CN209085376U - A low-pressure heat exchanger for two-stage dry pulverized coal gasifier - Google Patents
A low-pressure heat exchanger for two-stage dry pulverized coal gasifier Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及换热器技术领域,具体讲是一种用于二段干煤粉气化炉低压换热器。The utility model relates to the technical field of heat exchangers, in particular to a low-pressure heat exchanger for a two-stage dry pulverized coal gasifier.
背景技术Background technique
换热器是将热流体的部分热量传递给冷流体的设备,又称热交换器,换热器在化工、石油、动力、食品及其它许多工业生产中占有重要地位,其在化工生产中换热器可作为加热器、冷却器、冷凝器、蒸发器和再沸器等,应用广泛。在煤化工领域,进行煤炭气化的需要煤粉气化炉进行操作,换热器是气化炉必不可少的部分。A heat exchanger is a device that transfers part of the heat of a hot fluid to a cold fluid, also known as a heat exchanger. Heat exchangers play an important role in chemical, petroleum, power, food and many other industrial productions. Heaters can be widely used as heaters, coolers, condensers, evaporators and reboilers. In the field of coal chemical industry, coal gasification requires a pulverized coal gasifier to operate, and a heat exchanger is an essential part of the gasifier.
然而,经过分析发现,现有的用于二段干煤粉气化炉低压换热器存在以下不足;合成气中携带的Cl离子容易对换热管腐蚀,导致中下部管道泄漏严重,合成气向水汽侧泄漏。However, after analysis, it is found that the existing low-pressure heat exchangers used in the second-stage dry pulverized coal gasifier have the following deficiencies; Leaks to the water vapor side.
实用新型内容Utility model content
因此,为了解决上述不足,本实用新型在此提供一种用于二段干煤粉气化炉低压换热器,具有提高锅炉给水温度,改变锅炉给水进水方式,避免局部过冷形成氨盐结晶,解决了换热管堵塞和氨盐腐蚀换热管导致换热管泄漏问题的优点。Therefore, in order to solve the above deficiencies, the present utility model provides a low-pressure heat exchanger for a two-stage dry pulverized coal gasifier, which has the functions of increasing the temperature of the boiler feed water, changing the water inlet mode of the boiler feed water, and avoiding local subcooling to form ammonia salts. Crystallization solves the advantages of heat exchange tube blockage and ammonia salt corrosion heat exchange tube leakage problem.
本实用新型是这样实现的,构造一种用于二段干煤粉气化炉低压换热器,包括壳体和换热管路,壳体的顶部设有进水管,进水管嵌入设置于壳体内,并与壳体连通,进水管的底部连接有排管,排管的侧面安装有若干对称排列的喷头,进水管的邻侧设有蒸汽出口,蒸汽出口与壳体连通,换热管路排布于排管的底部,且换热管路的端部分别设有合成气入口和合成气出口,壳体的底部设有对称的支撑脚,支撑脚与壳体焊接固定。The utility model is realized by constructing a low-pressure heat exchanger for a two-stage dry pulverized coal gasifier, which includes a shell and a heat exchange pipeline. The top of the shell is provided with a water inlet pipe, and the water inlet pipe is embedded in the shell. The bottom of the water inlet pipe is connected with a row pipe, the side of the row pipe is equipped with a number of nozzles arranged symmetrically, the adjacent side of the water inlet pipe is provided with a steam outlet, the steam outlet is communicated with the casing, and the heat exchange pipeline It is arranged at the bottom of the exhaust pipe, and the ends of the heat exchange pipeline are respectively provided with a synthesis gas inlet and a synthesis gas outlet, and the bottom of the shell is provided with symmetrical support feet, which are welded and fixed with the shell.
