CN209081030U - A kind of high emulation brick line color steel sheet embossing cutting integrated equipment - Google Patents
A kind of high emulation brick line color steel sheet embossing cutting integrated equipment Download PDFInfo
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- CN209081030U CN209081030U CN201821723253.1U CN201821723253U CN209081030U CN 209081030 U CN209081030 U CN 209081030U CN 201821723253 U CN201821723253 U CN 201821723253U CN 209081030 U CN209081030 U CN 209081030U
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Abstract
The utility model discloses a kind of high emulation brick line color steel sheet embossing cutting integrated equipments, belong to construction material manufacture field, the high emulation brick line color steel sheet embossing cutting integrated equipment includes unwinding system, raging system, splitting system, unwinding system is used for folding and unfolding Metal Substrate coiled sheet, splitting system according to set requirements cuts metal substrate, and raging system can print on metallic substrates the decorative pattern of required printing；The utility model can be provided for two kinds of systems of different needs by a set of unreeling machine and unreel work, and the purchase cost and administrative staff's cost of production equipment have been saved.Raging system can customize various patterns using detachable according to needed for client.
Description
Technical field
The utility model belongs to construction material production field, more specifically to a kind of high emulation brick line color steel sheet pressure
Flower cutting integrated equipment.
Background technique
Steel plate is world today's star building and one kind that top decoration uses as a kind of completely new building decoration materials
High-grade Coil Coating Products, only a small number of developed countries are able to produce in the world.This material can be widely applied to decoration, gold
Belong to furred ceiling, curtain wall, European rolling screen door, garage door, security door, indoor steel timber door, color steel sash etc..
Height emulation brick line color steel sheet applies three using domestic advanced five and dries production technologies, substrate using zinc-plated, aluminum-zinc alloy,
Magnalium plate is plated, chemical polishing and film forming are carried out to substrate surface using trivalent chromium environmental protection passivating solution, are also added into passivating solution
The ingredient of silicon not only has anti-corrosive properties, more improves the coating performance of product.Coating uses phthalic resin coating and polyester resin
The combination of coating not only has preferable flexibility, adhesive force and mechanical strength, can also improve the plumpness of coating, increases face
Colour solid sense.
Height emulation brick line color steel sheet surface, which is embossed processing, can be improved the aesthetic measure of steel plate, different use and
The embossing of surface of steel plate required for client is different, needs to carry out steel plate in the production process of steel plate at cutting and embossing
Reason, traditional production line are all made of two different production lines and are handled when being embossed to steel plate and slitting treatment, wave
Take resource and labor intensive, increase production cost and production site, designs a kind of Plate Production that can take into account several effects
Line, be urgently it is necessary to.
Utility model content
Two steel plate production lines of the utility model can be mentioned using a unwinding equipment is led to for two different production lines
For unreeling work, two different high emulation brick line color steel sheet production lines are combined together, production field has effectively been saved
Ground and equipment cost.
To achieve the goals above, the utility model is achieved through the following technical solutions: the high emulation brick line
Color steel sheet embossing cutting integrated equipment includes being capable of providing unreel the unwinding system 1 of work, can divide metal substrate
The splitting system 2 cut, the raging system 3 of printing can be embossed to substrate surface, can store steel plate deposit material pit 5；
The splitting system 2 is located at the left side of unwinding system 1, and the raging system 3 is located at the right side of unwinding system 1
Side,
Unwinding system 1 can left-right rotation be as desired that raging system 3 and splitting system 2 provide and unreel work；
It is described deposit material pit 5 be located at unwinding system 1 between raging system 3, deposit what material pit 5 was excavated using ground
Form.
Preferably, the unwinding system 1 include unwinding motor 101, transmission device 102, unwinding motor controller 103,
Spool 104, expansion device 105；
The shaft of the unwinding motor 101 is connect by transmission device 102 with spool 104, is installed on spool 104 useful
In the expansion device 105 of locking reel；
The unwinding motor 101 uses alternating current generator, and 101 power supply of unwinding motor is revolved with that can control unwinding motor 101
The unwinding motor controller 103 for turning direction connects；Unwinding motor controller 103 connects shape by changing 101 power supply of unwinding motor
Formula and change motor direction of rotation.
