CN209065125U - A kind of aqueous film holiday bug repairing apparatus - Google Patents

A kind of aqueous film holiday bug repairing apparatus Download PDF

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Publication number
CN209065125U
CN209065125U CN201821895919.1U CN201821895919U CN209065125U CN 209065125 U CN209065125 U CN 209065125U CN 201821895919 U CN201821895919 U CN 201821895919U CN 209065125 U CN209065125 U CN 209065125U
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China
Prior art keywords
aqueous film
holiday
repairing apparatus
roller
bug repairing
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CN201821895919.1U
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Chinese (zh)
Inventor
徐锋
袁海朝
邓云飞
马文献
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Hebei Gellec New Energy Material Science and Technoloy Co Ltd
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Hebei Gellec New Energy Material Science and Technoloy Co Ltd
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Abstract

The utility model provides a kind of aqueous film holiday bug repairing apparatus, including unreeling structure, first testing agency, corona mechanism, repair mechanism, drying mechanism, second testing agency and rolling-up mechanism, in the apparatus, unreeling structure and rolling-up mechanism include winding up roller, the winding up roller of unreeling structure and the winding up roller of rolling-up mechanism can rotate in aqueous film holiday bug repairing apparatus by axis of the axis of itself, repair mechanism is set between unreeling structure and rolling-up mechanism, first testing agency is set between unreeling structure and repair mechanism, corona mechanism is set between the first testing agency and repair mechanism, drying mechanism is set between repair mechanism and rolling-up mechanism, second testing agency is set between drying mechanism and rolling-up mechanism.Using the aqueous film holiday bug repairing apparatus can the defect to aqueous film effectively repaired, greatly avoid the defective aqueous film mode bring waste of conventional process tool, which has important economy and practical value.

Description

A kind of aqueous film holiday bug repairing apparatus
Technical field
The utility model relates to aqueous coating membrane technique fields, in particular to a kind of aqueous film holiday defect Prosthetic device.
Background technique
Aqueous coating diaphragm can be described as aqueous film, and aqueous film can be in technical process inevitably because of slurry Flowing generates holiday defect because of contacting with mechanical equipment.
Holiday is a kind of major defect of aqueous film, holiday defect will cause holiday region intensity and heat resistance it is obvious Lower than the normal region of aqueous film, the performance and practical value of aqueous film are seriously affected.
In the prior art, there is no the aqueous films that the processing of preferable technical solution has holiday defect, for having The general processing method of the aqueous film of holiday defect is to be detected using testing agency to aqueous film, then scarce to having Sunken aqueous film section carries out cutting rejecting, or directly abandons the aqueous film with large area defect, these processing modes Cause great waste.
Therefore the holiday defect for needing to design a kind of pair of aqueous coating diaphragm carries out processing unit.
Utility model content
The purpose of this utility model is to provide a kind of aqueous film holiday bug repairing apparatus, can repair aqueous painting The defect of layer diaphragm.
The embodiments of the present invention are achieved in that
The embodiments of the present invention provide a kind of aqueous film holiday bug repairing apparatus, including unreeling structure, One testing agency, corona mechanism, repair mechanism, drying mechanism, the second testing agency and rolling-up mechanism;
In the aqueous film holiday bug repairing apparatus, the unreeling structure and the rolling-up mechanism include volume The winding up roller of roller, the winding up roller of the unreeling structure and the rolling-up mechanism can be in the aqueous film holiday bug repairing apparatus In using the axis of itself as axis rotate;
The repair mechanism is set between unreeling structure and the rolling-up mechanism, and first testing agency is set to institute It states between unreeling structure and the repair mechanism, the corona mechanism is set to first testing agency and the repair mechanism Between, the drying mechanism is set between the repair mechanism and the rolling-up mechanism, and second testing agency is set to Between the drying mechanism and the rolling-up mechanism.
In addition, the aqueous film holiday bug repairing apparatus that embodiment according to the present utility model provides, can also have Following additional technical characteristic:
In the alternative embodiment of the utility model, the axis of the winding up roller of the winding up roller of the unreeling structure and the rolling-up mechanism To parallel.
In the alternative embodiment of the utility model, the aqueous film holiday bug repairing apparatus further includes multiple mistakes Roller, each axial direction for crossing roller are axial parallel with the unreeling structure;
The aqueous film holiday bug repairing apparatus in the operating condition when, the surface of aqueous film can be with each institute The outer peripheral surface for stating roller has fit area, and two adjacent aqueous films crossed between roller are flat.
In the alternative embodiment of the utility model, the aqueous film holiday bug repairing apparatus further includes tension sensing Device, the tension sensor are set to one end of that the mistake roller nearest with the unreeling structure, the tension sensor energy Enough detect the aqueous numerical value for applying layer tension.
