CN209076986U - Spray equipment for compound sleeper - Google Patents
Spray equipment for compound sleeper Download PDFInfo
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- CN209076986U CN209076986U CN201821831722.1U CN201821831722U CN209076986U CN 209076986 U CN209076986 U CN 209076986U CN 201821831722 U CN201821831722 U CN 201821831722U CN 209076986 U CN209076986 U CN 209076986U
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- Prior art keywords
- sleeper
- spray
- compound
- guide rail
- spray gun
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Abstract
The utility model discloses a kind of spray equipments for compound sleeper, the spray equipment is arranged in spray booth, the spraying mechanism of paint spraying is carried out including all end faces to sleeper, is arranged on spray booth roof for detecting whether sleeper reaches the monitor of spraying position and the PLC controller of the information control spraying mechanism movement according to monitor acquisition, the input terminal of the output end connection PLC controller of monitor, the controlled end of the output end connection spraying mechanism of PLC controller.The utility model substantially increases product quality and production efficiency for painting to compound sleeper green body.
Description
Technical field
The utility model relates to railway casting production technical field, especially a kind of pair of compound sleepers to carry out auto spray painting
Device.
Background technique
The track structure form of railway is divided into Ballast track and non-fragment orbit two major classes, and Ballast track structure, which has, is easy to feeding
The features such as shield is repaired, applied widely, construction cost is low, speed is fast, long service life.Ballast track mainly includes rail, rail
Pillow, fastener, track reinforce equipment and ballast bed etc., and wherein the effect of sleeper is subject to the pressure in rail all directions
Power, and be flexibly distributed on railway roadbed, while can also effectively keep the track geometry of track.Traditional sleeper can be divided by material
Sleeper, concrete crosstie, steel sleeper and compound sleeper etc., wherein compound sleeper is a kind of concrete sleeper newly risen in recent years, is had
Elasticity is good, environmental protection, light weight, it is easy to maintain the advantages that.
Compound sleeper mainly be prepared by polyurethane material, compound sleeper in process of production, the surface of green body
Needing to paint makes its surface have protective layer, had not only played protective action to green body but also can play conveniently recognized effect to it.
And compound sleeper green body, since single length of sleeper is longer, and heavier-weight (about 250kg), thus common spray equipment without
Method is applied in the production process of sleeper, can only carry out manual spray using manual type, and manual spray not only working efficiency
Lowly, and coating problem of non-uniform exists always；In addition, being influenced (single about 2.5 ~ 3m), first layer priming paint by length of sleeper
After having sprayed, when spraying second layer finishing coat, the sleeper one end more early sprayed has been dried, and can not carry out the coating of finishing coat, seriously
Influence the quality of compound sleeper.
Utility model content
The utility model technical issues that need to address are to provide a kind of spray equipment for compound sleeper, for multiple
It closes sleeper green body and carries out automatic painting, to improve product quality and production efficiency.
In order to solve the above technical problems, technical solution adopted in the utility model is as follows.
For the spray equipment of compound sleeper, the spray equipment is arranged in spray booth, including all ends to sleeper
Face carries out the spraying mechanism of paint spraying, is arranged on spray booth roof for detecting the monitoring whether sleeper reaches spraying position
Device and the PLC controller of the information control spraying mechanism movement according to monitor acquisition, the output end connection PLC control of monitor
The input terminal of device processed, the controlled end of the output end connection spraying mechanism of PLC controller.
The above-mentioned spray equipment for compound sleeper, the specific structure of the spraying mechanism are as follows: spraying mechanism includes fixed
In the fixed spray gun in top, right for spraying indoor flush coater and being connected with flush coater for being sprayed to sleeper top end face
The mobile spray gun bottom that sleeper bottom face is sprayed fixed spray gun and sprayed to sleeper circumferential end face, the top are solid
Determine the top that spray gun is installed in sleeper, the lower section of sleeper is arranged in the fixed spray gun in bottom, and mobile spray gun is by being fixed on ground vertically
The chain side of corresponding spraying position is arranged in guide rail on face, and mobile spray gun passes through the reciprocator being arranged on guide rail and drives
It is moved up and down on guide rail, the output end of the controlled end connection PLC controller of reciprocator.
The above-mentioned spray equipment for compound sleeper, the mobile spray gun include being horizontally set on guide rail towards compound sleeper
The support frame being slidably matched on one side end face of green body and with guide rail, on support frame it is even be furnished with it is several towards compound sleeper green body
Spray gun.