Preferably, the raging system 3 includes driving wheel 301, driven wheel 302, guide wheel 303, embossing motor 304, support
Disk 305, geared system 306, locking device 307, fixed frame 308；
Stamp has printing template on the driven wheel 302 and driving wheel 301, and driven wheel 302 and driving wheel 301 are direct
Stamp module is mutually matched, and driven wheel 302 and the driving wheel 301 of different stamp modules can be had by replacement to be combined into
Obstructed printing quality；
The driving wheel 301 is installed under fixed frame 308, and driven wheel 302 is installed on the driving wheel 301 of fixed frame 308
On, embossing 304 shaft of motor is connect with driving wheel 301, and driving wheel 301 is connect by geared system 306 with driven wheel 302, from
302 top of driving wheel is mounted directly the locking dress that can adjust driven wheel 302 and the direct gap of driving wheel 301 with fixed frame 308
Set 307；
The pallet 305 is installed on the driven wheel 302 and 301 faying face of driving wheel of 3 feed end of raging system, guide wheel
303 are installed on the driven wheel 302 and 301 faying face of driving wheel of 3 discharge end of raging system.
Preferably, the splitting system 2 includes mounting rack 201, driven wheel I 202, driven wheel II 203, driven wheel III
204, driving wheel I 205, cutting motor 206, cutter 207, cutter pallet 208, material tray 209；
The driven wheel I 202 is installed below 201 feed inlet of mounting rack, and driven wheel II 203 is installed on close to feed inlet
The oblique upper of the driven wheel I 202 of side, driving wheel I 205 are located at the lower section of driven wheel III 204 and close installation together, actively
Take turns I 205 with cutting motor 206 connect, the exit side between driving wheel I 205 and driven wheel III 204 is installed on cutter pallet
208, cutter 207 is installed on rear side of cutter pallet 208, material tray 209 is installed on rear side of cutter 207.
Preferably, the high emulation brick line color steel sheet embossing cutting integrated equipment can further include steel plate diced system
4；The diced system 4 is installed on 3 side of raging system, and diced system 4 and splitting system 2 are mutually indepedent, does not interfere with each other work
Make.
Preferably, the diced system 4 includes cutter device 401, tightening device 402, winder 406；
The cutter device 401 includes cutting driven wheel 4011, cutting wheel 4012, cutting pallet 4013, and described cuts
It cuts driven wheel 4011 and is installed on steel plate feed inlet side, cutting wheel 4012 is connect by transmission shaft with cutting motor, cutting wheel
4012 lower sections are equipped with cutting pallet 4013, cut and are equipped with fixed net on pallet 4013, cutting is provided in cutting wheel 4012
Knife, cutter are installed in the mesh gap of fixed net, and fixed net prevents steel plate from moving left and right in cutting；
After the tightening device 402 is located at cutter device 401, tightening device 402 includes tightening roller I 403, tightening rolling
II 404, pressing plate 405 is taken turns, tightening roller I 403 is installed on 402 feed end of tightening device, and tightening roller II 404 is parallelly mounted to press
405 feed end of plate；
The winder 406 includes winding motor 407, and winding wheel 408 is equipped with reel, winding wheel on winding wheel 408
408 connect with winding motor 407, and when winding wheel 408 winds and rotates, tensioning steel plate is played between pressing plate 405 and winding wheel 408
Effect；
Preferably, the cutter in the cutting wheel 4012 can voluntarily change between cutter according to according to demand
Position.
Preferably, the transmission device 102 uses chain drive.
