CN209085802U - A kind of portable multi-channel temperature testing device control system - Google Patents
A kind of portable multi-channel temperature testing device control system Download PDFInfo
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- CN209085802U CN209085802U CN201822053104.5U CN201822053104U CN209085802U CN 209085802 U CN209085802 U CN 209085802U CN 201822053104 U CN201822053104 U CN 201822053104U CN 209085802 U CN209085802 U CN 209085802U
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Abstract
The utility model provides a kind of portable multi-channel temperature testing device control system, mainly includes path setting and control module, the acquisition of Multi-channel hot resistance heat electric potential signal or output module, multichannel thermocouple thermoelectrical potential signal acquisition or output module and hot thermocouple electric potential signal generator module.Using the multichannel temperature test device of above-mentioned control system, multichannel temperature testing efficiency can be improved, to provide a kind of portable multi-channel temperature testing device control system, so that temperature testing device meets the requirement that small in size, low in energy consumption, structure is simple, service efficiency is high, improves thermometric instrument detection efficiency and save related thermal field test equipment acquisition expenses.
Description
Technical field
The utility model relates to temperature measuring device field, specially a kind of thermal resistance/thermocouple thermometer control system is used
In the calibrating installation of thermal field uniformity test and the thermometric instrument error of indication in heating (or refrigeration) equipment, belong to control system skill
Art field.
Background technique
According to domestic air mail standard HB5425-2012 " aeronautical products heat-treatment furnace effective heating area measuring method " and external
Relevant regulations in AMS2750E " high temperature measurement " standard, the metering to technological temperature instrument are general using band simulation thermoelectrical potential letter
Number output " high precision instrument for testing ", in use, operator need every time connection monolithic technology thermometric instrument carry out thermoelectrical potential
Signal input, testing calibration after being powered, stablizing are time-consuming and laborious.Metrological personnel, which has wished to a kind of test device, to be connected simultaneously
Muti-piece is detected the thermoelectrical potential signal input part of thermometric instrument, is powered, carries out testing calibration simultaneously after pre- thermostabilization, improves instrument
Measurement efficiency.
According to the relevant regulations in the above standard, volume≤6.4m3The test of heating equipment thermal field uniformity, need to be by wanting
It asks and fixes 9 temperature sensors, when test: needing to read in 2 minutes and record this 9 temperature sensor datas one time, amounting to needs 16
Time or more.When now carrying out data acquisition using single channel temperature measuring device, need manually constantly to change each branch dut temperature test biography
It is 144 times or more total that sensor reads thermal field data.
As using thermal field uniformity in " data collection system " test heating (or refrigeration) equipment, then having the disadvantage that
Equipment is heavy, volume is big (averagely weighs 20kg, 0.5m3), it has not been convenient to it carries, and can only be in the work that can get AC220V AC power source
Make scene to use;At high cost, separate unit acquisition expenses is at 100,000 yuans or more.
Summary of the invention
For the above-mentioned prior art, the technical issues of the utility model is solved, is to provide a kind of portable multi-channel temperature
Test device control system, so that temperature testing device meets the requirement that small in size, low in energy consumption, structure is simple, service efficiency is high,
It improves thermometric instrument detection efficiency and saves related thermal field test equipment acquisition expenses.
In order to solve the above technical problems, the utility model mainly uses following technical scheme:
This temperature testing device control system specifically includes that path setting and control module, Multi-channel hot resistance thermoelectrical potential
Signal acquisition or output module, multichannel thermocouple thermoelectrical potential signal acquisition or output module and hot thermocouple electric potential signal occur
Device module.
