CN209086756U - The intelligent automatic regulated device of beam sections short-line prefabrication template movement trolley - Google Patents
The intelligent automatic regulated device of beam sections short-line prefabrication template movement trolley Download PDFInfo
- Publication number
- CN209086756U CN209086756U CN201822258099.1U CN201822258099U CN209086756U CN 209086756 U CN209086756 U CN 209086756U CN 201822258099 U CN201822258099 U CN 201822258099U CN 209086756 U CN209086756 U CN 209086756U
- Authority
- CN
- China
- Prior art keywords
- module
- control
- bed die
- intelligent automatic
- trolley
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 230000001105 regulatory effect Effects 0.000 title claims abstract description 19
- 238000009417 prefabrication Methods 0.000 title claims abstract description 18
- 238000013523 data management Methods 0.000 claims abstract description 37
- 238000006073 displacement reaction Methods 0.000 claims abstract description 33
- 238000004891 communication Methods 0.000 claims abstract description 12
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 238000012544 monitoring process Methods 0.000 claims description 10
- 230000008054 signal transmission Effects 0.000 claims description 7
- 230000001276 controlling effect Effects 0.000 claims description 5
- 238000012546 transfer Methods 0.000 claims description 4
- 238000004364 calculation method Methods 0.000 claims description 3
- 238000013461 design Methods 0.000 claims description 3
- 230000003993 interaction Effects 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 241000208340 Araliaceae Species 0.000 claims 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 claims 1
- 235000003140 Panax quinquefolius Nutrition 0.000 claims 1
- 235000008434 ginseng Nutrition 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 2
- 238000009415 formwork Methods 0.000 abstract 1
- 238000004458 analytical method Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 3
- 238000013499 data model Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
Abstract
A kind of intelligent automatic regulated device of beam sections short-line prefabrication template movement trolley, including bed die, moving trolley and the control assembly being arranged on moving trolley/bed die；Control assembly include for adjust bed die displacement hydraulic controller and the moving parameter for acquiring hydraulic controller data acquisition module, and for transmit data collecting module collected to data information signal communication module；The hydraulic controller includes the hydraulic jack that both ends are separately positioned in moving trolley and bed die；Control module is provided in moving trolley；The control module is connected with data management terminal software by wireless transmission.The intelligent automatic regulated device of the moving trolley of the utility model realize to the pre- formwork supporting plate of bridge subsection when monitor in fact, improve the installation accuracy and efficiency of segment girder precast template bed die.
Description
Technical field
The utility model relates to a kind of automatic control systems in precast bridge segment field, more particularly to a kind of beam sections
The intelligent automatic regulated device of short-line prefabrication template movement trolley.
Background technique
Beam body is divided into several segments along bridge axes direction by short-line prefabrication assembly bridge, each segment is prefabricated
According to certain alignment control technology match prefabricated in factory, after completing reasonably to deposit the beam phase, is carried out using Bridge Erector
It is whole across assembly or free cantilever erection.Since short-line prefabrication assembly bridge has batch production, standardization and the high spy of assembling
Point, has been widely used at home.
The adjusting of segment girder precast template bed die, the prior art are mainly manually manually adjusted using hydraulic device,
The requirement that limitation and template due to the precast beam production technology time adjust control precision cannot in the way of manual adjustment
Faster, accurately bed die is adjusted in place, has the shortcomings that low precision, low efficiency, and adjusted result and depend on operator
The factors such as the sense datum and operating accuracy of member, cause accuracy not high, cost of labor and time cost are higher, and are adjusting
During be easy by the external world influence and generate variation, these just can enough timely be found and control, give beam sections
Alignment control and assembly bring error, cause installation after stage beam security risk.
Utility model content
Manual operation hydraulic device beam sections are used purpose of the utility model is to solve existing in background technique
Prefab-form bed die, the caused problem slow, Adjustment precision is low, construction efficiency is low of regulating the speed, it is short to propose a kind of beam sections
The intelligent automatic regulated device of collimation method prefab-form moving trolley, the system are connected by data management terminal software and control module
Signal is connect and transmits, the signal for moving a certain distance or fixing using control module transmission control assembly, to realize to movement
The monitoring of trolley, and high degree of automation are realized to the real time monitoring of bridge subsection prefab-form, improve the essence of segment girder precast
Degree and efficiency.