In the alternative embodiment of the utility model, the aqueous film holiday bug repairing apparatus further includes metering machine Structure, the metering mechanism are set to any described one end for crossing roller, and the metering mechanism is able to record that the unreeling structure is released The length of aqueous film.
In the alternative embodiment of the utility model, the metering mechanism is disposed in proximity to the mistake of the unreeling structure One end of roller.
In the alternative embodiment of the utility model, first testing agency includes the first detection probe and the first detection Light source, the aqueous film holiday bug repairing apparatus in the operating condition when, aqueous film be interspersed in it is described first detection visit Between head and the first detection light source.
In the alternative embodiment of the utility model, second testing agency includes the second detection probe and the second detection Light source, the aqueous film holiday bug repairing apparatus in the operating condition when, aqueous film be interspersed in it is described second detection visit Between head and the second detection light source.
In the alternative embodiment of the utility model, the corona mechanism is corona machine.
In the alternative embodiment of the utility model, the repair mechanism include infrared lamp and can with aqueous film The mobile fluid infusion in the vertical direction of transmission direction, the aqueous film holiday bug repairing apparatus in the operating condition when, water Property film is interspersed between the fluid infusion and the infrared lamp.
The beneficial effects of the utility model are:
Unreeling structure, the first testing agency, corona machine is arranged in the aqueous film holiday bug repairing apparatus of the utility model Structure, repair mechanism, drying mechanism and rolling-up mechanism, unreeling structure is for releasing aqueous film to be repaired, the aqueous painting of releasing Film is carrying out sided corona treatment after defective locations detect in the first testing agency.The dizzy processing of point can increase aqueous film coated surface defect The adsorption capacity in region, then add reparation liquid through repair mechanism and defect is repaired, the aqueous film after reparation needs to dry It handles, the aqueous film after drying mechanism drying and processing is finally stored by rolling-up mechanism.Use the aqueous film holiday defect Prosthetic device can the defect to aqueous film effectively repaired, greatly avoid conventional process tool it is defective aqueous The waste of film mode bring, the device have important economy and practical value.
Detailed description of the invention
It, below will be to use required in embodiment in order to illustrate more clearly of the technical solution of the utility model embodiment Attached drawing be briefly described, it should be understood that the following drawings illustrates only some embodiments of the utility model, therefore should not be by Regard the restriction to range as, for those of ordinary skill in the art, without creative efforts, may be used also To obtain other relevant attached drawings according to these attached drawings.
Fig. 1 is the structural schematic diagram for the aqueous film holiday bug repairing apparatus that the embodiments of the present invention provide.
Fig. 2 is the aqueous film holiday bug repairing apparatus that provides of the embodiments of the present invention and the first parent plate and the The structural schematic diagram of two parent plate connection relationships.
Fig. 3 is the structure of the repair mechanism for the aqueous film holiday bug repairing apparatus that the embodiments of the present invention provide Schematic diagram.
Icon: the aqueous film holiday bug repairing apparatus of 100-;The first base wall of 200-;The second base wall of 300-;10- is put Roll up mechanism;The first testing agency of 20-;The first detection probe of 21-;22- first detects light source;30- corona mechanism;31- electric shock frame; 32- electric shock roller;40- repair mechanism;41- fluid infusion;42- infrared lamp;50- drying mechanism;The second testing agency of 60-;61- Two detection probes;62- second detects light source;70- rolling-up mechanism;A- first crosses roller;B- second crosses roller;C- third crosses roller; d- 4th crosses roller;E- the 5th crosses roller;F- the 6th crosses roller;G- the 7th crosses roller.
Specific embodiment
It is practical new below in conjunction with this to keep the objectives, technical solutions, and advantages of the embodiments of the present invention clearer Attached drawing in type embodiment, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that is retouched The embodiment stated is the utility model a part of the embodiment, instead of all the embodiments.Usually here in attached drawing description and The component of the utility model embodiment shown can be arranged and be designed with a variety of different configurations.
Therefore, requirement is not intended to limit to the detailed description of the embodiments of the present invention provided in the accompanying drawings below The scope of the utility model of protection, but it is merely representative of the selected embodiment of the utility model.Based in the utility model Embodiment, every other embodiment obtained by those of ordinary skill in the art without making creative efforts, all Belong to the range of the utility model protection.
It should also be noted that similar label and letter indicate similar terms in following attached drawing, therefore, once a certain Xiang Yi It is defined in a attached drawing, does not then need that it is further defined and explained in subsequent attached drawing.