" path setting and control module ".Shown in referring to Fig.1, module is by multiturn potentiometer RP1, time base circuit IC1, ten into
Counter IC processed2, hilted broadsword ten throw the components such as change-over switch S composition, when the module is for controller automatic circling measurment, each
The setting of number of channels is participated in when the setting and inspection of channel dwell time.Module each section connection relationship is as follows: DC6V direct current
Power supply is through switch K1It is reached at A point after protective tube FU, to resistance R1、IC1、IC2, diode VD1With Fig. 4 (hot thermocouple potential letter
Number generator) etc. circuits power supply;IC12nd, 6 feet pass through switch K2, multiturn potentiometer RP1, resistance R2、R1Connect A point, the other end
Meet capacitor C1Anode, capacitor C1Another termination power cathode.IC11st foot and capacitor C2One end is connected with power cathode together.When
Switch K2When closure, DC6V DC power supply passes through resistance R1、R2With potentiometer RP1、K2To capacitor C1Charging, IC16th foot current potential is not
It is disconnected to increase, when reaching 4V, IC13rd foot is jumped by high potential as low potential, signal input IC214th foot;Inspection is transferred to next
Channel.Adjust RP1Resistance value can adjust IC2Polling rate.Disconnect switch K2When, C1Two terminal potentials cannot continue to increase IC13rd
Foot exports high potential always;IC2Inspection stops, and pinpoints output high potential in the channel;Corresponding channel indicator light LEDx is always on.IC2
15th foot is connected with the knife position that hilted broadsword ten throws change-over switch S, and the 1st ~ 9 throwing point is respectively and IC2Q0~Q8Output end and corresponding channel
Light-emitting diode LED1~9Anode is connected, wherein the 10th throwing point S10And IC28th, 13 feet and resistance R3It is negative with power supply after the connection of one end
Extremely it is connected." acquisition of Multi-channel hot resistance heat electric potential signal or output module ".Referring to shown in Fig. 2, module is by DC5V direct current double-pole
Double-throw relay J1~J20、WZ1~WZ10For Pt100Thermoelectricity resistance type temperature sensor, rectifier diode VD1~VD10, NPN type triode
BG1~BG10、Multiturn potentiometer RP2And RP3Deng composition, module for thermoelectricity resistance type temperature sensor test thermal field uniformity when from
Thermoelectrical potential signal input action.Module is used for Pt100The detection of the thermometric instrument error of indication of thermoelectricity resistance type thermoelectrical potential signal input
When calibration, play thermoelectrical potential signal output action.Module each section connection relationship is as follows: A point DC6V DC power supply passes through diode
VD1With switch K3One end, capacitor C3Anode and relay J1With the diode VD for removing self-induced e.m.f2It is connected, switch K3The other end with
J2Connection.J1、J2The other end and VD2Anode, which is connected, is followed by triode BG1Collector, BG1Emitting stage is connected with ground, and base stage passes through electricity
Hinder R4And Q0It is connected, wherein relay J1、J2Both ends be connected respectively with AI-5600 type high accuracy number temperature measurer input terminal, J1、
J2Remaining both ends respectively and WZ1Two Same Name of Ends of thermal resistance temperature sensor are connected, relay J3、J4To J19、J20Line with
The J1And J2It is essentially identical.
" multichannel thermocouple thermoelectrical potential signal acquisition or output module " with " Multi-channel hot resistance heat electric potential signal acquisition or
The composition of output module ", principle are essentially identical.