The utility model the utility model has the advantages that
Two steel plate production lines of the utility model can be mentioned using a unwinding equipment is led to for two different production lines
For unreeling work, two different high emulation brick line color steel sheet production lines are combined together, production field has effectively been saved
Ground and equipment cost.Height emulation brick line color steel sheet applies three using domestic advanced five and dries production technology, and substrate is using zinc-plated, plating
Aluminium zinc, plating magnalium plate carry out chemical polishing and film forming to substrate surface using trivalent chromium environmental protection passivating solution, also add in passivating solution
The ingredient of silicon is entered, not only there are anti-corrosive properties, more improve the coating performance of product.Coating uses phthalic resin coating and polyester
The combination of cold coating not only has preferable flexibility, adhesive force and mechanical strength, can also improve the plumpness of coating, increases
Add colour solid sense.
Detailed description of the invention
Fig. 1 is the utility model overall structure block diagram；
Fig. 2 is 45 degree of figures on rear side of the utility model unwinding system；
Fig. 3 is unwinding system front view；
Fig. 4 is the utility model raging system block diagram；
Fig. 5 is the utility model cutter device block diagram；
Fig. 6 is the utility model tightening device block diagram；
Fig. 7 is the utility model winder block diagram；
Fig. 8 is the utility model splitting system side view；
Fig. 9 is the utility model splitting system front view；
In figure, 1- unwinding system, 101- unwinding motor, 102- transmission device, 103- unwinding motor controller, 104- volumes
Axis, 105- expansion device, 2- splitting system, 201- mounting rack, 202- driven wheel I, 203- driven wheel II, 204- driven wheel III,
205- driving wheel I, 206- cut motor, 207- cutter, 208- cutter pallet, 209- material tray, 3- raging system, 301- master
Driving wheel, 302- driven wheel, 303- guide wheel, 304- are embossed motor, 305- pallet, 306- geared system, 307- locking device, 308-
Fixed frame, 4- diced system, 401- cutter device, 402- tightening device, 403- tightening roller I, 404- tighten roller II, 405-
Pressing plate, 406- winder, 407- winding motor, 408- winding wheel, 5- deposit material pit, 4011- cutting driven wheel, 4012- cutting
Wheel, 4013- cut pallet.
Specific embodiment
Below in conjunction with the utility model embodiment and attached drawing, the technical scheme in the embodiment of the utility model is carried out clear
Chu is fully described by, it is clear that described embodiment is only the utility model a part of the embodiment, rather than whole implementation
Example.Based on the embodiments of the present invention, those of ordinary skill in the art are obtained without making creative work
The every other embodiment obtained, fall within the protection scope of the utility model.
As shown in figs 1-9, the high emulation brick line color steel sheet embossing cutting integrated equipment includes being capable of providing to unreel
The unwinding system 1 of work, can to the splitting system 2 that metal substrate is cut, can to substrate surface be embossed printing pressure
Flower system 3, can store steel plate deposit material pit 5.The splitting system 2 is located at the left side of unwinding system 1, the embossing
System 3 is located at the right side of unwinding system 1, and unwinding system 1 can left-right rotation be as desired raging system 3 and splitting system 2
Offer unreels work；It is described deposit material pit 5 be located at unwinding system 1 between raging system 3, deposit material pit 5 using ground
The form of excavation.2 meters of 5 depth of material pit is deposited, width is 1.5 meters, it can guarantee the lasting supply of production process light plate material,
Have a power failure or when unreeling machine catastrophic failure unexpected, guarantee subsequent production equipment have certain material supply be also unlikely to due to
Steel plate is tight and causes the accident.
The unwinding system 1 include unwinding motor 101, transmission device 102, unwinding motor controller 103, spool 104,
Expansion device 105；The shaft of the unwinding motor 101 is connect by transmission device 102 with spool 104, and transmission device 102 is adopted
Use chain drive.Expansion device 105 for locking reel is installed, expansion device 105 can be opened using 4 on spool 104
The expansion piece of conjunction makes, and 4 expansion pieces constitute a circle, 4 expansions of tightening expansion device 105 before steel plate reel is inserted in
Piece, after being inserted in steel plate reel, strutting 4 expansion pieces makes 4 expansion pieces prop up the inside of steel plate reel, to fix roll of steel plate
Cylinder.The unwinding motor 101 uses alternating current generator, 101 power supply of unwinding motor and can control 101 direction of rotation of unwinding motor
Unwinding motor controller 103 connect；Unwinding motor controller 103 is changed by changing 101 power supply type of attachment of unwinding motor
Power transformation machine direction of rotation.So as to the production line supply plate material different for two sides.