The technical solution of the utility model is: the intelligent automatic regulated prison of bridge subsection short-line prefabrication template movement trolley
System and device is controlled, including bed die, moving trolley and the control assembly being arranged on moving trolley/bed die；
The control assembly includes the hydraulic controller for adjusting bed die displacement and the shifting for acquiring hydraulic controller
The data acquisition module of dynamic parameter, and for transmit data collecting module collected to data information signal communication module；
The hydraulic controller includes the hydraulic jack that both ends are separately positioned in moving trolley and bed die；
It is provided with control module in the moving trolley, for receiving the signal of signal communication module transfer；The control
Module is connected with data management terminal software by wireless transmission, and the data management terminal software sends control instruction to control
Module, the control module are used to command information being sent to control assembly to control the hydraulic controller.
The utility model has the advantages that the intelligent automatic regulated monitoring system data collecting module collected of the moving trolley of the utility model is to liquid
Displacement data is transferred to control module by the displacement data of pressure controller, signal communication module, and control module passes through wireless transmission
Displacement data is transmitted to data management terminal software, is determined on data management terminal software by the comparison of data information
The position of bed die, then data management terminal software issues lock instruction, is transferred to hydraulic controller using control module to lock
Determine hydraulic jack.
Preferably, the control module includes based on the moving parameter that operation and processing data acquisition module receive
It calculates module and the signal transmission module for being wirelessly transferred with data management terminal software, the computing module is adopted with signal respectively
Collection module is connected with signal transmission module, and computing module is transmitted by moving parameter and design parameter comparing calculation, and by signal
Module transfer is to data management terminal software.Computing module can carry out preliminary calculating analysis or modeling to displacement data,
It convenient for its analysis and should be calculated when being transferred to data management terminal software, improve the operation speed of data management terminal control software
Degree, improves the efficiency of analysis.
Preferably, the displacement sensor for monitoring hydraulic jack moving parameter is provided in the hydraulic jack,
Institute's displacement sensors are connect with data acquisition module electric signal, the data acquisition module successively with signal communication module, control
Molding block and data management terminal software send locking hydraulic jack displacement when bed die is adjusted to predetermined position to realize
Signal instruction.Displacement sensor is convenient for measuring the displacement data of hydraulic jack.
Preferably, the control assembly be 8, each control assembly include hydraulic jack and with its phase
The displacement sensor matched, eight hydraulic jacks are separately positioned on the quadrangle at the top of moving trolley and the side of four direction
On.For the displacement from bottom control precast bridge segment, control in real time and monitoring are realized.
Preferably, control assembly on the top of bolt moving trolley or bed die by removably connecting.
Preferably, the Mobile trolley control system further includes alarm module, the alarm module include respectively with control
Module connected buzzer and alarm lamp.
Preferably, the data management terminal software includes: input module, before pouring bridge subsection, by inputting mould
Block inputs the theoretical position coordinate value of bridge subsection.
Preferably, data management terminal software be a controlling terminal, the controlling terminal can in precast segment field
Any one position control component carries out the interaction of information, and can be sent out by control module to hydraulic controller and moving trolley
Send instruction.
The beneficial effects of the utility model are:
The utility model introduces a kind of control system of intelligent moving trolley in the prefabrication phase of bridge subsection, this is
System connect with control module and transmits signal by data management terminal software, utilizes control module transmission control assembly mobile one
Set a distance or the signal of fixation, to realize the control to moving trolley, high degree of automation is realized to bridge subsection prefabricated molds
The real time monitoring of plate improves the precision and efficiency of segment girder precast.
Detailed description of the invention
Fig. 1 is automatic control system operation schematic diagram in the utility model embodiment；
Fig. 2 is the bridge subsection structural schematic diagram of the control system of the utility model.