进一步的,排管埋入壳体内液面以下。通过设置的排管和进水管,将锅炉给水从顶部进水,并将排管埋入换热器内液面以下,在排管上设喷头,使给水在上部被炉水掺混加热,因换热管路中心的水受热温度提高,密度变小而上升,进水被吸入换热区域下部继续加热,从而形成釜式沸腾设计,因进入换热管路的水已被加热到饱和温度,从而避免了局部换热管的温度过低,防止了管内积盐腐蚀。Further, the drain pipe is buried below the liquid level in the casing. The boiler feed water is fed from the top through the set exhaust pipes and water inlet pipes, and the exhaust pipes are buried below the liquid level in the heat exchanger. The heating temperature of the water in the center of the heat exchange pipeline increases, the density becomes smaller and rises, and the influent water is sucked into the lower part of the heat exchange area to continue heating, thus forming a kettle-type boiling design, because the water entering the heat exchange pipeline has been heated to the saturation temperature, Thereby, the temperature of the local heat exchange tube is prevented from being too low, and the corrosion of salt accumulation in the tube is prevented.
进一步的,换热管路的侧面开设有对称的温度计量口。通过设置的温度计量口方便使用专用标准温度实时监测换热管路温度情况。Further, symmetrical temperature measuring ports are provided on the side of the heat exchange pipeline. It is convenient to use the special standard temperature to monitor the temperature of the heat exchange pipeline in real time through the set temperature measurement port.
进一步的,换热管路的底部设有底部加热管。通过设置的加热管在该换热器启动初期可用中压蒸汽将给水加热至200摄氏度,减少预热时间,温度正常后可切断加热,有助于提高换热效率。Further, the bottom of the heat exchange pipeline is provided with a bottom heating pipe. The set heating tube can heat the feed water to 200 degrees Celsius with medium pressure steam in the initial stage of the heat exchanger, which reduces the preheating time. After the temperature is normal, the heating can be cut off, which helps to improve the heat exchange efficiency.
本实用新型通过改进在此提供一种用于二段干煤粉气化炉低压换热器,与现有用于二段干煤粉气化炉低压换热器相比,具有如下优点:具有提高锅炉给水温度,改变锅炉给水进水方式,避免局部过冷形成氨盐结晶,解决了换热管堵塞和氨盐腐蚀换热管导致换热管泄漏的问题的优点,具体体现为:The utility model provides a low-pressure heat exchanger for a two-stage dry pulverized coal gasifier by improving, which has the following advantages compared with the existing low-pressure heat exchanger for a two-stage dry pulverized coal gasifier: Boiler feed water temperature, changing the way the boiler feed water enters, avoiding local subcooling to form ammonia salt crystallization, and solving the problems of heat exchange tube blockage and ammonia salt corrosion of heat exchange tubes leading to heat exchange tube leakage, the advantages are embodied as follows:
优点1:排管埋入壳体内液面以下。通过设置的排管和进水管,将锅炉给水从顶部进水,并将排管埋入换热器内液面以下,在排管上设喷头,使给水在上部被炉水掺混加热,因换热管路中心的水受热温度提高,密度变小而上升,进水被吸入换热区域下部继续加热,从而形成釜式沸腾设计,因进入换热管路的水已被加热到饱和温度,从而避免了局部换热管的温度过低,防止了管内积盐腐蚀。Advantage 1: The drain pipe is buried below the liquid level in the shell. The boiler feed water is fed from the top through the set exhaust pipes and water inlet pipes, and the exhaust pipes are buried below the liquid level in the heat exchanger. The heating temperature of the water in the center of the heat exchange pipeline increases, the density becomes smaller and rises, and the influent water is sucked into the lower part of the heat exchange area to continue heating, thus forming a kettle-type boiling design, because the water entering the heat exchange pipeline has been heated to the saturation temperature, Thereby, the temperature of the local heat exchange tube is prevented from being too low, and the corrosion of salt accumulation in the tube is prevented.
优点2:换热管路的底部设有底部加热管。通过设置的加热管在该换热器启动初期可用中压蒸汽将给水加热至200摄氏度,减少预热时间,温度正常后可切断加热,有助于提高换热效率。Advantage 2: There is a bottom heating tube at the bottom of the heat exchange pipeline. The set heating tube can heat the feed water to 200 degrees Celsius with medium pressure steam in the initial stage of the heat exchanger, which reduces the preheating time. After the temperature is normal, the heating can be cut off, which helps to improve the heat exchange efficiency.