In the description of the present invention, it should be noted that the orientation or positional relationship of the instructions such as term "inner", "outside" For be based on the orientation or positional relationship shown in the drawings or the utility model product using when the orientation or position usually put Relationship is merely for convenience of describing the present invention and simplifying the description, rather than the device or element of indication or suggestion meaning must There must be specific orientation, be constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.This Outside, term " first ", " second " etc. are only used for distinguishing description, are not understood to indicate or imply relative importance.
In the description of the present invention, it should also be noted that, unless otherwise clearly defined and limited, term " is set Set ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can To be mechanical connection, it is also possible to be electrically connected;It can be directly connected, can also can be indirectly connected through an intermediary Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition Concrete meaning in utility model.
Embodiment
A kind of aqueous film holiday bug repairing apparatus 100 is present embodiments provided, referring to FIG. 1, including unreeling structure 10, the first testing agency 20, corona mechanism 30, repair mechanism 40, drying mechanism 50, the second testing agency 60 and rolling-up mechanism 70。
Specifically, the base wall that the aqueous film holiday bug repairing apparatus 100 has two sides opposite, each mechanism are solid It is fixed to be arranged between the base wall of two sides.
Wherein, unreeling structure 10 and rolling-up mechanism 70 all include winding up roller, specifically, two windings up roller be it is cylindric, this two The axis of a winding up roller is vertically arranged with two base walls, and the axis of the winding up roller of the winding up roller of unreeling structure 10 and rolling-up mechanism 70 is flat Row, and can be rotated around the axis of itself.
Specifically, the winding up roller of unreeling structure 10 and rolling-up mechanism 70 is used to install aqueous painting film roll, coiled aqueous film As aqueous painting film roll, and aqueous painting film roll can be set on the winding up roller of unreeling structure 10, pull out aqueous one applied in film roll End, sequentially passes through the first testing agency 20, the corona mechanism 30, repair mechanism of the aqueous film holiday bug repairing apparatus 100 40, drying mechanism 50, the second testing agency 60, are finally stored by rolling-up mechanism 70.
Specifically, the aqueous film after being repaired is surface and the winding of aqueous film by the mode that rolling-up mechanism 70 is stored The fitting of roller outer peripheral surface is crossed by mechanism 70, and is accommodated aqueous painting film roll under the rotation for crossing roller of rolling-up mechanism 70.
In the present embodiment, unreeling structure 10 and rolling-up mechanism 70 it is shown in Fig. 1 on rotate clockwise, in order to guarantee the water Property film holiday bug repairing apparatus 100 aqueous film mending function can be realized, therefore, by the winding up roller of unreeling structure 10 and The velocity of rotation of the winding up roller of rolling-up mechanism 70 is identical.
Specifically, the winding up roller of unreeling structure 10 is identical as the velocity of rotation of the winding up roller of rolling-up mechanism 70 to refer to the two rotation Linear velocity it is identical, with guarantee unreeling structure 10 release aqueous painting film length and rolling-up mechanism 70 store aqueous painting film length Be in section at any time it is identical, just can guarantee aqueous film when being repaired in flat and not by secondary damage in this way It is bad.
In the present embodiment, which further includes multiple rollers excessively, each to cross the one of roller End be arranged in one side base wall, it is each cross roller the other end be arranged in another side base wall, and it is each cross roller axial direction with The axial direction of unreeling structure 10 is parallel.
Specifically, each roller of crossing can be rotated by axis of the axis of itself, and each roller of crossing has smooth outer peripheral surface, respectively A outer peripheral surface for crossing roller is bonded with the contact position on the surface of aqueous film, in wearing on direction for aqueous film, adjacent two The support of aqueous film is at tiling flat by a roller excessively, and unreeling structure 10 and rolling-up mechanism 70 can be cooperated to transmit Aqueous film operates aqueous film convenient for other mechanisms.
In the present embodiment, which further includes metering mechanism and tension sensor.
Specifically, the numerical value of aqueous painting film length of the metering mechanism for accurately determining the releasing of unreeling structure 10, and will The digital processing element with the aqueous film holiday bug repairing apparatus 100 of numerical value transmission, which can The numerical value is handled.
Selectable, metering mechanism may be mounted at the one end for crossing roller a close to the first of unreeling structure 10 in shown in Fig. 1.
General metering mechanism on current market, such as rice counting wheel and coding metering can be to the selection of metering mechanism Device.
In the present embodiment, using external rice counting wheel.
In the present embodiment, the tension sensor of setting exists for detecting the aqueous film holiday bug repairing apparatus 100 The tension state of aqueous film when under working condition, and the tension values that will test feed back to the external digital processing list Member, the digital processing element make instruction to unreeling structure 10 according to the variation of tension values, and adjustment unreels speed, guarantees aqueous Film is not damaged.