" hot thermocouple electric potential signal generator module ".Referring to shown in Fig. 4, module is by resistance R15~R19, triode BG11、
BG12And RP4The composition such as bridge circuit is formed between C ', the both ends D '.The specific effect of the module is: DC power supply passes through R14Current limliting
Stable DC2.5V reference voltage, resistance R are obtained after TL431 pressure stabilizing in B point15~R19, triode BG11、BG12And RP4In C ', D '
Bridge circuit is formed between both ends, works as RP4When resistance value is adjusted to 0 Ω, signal generator D ' C ' heat outputting potential value≤- 3.5mV
(being equivalent to corresponding 90 international temperature scale potential value when temperature≤- 80 DEG C) increases RP4Resistance value C ' point current potential decline, D ' put current potential
It remains unchanged, with RP4Resistance value continues to increase, and D ' current potential is higher than C ' and puts current potential, and the thermoelectrical potential value exported between D ' C ' is with increasing
Greatly, work as RP4When resistance value is adjusted to 100 Ω, thermoelectrical potential value >=55mV of D ' C ' output, corresponding 90 international temperature scale temperature value >=1300
℃;Increase RP5Resistance value, BG can be reduced12Base current increases since the current value is microampere magnitude, subtracts RP5Resistance value when only
U can be broughtD’The minor change of current potential, so be trimmer potentiometer, fine tuning when plaing a part of to simulate the output of thermoelectrical potential temperature.Module
Each section connection relationship is as follows: triode BG11Base stage (i.e. B point) and resistance R14One end and voltage-stabiliser tube TL431 the 1st, 3 feet and more
Enclose potentiometer RP5It is connected, BG11Collector passes through multiturn potentiometer RP4Resistance R15And R14The other end and resistance R16After one end is connected
Meet A point, resistance R17And BG11、BG12Collector is connected.
Above-mentioned control system, using DC6V DC-voltage supply, average power consumption electric current 100mA, using 1500 mAh of capacity
Nickel separation cell power supply can be continuous work 15 hours or more;Without inputting AC220V AC power source, it has been isolated in utility grid
All kinds of interference signals, improve measurement accuracy;It effectively reduces that equipment volume is small and weight, meets finished-product volume≤0.08 m3、
Weight≤0.7kg.
Using the multichannel temperature test device of above-mentioned control system, efficiency when following test: use >=2 can be improved
When branch thermocouple type temperature sensor tests thermal field uniformity;It is uniform using >=2 thermoelectricity resistance type temperature sensor test thermal fields
When property;Using >=2 pieces of Graduation Numbers are as follows: the inspection of the thermometric instrument error of indication of K, E, N, J, T thermocouple type thermoelectrical potential signal input
When surveying calibration;Using >=2 pieces of Pt100 thermoelectricity resistance type thermoelectrical potential signals input the thermometric instrument error of indication testing calibration when.
Detailed description of the invention
Fig. 1 is path setting and control module schematic diagram.
Fig. 2 is the acquisition of Multi-channel hot resistance heat electric potential signal or output module schematic diagram.
Fig. 3 is multichannel thermocouple thermoelectrical potential signal acquisition or output module schematic diagram.
Fig. 4 is hot thermocouple electric potential signal generator module schematic diagram.
Specific embodiment
Below with reference to Fig. 1 ~ Fig. 4, the technical solution of the utility model embodiment is clearly and completely described, it is clear that
Described embodiment is only the utility model a certain kind specific embodiment, instead of all the embodiments.
When for heating equipment thermal field uniformity measurement:
To use in 9 thermoelectricity resistance type temperature sensor measurement heating equipments for thermal field uniformity, when thermal field is tested
The even wiring of good AI-5600 hand held high precision temperature temperature measurer.Closure switch K1、K2、K3, ten throw switch S of hilted broadsword thrown in S9
Position, by WZ1The two of thermal resistance temperature sensor are of the same name to be terminated at relay J1Double-throw position connecting part;Another two Same Name of Ends connection
In relay J2Double-pole position connecting part (as shown in Figure 2).Similarly complete WZ2To WZ9The wiring of thermal resistance temperature sensor.This
When LED1~9Channel indicator light is successively lighted, corresponding WZ1~9Temperature sensor output temperature value is successively high in AI-5600 hand-held
It is shown on precision thermometer.Adjust RP1Each interchannel polling rate is selected (when polling rate is fast, to increase RP1Resistance value, that is, it is adjustable
Slowly) when certain channel temperature value of display need to be pinpointed, switch K is disconnected2Inspection stops.Then always show the channel temperature value until
It is closed K again2Inspection continues.When such as only using 5 temperature sensor tests, ten throw switch S of hilted broadsword is placed in S5Position.