The above-mentioned spray equipment for compound sleeper, the reciprocator include the driven wheel that guide rail top is arranged in, set
Set guide rail bottom end driving wheel and with driving wheel by shaft coupling connect for drive driving wheel act motor；The master
The chain of fixing support rack is wound on driving wheel and driven wheel.
Another structure of reciprocator described in the above-mentioned spray equipment for compound sleeper is that the reciprocator is
The piston rod top end of cylinder, cylinder is fixedly connected with support frame.
The above-mentioned spray equipment for compound sleeper, the monitor are infrared sensor.
Due to using above technical scheme, technological progress acquired by the utility model is as follows.
The utility model is applied in the production process of compound sleeper, for carrying out auto spray painting to compound sleeper green body,
It greatly improves work efficiency.The sleeper green body of the utility model is delivered in spray booth using lifting form, has saved manpower；
The setting of automatic spray apparatus combines conveyor chain to hang oneself setting that sabot rotates automatically, it can be achieved that sleeper green body in spray booth
360 ° spray without dead angle, and spray uniformly, and consistency is good, improves the quality of compound sleeper.The utility model can make sleeper base
The painting process of body carries out indoors, participates in without artificial, safe and healthy working environment is provided for operating personnel.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is that reciprocator described in embodiment 1 is mounted on the side view on guide rail.
Wherein: 1. flush coaters, 2. fixed spray guns, 3. mobile spray guns, 31. support frames, 4. guide rails, 5. sleepers, 61. motors,
62. driving wheel, 63. driven wheels, 64. chains.
Specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention will be further described in detail.
Embodiment 1
A kind of spray equipment for compound sleeper is arranged in spray booth, passes through the conveyer with automatic rotation function
Compound sleeper green body to be painted is sent into spray booth by structure, and then spray equipment is achievable to the automatic of compound sleeper green body
Spray coating operations.
In the utility model, spray equipment includes spraying mechanism, monitor and PLC controller, and wherein spraying mechanism is used for
Paint spraying is carried out to all end faces of sleeper, monitor is for detecting whether sleeper reaches spraying position；The output of monitor
The input terminal of end connection PLC controller, the controlled end of the output end connection spraying mechanism of PLC controller.The setting of monitor, can
After sleeper reaches spraying position, item PLC controller issues signal, and PLC controller controls spraying mechanism again and carries out spraying operation,
It avoids spraying mechanism from working always and causes the waste of paint vehicle.Monitor uses infrared sensor in the present embodiment.
The structure of spray equipment is as shown in Figure 1, include being installed in the indoor flush coater 1 of spraying, fixed spray gun 2 and mobile spray
Rifle 3, fixed spray gun include the fixed spray gun of the fixed spray gun in top and bottom, and each spray gun is connected with flush coater respectively.Wherein, top
Fixed spray gun is fixed at the top of the spray booth above sleeper, is sprayed for the top end face to sleeper；The fixed spray in bottom
Rifle is fixed on the spraying room floor below sleeper, is sprayed for the bottom face to sleeper；Mobile spray gun passes through perpendicular
The chain side of corresponding spraying position, the shifting sprayed to sleeper circumferential end face is arranged in the guide rail 24 directly fixed on the ground
Dynamic spray gun；Reciprocator, the output end of the controlled end connection PLC controller of reciprocator, mobile spray gun are additionally provided on guide rail
It moves up and down on guide rail under the driving of reciprocating engine, in conjunction with the at the uniform velocity rotation that lifting dribbling dynamic rail is rested the head on, realizes to sleeper four
The even application of a end face.
Mobile spray gun includes being horizontally set on guide rail towards the support frame 31 on one side end face of compound sleeper green body, support frame
It is slidably matched with guide rail, it is even on support frame to be furnished with several spray guns towards compound sleeper green body.Reciprocator is in the present embodiment
The piston rod top end of cylinder, cylinder is fixedly connected with support frame, the mobile spray gun of flexible drive of the cylinder under PLC controller instruction
It moves up and down on guide rail.
The utility model is used to carry out spray painting operation, concrete technology flow process are as follows: compound sleeper base to be sprayed to compound sleeper
Body runs to spray booth under the drive of conveying mechanism, when monitor detects that sleeper runs to spraying position, controls to PLC
Device issues signal, and PLC controller controls flush coater and reciprocator's movement, top end face and bottom face of the fixed spray gun to green body
It sprays respectively, the peripheral end surface of green body is hung oneself the rotation of sabot by the mobile spray gun and conveying mechanism that are arranged in reciprocator
It completes, after the completion of operation to be sprayed, PLC controller controls flush coater and reciprocator stopping movement；Sleeper green body is defeated
It send and is moved to next procedure under the action of mechanism.