In figure, 1, moving trolley, 2, bed die, 3, displacement sensor, 4, control cabinet.
Specific embodiment
With reference to the accompanying drawing and specific embodiment is described in further detail the utility model.
The utility model embodiment provides a kind of intelligent automatic regulated dress of beam sections short-line prefabrication template movement trolley
It sets, the casting concrete first in template, forms prefabricated subsection, prefabricated subsection is set in moving trolley.
In the present embodiment, as shown in Figure 1, control assembly is arranged in moving trolley 1；Control assembly includes for adjusting bottom
The data acquisition module of hydraulic controller and the moving parameter for acquiring hydraulic controller that mould 2 is displaced, and for transmitting
The signal communication module for the data information that data collecting module collected arrives；Hydraulic controller includes being arranged in moving trolley 1
Hydraulic jack；Hydraulic jack is 8, is separately positioned on four Jiao Chu and four sides of moving trolley 1, hydraulic jack
It is removably connected by bolt on the top of moving trolley, for the displacement from bottom control precast bridge segment, is realized real
When control and monitoring be fitted in each hydraulic jack for monitoring hydraulic jack moving parameter as shown in fig. 1
Displacement sensor 3, be provided with control module in moving trolley, control module is mounted in control cabinet 4, logical for receiving signal
Interrogate the signal of module transfer；Control module is connected with data management terminal software, data management terminal software by wireless transmission
It can be to be mounted on mobile phone or software terminal on removable computer, can remotely control control module, when concrete application, data
Management terminal software send control instruction arrive control module, the control module for by command information be sent to control assembly with
Control the hydraulic controller.Data management terminal software is a controlling terminal, which can be with precast segment field
In any one position control component carry out information interaction, and can by control module to hydraulic controller and movement it is small
Vehicle sends instruction.
Wherein, displacement sensor is connect with data acquisition module electric signal, data acquisition module successively with signal communication mould
Block, control module and data management terminal software send locking hydraulic jack when bed die 2 is adjusted to predetermined position to realize
The signal instruction of displacement.
When specific operation, eight displacement sensors are installed in eight hydraulic jacks respectively, moving trolley is moved to phase
After answering position, the displacement data of displacement sensor detection hydraulic jack is sent to control module by signal communication module,
Model is established in progress preliminary analysis after control module receives the displacement data, is then forwarded to data management terminal software,
Data management terminal software compares the displacement data model received with scheduled displacement data, however, it is determined that bed die 2
It sets and meets the requirements, then the instruction that data management terminal software sends locking hydraulic controller locks hydraulic control to control module
Device；If it is more than scheduled pole that data management terminal software, which passes through discovery displacement data after the data model received is compared,
Limit value, then data management terminal software sends warning information to staff, and the long-range monitoring of staff may be implemented.
The embodiment 2 of the Mobile trolley control system of the utility model: embodiment 2 is further on the basis of embodiment 1
It defines, control module further includes the computing module of the moving parameter received for operation with processing data acquisition module and is used for
With the signal transmission module of data management terminal software wireless transmission, computing module is transmitted with signal acquisition module and signal respectively
Module connection, computing module are transmitted to data pipe by moving parameter and design parameter comparing calculation, and by signal transmission module
Manage terminal software.Computing module can carry out preliminary calculating analysis or modeling to displacement data, be transferred to data management end
Hold software when convenient for its analysis and should calculate, improve data management terminal control software the speed of service, improve the effect of analysis
Rate.
The embodiment 3 of the Mobile trolley control system of the utility model, embodiment 3 are further on the basis of embodiment 1
It defines, control assembly is 6, is separately positioned on the bottom surface of precast bridge segment.For controlling the displacement of precast bridge segment.
The embodiment 4 of the Mobile trolley control system of the utility model, embodiment 4 are further on the basis of embodiment 1
It defines, Mobile trolley control system further includes alarm module, and alarm module includes being connected to the control module buzzer respectively
It is connected with alarm lamp alarm module with control module, for when displacement data is more than limit value, buzzer to be given a warning
Sound, alarm lamp issue alarm light, cause neighbouring staff note that for timely operation data management terminal
The adjustment that software is displaced.