When using thermocouple type temperature sensor test thermal field uniformity, line is as shown in figure 3, by each test thermocouple
One-to-one correspondence connects in relay J1、J3 ~ JXDouble-throw position connecting part, while AI-5600 high accuracy number temperature measurer is set as thermoelectricity
Even signal input, it is identical when other operations are with Thermistor Temperature Measurement.
For " the digital temperature indicating regulator table " error of indication detection, calibration when:
It is that (0 ~ 1000) DEG C thermocouple type temperature thermoelectrical potential inputs digital displaying temperature to detect 6 temperature ranges simultaneously
For the indicating regulator table error of indication, first the line of 6 pieces of tested thermometric instrument thermoelectrical potential signal input parts is connect in order
Relay J1、J3、J5、J7、J9、J11Double-throw end line when anode to D wire tag, cathode to C wire tag.It will be in Fig. 3 and Fig. 4
C point to C ' point, D point to D ' point be correspondingly connected with, close a switch K1、K2Disconnect K3Rotate potentiometer RP1Change channel polling rate
To satisfaction.According to the related request in JJG617-1996 " digital temperature indicating regulator " national metrological verification regulations: tested
Temperature indicating instrument is powered after preheating 30min, rotates clockwise potentiometer RP490 international temperature scale thermoelectrical potential values are exported gradually to rise
Height, when displays temperature value is close to 200 DEG C on AI-5600 high accuracy number temperature measurer;Fine tuning knob RP is adjusted clockwise5Make to survey
Temperature value on Wen Yi is slowly raised to 200.0 DEG C, records the reading value A of 6 pieces of tested thermometric instruments at this time1、A2、A3、A4、A5、
A6A is used respectively1~A6Subtracting 200.0 is error of the 6 deblocking temperature instrument in 200 DEG C of points.It similarly completes: 400 DEG C of trace, 600
℃,800℃,1000℃;The detection of 800 DEG C of return, 600 DEG C, 400 DEG C, 200 DEG C, 0 DEG C point errors of indication.Foundation testing result,
The corresponding Sc error correction button adjusted built in tested instrument carries out error of indication calibration, and the indicating value that each piece of instrument can be improved is accurate
Property.
When for the detection of the technical process measurement recording apparatus error of indication:
" technical process measurement recorder is inputted with 2 temperature range (- 50 ~ 200) DEG C thermoelectricity resistance type thermoelectrical potential signals of detection
At 0 DEG C of table " for the error of indication, by WXD3Type multi-turn adjustable potentiometer RP2、RP3Etc. being incorporated to high accuracy number temperature measurer thermoelectrical potential
Signal input part connects the signal input part of tested technical process measurement instrument in J1、J2Place, close a switch K1~K3Work as LED1Refer to
When showing that lamp is lighted, switch K is disconnected2It is powered after stablizing 30min, rotates coarse adjustment potentiometer RP2Connect tested thermometric instrument instruction pointer
At nearly 0 DEG C, fine tuning potentiometer RP is rotated3Make to indicate that pointer refers on 0.0 DEG C of point, writes down the number note on digit thermometer at this time
For B1;Use 0.0-B1Difference be the point the error of indication.It so completes: 50 DEG C, 100 DEG C, 150 DEG C, 200 DEG C of trace;Instead
The detection of 150 DEG C of journey, 100 DEG C, 50 DEG C, 0 DEG C, -50 DEG C point errors of indication takes in each test point maximum error amount as the block
The error of instrument.The similarly detection of the error of indication of achievable second deblocking temperature instrument.
Claims (5)
1. a kind of portable multi-channel temperature testing device control system, it is characterized in that: the control system is by path setting and control
Molding block, the acquisition of Multi-channel hot resistance heat electric potential signal or output module, multichannel thermocouple thermoelectrical potential signal acquisition or output
Module and hot thermocouple electric potential signal generator module composition.