附图说明Description of drawings
图1是本实用新型一种用于二段干煤粉气化炉低压换热器结构示意图;1 is a schematic structural diagram of a low-pressure heat exchanger used in a second-stage dry pulverized coal gasifier according to the present invention;
图2是本实用新型一种用于二段干煤粉气化炉低压换热器的纵剖图。Figure 2 is a longitudinal cross-sectional view of a low-pressure heat exchanger used in a two-stage dry pulverized coal gasifier according to the present invention.
图中所示序号:壳体1、换热管路2、蒸汽出口3、进水管4、排管5、喷头6、温度计量口7、支撑脚8、底部加热管9、合成气入口10和合成气出口11。The serial numbers shown in the figure: shell 1, heat exchange pipe 2, steam outlet 3, water inlet pipe 4, exhaust pipe 5, nozzle 6, temperature measurement port 7, support foot 8, bottom heating pipe 9, synthesis gas inlet 10 and Syngas outlet 11.
具体实施方式Detailed ways
下面将结合附图1-图2对本实用新型进行详细说明,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围;此外,术语“第一”、“第二”、“第三”“上、下、左、右”等仅用于描述目的,而不能理解为指示或暗示相对重要性。同时,在本实用新型的描述中,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电性连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。The present invention will be described in detail below with reference to accompanying drawings 1 to 2, and the technical solutions in the embodiments of the present invention will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present invention, not All examples. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention; in addition, the terms "first", "second" ", "third", "up, down, left, right" etc. are for descriptive purposes only and should not be construed as indicating or implying relative importance. Meanwhile, in the description of the present invention, unless otherwise expressly specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection ; It can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
本实用新型通过改进在此提供一种用于二段干煤粉气化炉低压换热器,如图1-图2所示,可以按照如下方式予以实施;包括壳体1和换热管路2,壳体1的顶部设有进水管4,进水管4嵌入设置于壳体1内,并与壳体1连通,进水管4的底部连接有排管5,排管5的侧面安装有若干对称排列的喷头6,进水管4的邻侧设有蒸汽出口3,蒸汽出口3与壳体1连通,换热管路2排布于排管5的底部,且换热管路2的端部分别设有合成气入口10和合成气出口11,壳体1的底部设有对称的支撑脚8,支撑脚8与壳体1焊接固定。The utility model provides a low-pressure heat exchanger for a two-stage dry pulverized coal gasifier by improving, as shown in Figures 1-2, which can be implemented in the following manner; including a shell 1 and a heat exchange pipeline 2. The top of the casing 1 is provided with a water inlet pipe 4, which is embedded in the casing 1 and communicated with the casing 1. The bottom of the water inlet pipe 4 is connected with a drain pipe 5, and the side of the drain pipe 5 is installed with several Symmetrically arranged nozzles 6, the adjacent side of the water inlet pipe 4 is provided with a steam outlet 3, the steam outlet 3 is communicated with the shell 1, the heat exchange pipe 2 is arranged at the bottom of the row pipe 5, and the end of the heat exchange pipe 2 A synthesis gas inlet 10 and a synthesis gas outlet 11 are respectively provided. The bottom of the casing 1 is provided with symmetrical supporting feet 8 , and the supporting feet 8 are welded and fixed to the casing 1 .
排管5埋入壳体1内液面以下。通过设置的排管5和进水管4,将锅炉给水从顶部进水,并将排管5埋入换热器内液面以下,在排管5上设喷头6,使给水在上部被炉水掺混加热,因换热管路2中心的水受热温度提高,密度变小而上升,进水被吸入换热区域下部继续加热,从而形成釜式沸腾设计,因进入换热管路2的水已被加热到饱和温度,从而避免了局部换热管的温度过低,防止了管内积盐腐蚀。The drain pipe 5 is buried below the liquid level in the casing 1 . The boiler feed water is fed from the top through the set exhaust pipe 5 and the water inlet pipe 4, and the exhaust pipe 5 is buried below the liquid level in the heat exchanger. Mixing heating, because the heating temperature of the water in the center of the heat exchange pipeline 2 increases, the density becomes smaller and rises, and the influent water is sucked into the lower part of the heat exchange area to continue heating, thus forming a kettle-type boiling design, because the water entering the heat exchange pipeline 2 It has been heated to the saturation temperature, thereby avoiding the low temperature of the local heat exchange tube and preventing the corrosion of salt accumulation in the tube.