The splitting system 2 can cut metal substrate, the splitting system 2 include mounting rack 201,
Driven wheel I 202, driven wheel II 203, driven wheel III 204, driving wheel I 205, cutting motor 206, cutter 207, cutter pallet
208, material tray 209；The driven wheel I 202 is installed below 201 feed inlet of mounting rack, and driven wheel II 203, which is installed on, to be leaned on
The oblique upper of the driven wheel I 202 of nearly feed inlet side, driving wheel I 205 are located at the lower section of driven wheel III 204 and are installed tightly to
Together, driving wheel I 205 with cutting motor 206 connect, the exit side between driving wheel I 205 and driven wheel III 204 is installed on
Cutter pallet 208 is equipped with cutter 207 on rear side of cutter pallet 208, material tray 209 is equipped on rear side of cutter 207.Steel plate
Cutting Length can be driven according to the demand automatic cutting of setting, cutter 207 using cylinder, and 207 both ends of cutter are installed on two
Cylinder.
The raging system 3 includes driving wheel 301, driven wheel 302, guide wheel 303, embossing motor 304, pallet 305, tooth
Wheel apparatus 306, locking device 307, fixed frame 308；Stamp has printing template on the driven wheel 302 and driving wheel 301, from
Driving wheel 302 is mutually matched with the direct stamp module of driving wheel 301, and can be driven with different stamp modules by replacing
Wheel 302 and driving wheel 301 are combined into obstructed printing quality；Stamp module can stamp according to the requirement of customization to master
302 surface of driving wheel 301 and driven wheel, driving wheel 301 and driven wheel 302 are mutually combined closely so that steel plate is passing through driving wheel
301 and extruding when driven wheel 302 by two idler wheels, to form printing quality in surface of steel plate.The pallet 305 is pacified
Driven wheel 302 and 301 faying face of driving wheel loaded on 3 feed end of raging system, guide wheel 303 are installed on 3 discharge end of raging system
Driven wheel 302 and 301 faying face of driving wheel.Pallet 305 is used to set off the effect of steel plate, does not fall out before and after steel plate embossing
Or bending.
Driving wheel 301 and driven wheel 302 are installed on fixed frame 308 by the fixing end of locking device 307, driving wheel
301 under, and driven wheel 302 is upper；Embossing 304 shaft of motor is connect with driving wheel 301, and driving wheel 301 passes through geared system 306
It is connect with driven wheel 302, driving wheel 301 drives driven wheel 302 to rotate synchronously by geared system 306, and locking device 307 can
Adjust driven wheel 302 and the direct gap of driving wheel 301；Locking device 307 is made by the way of bolt and spring, locking device
307 knob is installed on each one of 201 upper end two sides of mounting rack, between the driving wheel 301 and driven wheel 302 of locking device 307
Using spring supporting.Work is embossed firstly, 307 knob of locking device is back-outed, keeps driving wheel 301 and driven wheel 302 direct
Gap increases, and the steel plate being embossed across needs screws the knob of locking device 307, so that driving wheel 301 and driven wheel 302 are tight
Close combination, the steel plate being compacted between two-wheeled, then, starting raging system 3 start to be embossed work.
The high emulation brick line color steel sheet embossing cutting integrated equipment can further include steel plate diced system 4；It is described
Diced system 4 be installed on 3 side of raging system, diced system 4 and splitting system 2 are mutually indepedent, do not interfere with each other work.
