of discharge port of the gyratory crusher by screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821615597.0U CN209093598U (en) | 2018-09-30 | 2018-09-30 | A kind of Single-Cylinder Hydraulic Cone Crusher remote control apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821615597.0U CN209093598U (en) | 2018-09-30 | 2018-09-30 | A kind of Single-Cylinder Hydraulic Cone Crusher remote control apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209093598U true CN209093598U (en) | 2019-07-12 |
Family
ID=67154375
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821615597.0U Expired - Fee Related CN209093598U (en) | 2018-09-30 | 2018-09-30 | A kind of Single-Cylinder Hydraulic Cone Crusher remote control apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209093598U (en) |
-
2018
- 2018-09-30 CN CN201821615597.0U patent/CN209093598U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190712 Termination date: 20210930 |
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| CF01 | Termination of patent right due to non-payment of annual fee |