换热管路2的侧面开设有对称的温度计量口7。通过设置的温度计量口7方便使用专用标准温度实时监测换热管路2温度情况。A symmetrical temperature measuring port 7 is opened on the side of the heat exchange pipeline 2 . It is convenient to use the special standard temperature to monitor the temperature of the heat exchange pipeline 2 in real time through the set temperature measurement port 7 .
换热管路2的底部设有底部加热管9。通过设置的加热管9在该换热器启动初期可用中压蒸汽将给水加热至200摄氏度,减少预热时间,温度正常后可切断加热,有助于提高换热效率。The bottom of the heat exchange pipeline 2 is provided with a bottom heating pipe 9 . The heating pipe 9 can be used to heat the feed water to 200 degrees Celsius in the initial stage of the heat exchanger, which reduces the preheating time. After the temperature is normal, the heating can be cut off, which helps to improve the heat exchange efficiency.
该种用于二段干煤粉气化炉低压换热器的工作原理:该换热器布置在干法除尘系统和洗涤塔工序之间,换热管路2内走合成气,壳体1内走锅水,锅炉给水从顶部的进水管4进水,并将排管5埋入换热器内液面以下,在排管5上设喷头6,使给水在上部被炉水掺混加热,因换热管路2中心的水受热温度提高,密度变小而上升,进水被吸入换热区域下部继续加热,从而形成釜式沸腾设计,因进入换热管路2的水已被加热到饱和温度,从而避免了局部换热管的温度过低,防止了管内积盐腐蚀,锅炉给水经过合成气加热,在该换热器中上部产生蒸汽并从蒸汽出口3离开锅炉,回收了合成气的热量,产生的蒸汽送动力岛发电。The working principle of the low-pressure heat exchanger used in the second-stage dry pulverized coal gasifier: the heat exchanger is arranged between the dry dust removal system and the washing tower process. The boiler feed water is fed from the water inlet pipe 4 at the top, and the drain pipe 5 is buried below the liquid level in the heat exchanger. The nozzle 6 is set on the drain pipe 5, so that the feed water is mixed and heated by the boiler water in the upper part. , because the heating temperature of the water in the center of the heat exchange pipeline 2 increases, the density becomes smaller and rises, and the influent water is sucked into the lower part of the heat exchange area to continue heating, thus forming a kettle-type boiling design, because the water entering the heat exchange pipeline 2 has been heated. To the saturation temperature, the temperature of the local heat exchange tube is prevented from being too low, and the corrosion of salt accumulation in the tube is prevented. The boiler feed water is heated by the syngas, and steam is generated in the upper part of the heat exchanger and leaves the boiler from the steam outlet 3, and the synthetic gas is recovered. The heat generated by the gas is sent to the power island to generate electricity.
综上所述;本实用新型所述用于二段干煤粉气化炉低压换热器,与现有用于二段干煤粉气化炉低压换热器相比,具有提高锅炉给水温度,改变锅炉给水进水方式,避免局部过冷形成氨盐结晶,解决了换热管堵塞和氨盐腐蚀换热管导致换热管泄漏问题的优点。To sum up, compared with the existing low-pressure heat exchanger used in the second-stage dry pulverized coal gasifier, the utility model has the advantages of increasing the boiler feed water temperature, The boiler feed water inlet mode is changed to avoid local subcooling to form ammonia salt crystallization, which solves the advantages of heat exchange tube blockage and ammonia salt corrosion heat exchange tube leakage problem.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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CN109163580A (en) * | 2018-11-06 | 2019-01-08 | 华能(天津)煤气化发电有限公司 | One kind being used for two sections of dry coal dust gasification furnace low pressure heat exchangers |
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CN109163580A (en) * | 2018-11-06 | 2019-01-08 | 华能(天津)煤气化发电有限公司 | One kind being used for two sections of dry coal dust gasification furnace low pressure heat exchangers |
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