Embodiment 2
The present embodiment the difference from embodiment 1 is that, the structure of reciprocator is different.In the present embodiment, reciprocator is such as
Shown in Fig. 2, including motor 61, driving wheel 62, driven wheel 63, chain 64, wherein the setting of driving wheel 62 is driven in guide rail bottom end
Wheel 63 is arranged on guide rail top, and chain 64 is wound on driving wheel and driven wheel, and support frame is fixed on towards compound sleeper side
Chain on；Motor 61 connects driving wheel by shaft coupling, for driving driving wheel to act.Instruction of the motor in PLC controller
Under, drive chain to move forward or backwards by positive and negative rotation, to realize the up and down motion of mobile spray gun.
Claims (6)
1. being used for the spray equipment of compound sleeper, it is characterised in that: the spray equipment is arranged in spray booth, including to sleeper
All end faces carry out paint spraying spraying mechanism, be arranged on spray booth roof for detect sleeper whether reach spraying position
The PLC controller of the monitor and the information control spraying mechanism movement according to monitor acquisition set, the output end of monitor
Connect the input terminal of PLC controller, the controlled end of the output end connection spraying mechanism of PLC controller.
2. the spray equipment according to claim 1 for compound sleeper, it is characterised in that: the spraying mechanism includes solid
It is located at and sprays the fixed spray of indoor flush coater (1) and the top being connected with flush coater for being sprayed to sleeper top end face
The mobile spray gun that rifle (2), the bottom sprayed to sleeper bottom face are fixed spray gun and sprayed to sleeper circumferential end face
(3), the fixed spray gun in the top is installed in the top of sleeper, and the lower section of sleeper is arranged in the fixed spray gun in bottom, and mobile spray gun is logical
The chain side that corresponding spraying position is arranged in the guide rail (4) fixed on the ground vertically is crossed, mobile spray gun is being led by setting
Reciprocator's driving on rail moves up and down on guide rail, the output end of the controlled end connection PLC controller of reciprocating engine.
3. the spray equipment according to claim 2 for compound sleeper, it is characterised in that: the mobile spray gun includes water
The flat guide rail that is arranged in is towards on one side end face of compound sleeper green body and the support frame (31) that is slidably matched with guide rail, on support frame
It is even to be furnished with several spray guns towards compound sleeper green body.
4. the spray equipment according to claim 3 for compound sleeper, it is characterised in that: the reciprocator includes setting
Set guide rail top driven wheel (63), the driving wheel (62) of guide rail bottom end be set and connect with driving wheel by shaft coupling
Motor (61) for driving driving wheel to act；The chain (64) of fixing support rack is wound on the driving wheel and driven wheel.
5. the spray equipment according to claim 3 for compound sleeper, it is characterised in that: the reciprocator is gas
The piston rod top end of cylinder, cylinder is fixedly connected with support frame.
6. the spray equipment according to claim 1 for compound sleeper, it is characterised in that: the monitor is infrared ray
Sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821831722.1U CN209076986U (en) | 2018-11-08 | 2018-11-08 | Spray equipment for compound sleeper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821831722.1U CN209076986U (en) | 2018-11-08 | 2018-11-08 | Spray equipment for compound sleeper |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209076986U true CN209076986U (en) | 2019-07-09 |
Family
ID=67123012
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821831722.1U Active CN209076986U (en) | 2018-11-08 | 2018-11-08 | Spray equipment for compound sleeper |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209076986U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110404715A (en) * | 2019-08-15 | 2019-11-05 | 茂联橡胶制品（深圳）有限公司 | Rubber spray-painting production line control system and method based on robot |
| CN114308483A (en) * | 2021-11-22 | 2022-04-12 | 浙江科鑫重工有限公司 | H-shaped steel powder spraying system |
-
2018
- 2018-11-08 CN CN201821831722.1U patent/CN209076986U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110404715A (en) * | 2019-08-15 | 2019-11-05 | 茂联橡胶制品（深圳）有限公司 | Rubber spray-painting production line control system and method based on robot |
| CN114308483A (en) * | 2021-11-22 | 2022-04-12 | 浙江科鑫重工有限公司 | H-shaped steel powder spraying system |
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