The embodiment 5 of the Mobile trolley control system of the utility model, embodiment 5 are further on the basis of embodiment 1
It defines, data management terminal software includes: input module, before pouring bridge subsection, by input module by bridge subsection
Theoretical position coordinate value input.
Finally it should be noted that: above embodiments are only to illustrate the technical solution of the utility model rather than limit it
System, although the utility model is described in detail referring to above-described embodiment, person of an ordinary skill in the technical field
It should be appreciated that specific implementation of the utility model can still be modified or equivalent replacement, and without departing from this reality
With any modification of novel spirit and scope or equivalent replacement, the scope of the claims that should all cover in the utility model is worked as
In.
Claims (9)
1. the intelligent automatic regulated device of beam sections short-line prefabrication template movement trolley, it is characterised in that: including bed die, movement
Trolley and the control assembly being arranged on moving trolley/bed die；
The control assembly includes the hydraulic controller for adjusting bed die displacement and the mobile ginseng for acquiring hydraulic controller
Several data acquisition modules, and for transmit data collecting module collected to data information signal communication module；It is described
Hydraulic controller includes the hydraulic jack that both ends are separately positioned in moving trolley and bed die；
It is provided with control module in the moving trolley, for receiving the signal of signal communication module transfer；The control module
It is connected with data management terminal software by wireless transmission, the data management terminal software sends control instruction to control mould
Block, the control module are used to command information being sent to control assembly to control the hydraulic controller.
2. the intelligent automatic regulated device of beam sections short-line prefabrication template movement trolley according to claim 1, special
Sign is: the control module include the computing module of moving parameter received for operation and processing data acquisition module and
Signal transmission module for being wirelessly transferred with data management terminal software, the computing module respectively with signal acquisition module and
Signal transmission module connection, computing module are transmitted by moving parameter and design parameter comparing calculation, and by signal transmission module
To data management terminal software.
3. the intelligent automatic regulated device of beam sections short-line prefabrication template movement trolley according to claim 1 or 2,
It is characterized in that；The displacement sensor for monitoring hydraulic jack moving parameter, institute's rheme are provided in the hydraulic jack
Displacement sensor is connect with data acquisition module electric signal, and the data acquisition module is connect with signal communication module, the signal
Communication module is connect with control module and data management terminal software respectively, to realize the transmission when bed die is adjusted to predetermined position
Lock the signal instruction of hydraulic jack displacement.
4. the intelligent automatic regulated device of beam sections short-line prefabrication template movement trolley according to claim 1, special
Sign is: the control assembly is 8, is separately positioned in prefab-form moving trolley.
5. the intelligent automatic regulated device of beam sections short-line prefabrication template movement trolley according to claim 1, special
Sign is: the control assembly is 8, and each control assembly includes hydraulic jack and matched displacement
Sensor, eight hydraulic jacks be separately positioned on the quadrangle at the top of moving trolley and four direction side on.
6. the intelligent automatic regulated device of beam sections short-line prefabrication template movement trolley according to claim 1, special
Sign is: control assembly on the top of bolt moving trolley or bed die by removably connecting.
7. the intelligent automatic regulated device of beam sections short-line prefabrication template movement trolley according to claim 1, special
Sign is: the Mobile trolley control system further includes alarm module, and the alarm module includes being connected respectively with control module
Buzzer and alarm lamp.
8. the intelligent automatic regulated device of beam sections short-line prefabrication template movement trolley according to claim 1, special
Sign is: the data management terminal software includes: input module, before pouring bridge subsection, by input module by bridge
The theoretical position coordinate value of segment inputs.