The diced system 4 includes cutter device 401, tightening device 402, winder 406；The cutter device
401 include cutting driven wheel 4011, cutting wheel 4012, cutting pallet 4013, cutting motor, transmission shaft, and the cutting is driven
Wheel 4011 is installed on steel plate feed inlet side, and cutting wheel 4012 is connect by transmission shaft with cutting motor, 4012 lower section of cutting wheel
Cutting pallet 4013 is installed, cutting pallet 4013 plays supporting role to steel plate bottom in steel plate cutting process, makes steel plate
It will not move.Fixed net is installed, fixed net plays the role of flattening to steel plate, prevents mobile effect on cutting pallet 4013.
Cutter are provided in cutting wheel 4012, the cutter in cutting wheel 4012 can according to according to demand voluntarily change cutter it
Between position.Cutter are mounted to the protrusion circular annular form blade in cutting wheel 4012, can follow cutting wheel 4012 together
Rotation, cutter are installed in the mesh gap of fixed net, and fixed interior using reticular structure made of steel bar, there are different width in centre
The vertical gap of degree, can be put into cutter.
After the tightening device 402 is located at cutter device 401, needed during the steel plate to well cutting is wound
Steel plate is tightened before winding, the steel plate for guaranteeing that winding is got up is tied up closely, will not be loosened.Tightening device 402 includes tightening
Roller I 403, tightening roller II 404, pressing plate 405, tightening roller I 403 are installed on 402 feed end of tightening device, tighten roller II
404 are parallelly mounted to 405 feed end of pressing plate；The winder 406 includes winding motor 407, winding wheel 408, winding wheel 408
Upper that reel is housed, winding wheel 408 is connect with winding motor 407, when winding wheel 408 winds and rotates, pressing plate 405 and winding wheel
Play the role of being tensioned steel plate between 408.
Finally, it is stated that preferred embodiment above is merely to illustrate the technical solution of utility model, although rather than limiting
The utility model is described in detail by above preferred embodiment, but it should be understood by those skilled in the art that can
To make various changes to it in the form and details, without departing from the protection scope of the utility model.
Claims (6)
1. a kind of high emulation brick line color steel sheet embossing cutting integrated equipment, it is characterized in that: the high emulation brick line colour steel
Plate embossing cutting integrated equipment includes unwinding system (1), splitting system (2), raging system (3), diced system (4), storage material
It cheats (5)；
The splitting system (2) is located at the side of unwinding system (1), and the raging system (3) and diced system (4) are located at
The other side of unwinding system (1)；It is described deposit material pit (5) be located at unwinding system (1) between raging system (3).
2. a kind of high emulation brick line color steel sheet embossing cutting integrated equipment according to claim 1, it is characterized in that: described
Unwinding system (1) include unwinding motor (101), it is transmission device (102), unwinding motor controller (103), spool (104), swollen
Swollen device (105)；
The shaft of the unwinding motor (101) is connect by transmission device (102) with spool (104), and spool is installed on (104)
There is the expansion device (105) for locking reel；
The unwinding motor (101) uses alternating current generator, and unwinding motor (101) power supply and unwinding motor controller (103) are even
It connects.
3. a kind of high emulation brick line color steel sheet embossing cutting integrated equipment according to claim 1, it is characterized in that: described
Raging system (3) include driving wheel (301), driven wheel (302), guide wheel (303), embossing motor (304), pallet (305), tooth
Wheel apparatus (306), locking device (307), fixed frame (308)；
Stamp has printing template on the driven wheel (302) and driving wheel (301), and driven wheel (302) and driving wheel (301) are straight
The stamp module connect is mutually matched；
The driving wheel (301) is installed under fixed frame (308), and driven wheel (302) is installed on the driving wheel of fixed frame (308)
(301) on, embossing motor (304) shaft connect with driving wheel (301), driving wheel (301) pass through geared system (306) with it is driven
(302) connection is taken turns, driven wheel (302) and driving wheel can be adjusted by being equipped with above driven wheel (302) with fixed frame (308)
(301) locking device (307) in direct gap；
The pallet (305) is installed on the driven wheel (302) and driving wheel (301) faying face of raging system (3) feed end, leads
Wheel (303) is installed on the driven wheel (302) and driving wheel (301) faying face of raging system (3) discharge end.