2. control system as described in claim 1, it is characterized in that: the path setting and control module are by multiturn potentiometer
RP1, time base circuit IC1, decade counter IC2, hilted broadsword ten throw the components such as change-over switch S composition, the connection of each component is closed
It is as follows:
DC6V DC power supply is through switch K1It is reached at A point after protective tube FU, to resistance R1、IC1、IC2, diode VD1And thermocouple
The power supply of the circuits such as thermoelectrical potential signal generator;IC12nd, 6 feet pass through switch K2, multiturn potentiometer RP1, resistance R2、R1A point is connected,
IC12nd, another termination capacitor C of 6 feet1Anode, capacitor C1Another termination power cathode;IC11st foot and capacitor C2One end together and
Power cathode is connected;As switch K2When closure, DC6V DC power supply passes through resistance R1、R2With potentiometer RP1、K2To capacitor C1It fills
Electricity, IC16th foot current potential constantly increases, when reaching 4V, IC13rd foot is jumped by high potential as low potential, signal input IC2The
14 feet;Inspection is transferred to next channel;Adjust RP1Resistance value can adjust IC2Polling rate;Disconnect switch K2When, C1Two terminal potentials
It cannot continue to increase;IC13rd foot exports high potential always;IC2Inspection stops, and pinpoints output high potential in the channel;It is corresponding logical
Road indicator light LEDx is always on;IC215th foot is connected with the knife position that hilted broadsword ten throws change-over switch S, and the 1st ~ 9 throwing point is respectively and IC2Q0
~Q8Output end and corresponding channel Light-emitting diode LED1~9Anode is connected, wherein the 10th throwing point S10And IC28th, 13 feet and resistance R3
It is connected after the connection of one end with power cathode.
3. control system as described in claim 1, it is characterized in that: the Multi-channel hot resistance heat electric potential signal acquisition or defeated
Module is by DC5V direct current dpdt relay J out1~J20、WZ1~WZ10For Pt100Thermoelectricity resistance type temperature sensor, two poles of rectification
Pipe VD1~VD10, NPN type triode BG1~BG10、Multiturn potentiometer RP2And RP3Deng composition, the connection relationship of each component is as follows:
A point DC6V DC power supply passes through diode VD1With switch K3One end, capacitor C3Anode and relay J1With remove self-induced e.m.f
Diode VD2It is connected, switch K3The other end and J2Connection;J2The other end and VD2Anode, J1The other end, which is connected, is followed by triode BG1
Collector, BG1Emitting stage is connected with ground, and base stage passes through resistance R4And Q0It is connected, wherein relay J1、J2Both ends respectively and AI-
5600 type high accuracy number temperature measurer input terminals are connected, J1、J2Remaining both ends respectively and WZ1The two of thermal resistance temperature sensor
Same Name of Ends is connected, relay J3、J4To J19、J20Line and the J1And J2It is essentially identical.
4. control system as described in claim 1, it is characterized in that: the multichannel thermocouple thermoelectrical potential signal acquisition or defeated
Module component composition and connection relationship and the acquisition of Multi-channel hot resistance heat electric potential signal or output module are similar out.
5. control system as described in claim 1, it is characterized in that: the hot thermocouple electric potential signal generator module is by electricity
Hinder R15~R19, triode BG11、BG12And RP4The composition such as bridge circuit is formed between C ', the both ends D ', each component connection relationship is such as
Under:
Triode BG11Base stage (B point) and resistance R14One end and voltage-stabiliser tube TL431 the 1st, 3 feet and multiturn potentiometer RP5It is connected, BG11
Collector passes through multiturn potentiometer RP4Resistance R15And R14The other end and resistance R16One end, which is connected, is followed by A point, resistance R17And BG11、
BG12Collector is connected.
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CN201822053104.5U CN209085802U (en) | 2018-12-07 | 2018-12-07 | A kind of portable multi-channel temperature testing device control system |
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CN201822053104.5U CN209085802U (en) | 2018-12-07 | 2018-12-07 | A kind of portable multi-channel temperature testing device control system |
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