9. the intelligent automatic regulated device of beam sections short-line prefabrication template movement trolley according to claim 1, special
Sign is: data management terminal software is a controlling terminal, which can be with any one in precast segment field
Position control component carries out the interaction of information, and can send instruction to hydraulic controller and moving trolley by control module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822258099.1U CN209086756U (en) | 2018-12-30 | 2018-12-30 | The intelligent automatic regulated device of beam sections short-line prefabrication template movement trolley |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822258099.1U CN209086756U (en) | 2018-12-30 | 2018-12-30 | The intelligent automatic regulated device of beam sections short-line prefabrication template movement trolley |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209086756U true CN209086756U (en) | 2019-07-09 |
Family
ID=67127774
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822258099.1U Expired - Fee Related CN209086756U (en) | 2018-12-30 | 2018-12-30 | The intelligent automatic regulated device of beam sections short-line prefabrication template movement trolley |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209086756U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113684765A (en) * | 2021-08-31 | 2021-11-23 | 广东瀚阳轨道信息科技有限公司 | Segment beam alignment control system, segment beam alignment control method, computer device, and storage medium |
| CN113910444A (en) * | 2021-11-08 | 2022-01-11 | 湖南中铁五新钢模有限责任公司 | Segment beam short line method prefabricating method matched with trolley automatic adjustment |
-
2018
- 2018-12-30 CN CN201822258099.1U patent/CN209086756U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113684765A (en) * | 2021-08-31 | 2021-11-23 | 广东瀚阳轨道信息科技有限公司 | Segment beam alignment control system, segment beam alignment control method, computer device, and storage medium |
| CN113910444A (en) * | 2021-11-08 | 2022-01-11 | 湖南中铁五新钢模有限责任公司 | Segment beam short line method prefabricating method matched with trolley automatic adjustment |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108978473B (en) | A kind of construction method using short-line prefabrication bridge subsection | |
| CN109680615B (en) | Three-dimensional coordinate measuring construction method of short-line method section beam | |
| CN209086756U (en) | The intelligent automatic regulated device of beam sections short-line prefabrication template movement trolley | |
| CN107894254A (en) | A kind of alignment control intelligent management system and its method for Construction of continuous beam | |
| WO2023159810A1 (en) | Digital twinning-based construction monitoring method and system for concrete-filled steel tube arch bridges | |
| CN110766115A (en) | Bridge coagulation intelligent health preserving and temperature controlling system and method based on BIM model | |
| CN111272135A (en) | Automatic linear measurement and control method for continuous beam bridge prefabrication and assembly construction | |
| CN111251304A (en) | Robot control system and method | |
| CN113239429A (en) | Method for manufacturing precast assembled bridge of concrete segments | |
| WO2023045402A1 (en) | Intelligent measurement and control system for short-line matching prefabrication of segmental girder, and use method thereof | |
| CN101805071B (en) | Method for supervision and control of sewage treatment process | |
| CN101423963B (en) | Aluminum cell wireless automatic aluminum discharging control appliance | |
| CN201760959U (en) | Automatic temperature-control system for rail plate steam curing | |
| CN108762059A (en) | A kind of automatic control system applied to short-line prefabrication bridge subsection | |
| CN113910444B (en) | Segment beam stub method prefabricating method capable of automatically adjusting matching trolley | |
| CN208421548U (en) | A kind of automatic control system applied to short-line prefabrication bridge subsection | |
| CN108894114A (en) | A kind of pylon based on ultrasonic displacement sensor adjusts cable system automatically | |
| CN108385538A (en) | The method that the prefabricated head tower of cable-stayed bridge is installed on concrete king-post | |
| CN110132344A (en) | A kind of communication monitoring system for transmission tower | |
| CN208537954U (en) | A kind of form bracing system safety monitoring system | |
| CN219080090U (en) | Hydraulic climbing formwork monitoring and posture adjusting device | |
| CN106227138A (en) | Fan blade mould tilting device synchronous control system and method | |
| CN208916638U (en) | A kind of trolley automatic positioning equipment of bridge-type container crane | |
| CN103542890A (en) | Wireless real-time measurement device for jacking distance and jacking force of jacks in bridge jacking process | |
| CN116342323A (en) | Intelligent building system and method for large-scale bridge anchorage underground diaphragm wall |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190709 |