4. a kind of high emulation brick line color steel sheet embossing cutting integrated equipment according to claim 1, it is characterized in that: described
Splitting system (2) include mounting rack (201), driven wheel I (202), driven wheel II (203), driven wheel III (204), driving wheel I
(205), motor (206), cutter (207), cutter pallet (208), material tray (209) are cut；
The driven wheel I (202) is installed below mounting rack (201) feed inlet, and driven wheel II (203) is installed on close to charging
The oblique upper of the driven wheel I (202) of mouth side, driving wheel I (205) are located at the lower section of driven wheel III (204) and are installed tightly to
Together, driving wheel I (205) with cutting motor (206) connect, the discharging between driving wheel I (205) and driven wheel III (204)
Side is installed on cutter pallet (208), is equipped with cutter (207) on rear side of cutter pallet (208), is equipped with object on rear side of cutter (207)
Material torr disk (209).
5. a kind of high emulation brick line color steel sheet embossing cutting integrated equipment according to claim 1, it is characterized in that: described
Diced system (4) include cutter device (401), tightening device (402), winder (406)；
The cutter device (401) includes cutting driven wheel (4011), cutting wheel (4012), cuts pallet (4013), described
Cutting driven wheel (4011) be installed on steel plate feed inlet side, cutting wheel (4012) is connect by transmission shaft with cutting motor,
Cutting pallet (4013) is installed below cutting wheel (4012), fixed net, cutting wheel are installed in cutting pallet (4013)
(4012) cutter are provided on, cutter are installed in the mesh gap of fixed net；
After the tightening device (402) is located at cutter device (401), tightening device (402) includes tightening roller I (403), receives
Tight roller II (404), pressing plate (405), tightening roller I (403) are installed on tightening device (402) feed end, tighten roller II
(404) it is parallelly mounted to pressing plate (405) feed end；
The winder (406) include winding motor (407), winding wheel (408), on winding wheel (408) equipped with reel, winding
Wheel (408) is connect with winding motor (407), when winding wheel (408) wind and rotate, between pressing plate (405) and winding wheel (408)
Play the role of being tensioned steel plate.
6. a kind of high emulation brick line color steel sheet embossing cutting integrated equipment according to claim 2, it is characterized in that: described
Transmission device (102) use chain drive.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821723253.1U CN209081030U (en) | 2018-10-24 | 2018-10-24 | A kind of high emulation brick line color steel sheet embossing cutting integrated equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821723253.1U CN209081030U (en) | 2018-10-24 | 2018-10-24 | A kind of high emulation brick line color steel sheet embossing cutting integrated equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209081030U true CN209081030U (en) | 2019-07-09 |
Family
ID=67120531
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821723253.1U Active CN209081030U (en) | 2018-10-24 | 2018-10-24 | A kind of high emulation brick line color steel sheet embossing cutting integrated equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209081030U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110561960A (en) * | 2019-09-09 | 2019-12-13 | 汪煜 | processing and manufacturing process of metal embossed plate |
-
2018
- 2018-10-24 CN CN201821723253.1U patent/CN209081030U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110561960A (en) * | 2019-09-09 | 2019-12-13 | 汪煜 | processing and manufacturing process of metal embossed plate |
| CN110561960B (en) * | 2019-09-09 | 2020-07-07 | 山西晋煤成达科技工程有限公司 | Processing and manufacturing process of metal embossed plate |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 214400 No.7 Xinglong Road, Shizhuang, Huangtu Town, Jiangyin City, Jiangsu Province Patentee after: Jiangsu Dadong New Material Technology Co., Ltd Address before: 214443 Xinglong Road, Shizhuang, Lingang New Town, Jiangyin City, Wuxi City, Jiangsu Province Patentee before: JIANGSU EAST STEEL CO., LTD. |
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| CP03 | Change of name, title or address |