Specifically, the other end of first mistake roller a is arranged in the tension-detecting mechanism.
Here the other end for crossing roller a referred to the opposite other end in one end that metering mechanism is arranged on roller a.
After aqueous film to be repaired crosses roller a by first, then defective locations detection is carried out by the first testing agency 20.
In the present embodiment, the first testing agency 20 includes the first detection probe 21 and the first detection light source 22, this is aqueous Film holiday bug repairing apparatus 100 in the operating condition when, aqueous film is threaded through the first detection probe 21 and the first detection Between light source 22, and aqueous film is in tiling flattened state under the action of second crosses roller b and third crosses roller c.
Selectable, the first detection probe 21 can be multiple, and in the present embodiment, the quantity of the first detection probe 21 is 1.
In order to make the first detection framework carry out detection positioning to the defective locations of aqueous film, make the first detection probe 21 with Line between first detection light source 22 is vertical with aqueous painting membrane plane.
Specifically, the first testing agency 20 can accurately detect situations such as area of defect and position on aqueous film, and The defect situation that will test feeds back to digital processing element.
Aqueous film after defect situation detects in the first testing agency 20, which then passes through corona mechanism 30, to carry out at corona Reason.
In the present embodiment, corona mechanism 30 is corona machine, and corona machine can refer to the common product of current techniques.
Specifically, the corona machine includes shock by electricity frame 31 and electric shock roller 32, the axial direction of roller 32 that shocks by electricity and the axis of unreeling structure 10 To parallel.
Specifically, the outer peripheral surface of electric shock roller 32 is bonded with the side surface area contact of aqueous film incorporated by reference to Fig. 1, make Aqueous film is supported flattening in corona machine, and another surface of aqueous film and the electric shock frame 31 of corona machine are opposite, so as to electricity Frame 31 is hit to handle aqueous film.
Digital processing element handles the numerical value of metering mechanism and the first testing agency 20, so that it is determined that defect is in water Specific location in property film, and calculate the defect be transmitted in the aqueous film holiday bug repairing apparatus 100 it is specific Position, when determining that the defective locations are in the corona working range of corona mechanism 30, corona mechanism 30 starts to work, to scarce It falls into position and carries out sided corona treatment, increase the surface tension of defect area, the table of the aqueous film of indicated range after treatment Face adsorption capacity improves.
It is passed through repair mechanism 40 again by the aqueous film of sided corona treatment.
Specifically, repair mechanism 40 includes fluid infusion 41 and infrared lamp 42, when the aqueous film holiday defect repair fills Set 100 it is in running order under when, aqueous film is arranged between fluid infusion 41 and infrared lamp 42, and the 4th cross roller d and It is under the support of 5th mistake roller e and tiled state is straightened.
In order to repair repair mechanism 40 accurately to defect, therefore design between fluid infusion 41 and infrared lamp 42 Line it is vertical with aqueous film coated surface.
Specifically, repair mechanism 40 is connect with digital processing element, digital processing element can be according to the first testing agency 20 detect defect the case where carry out accurately calculating the proportion for repairing liquid the additive amount for repairing liquid, and will be calculated As a result repair mechanism 40 is fed back to, repair mechanism 40 then adds according to the calculated reparation liquid proportion data of digital units and reparation liquid Dosage carries out repairing liquid preparation.
Fluid infusion 41 can move repeatedly on the direction vertical with aqueous coating diaphragm transmission direction, here with it is aqueous The vertical direction of coated separator transmission direction refers to the axial direction in unreeling structure 10, the defect of the first testing agency 20 detection The data of position and the data of meter counter are handled through digital processing element, and digital processing element controls the position of fluid infusion 41, are made It navigates to defective locations, to repair to defective locations.
It is flowed out according to the reparation liquid of proportion data through fluid infusion 41, to be repaired to defective locations.
In order to keep repairing effect more preferable, repairing liquid can add through fluid infusion 41 several times.
Defective locations after repairing are entering drying mechanism 50, and drying mechanism 50 is to repairing area progress drying and processing.
Drying processing aqueous film detected again through the second testing agency 60, it is determined whether to defective locations into Row repairing completely.
The setting of second testing agency 60 is roughly the same with the setting of the first testing agency 20 comprising the second detection probe 61 and second detect light source 62.Aqueous film is arranged between the second detection probe 61 and the second detection light source 62, and the 6th Roller f and the 7th is crossed to cross under the action of roller g in tiling flattened state.
Selectable, the second detection probe 61 can be multiple, and in the present embodiment, the quantity of the second detection probe 61 is 1.
The final aqueous film completed of repairing is accommodated aqueous painting film roll by rolling-up mechanism 70.
The principle of the present embodiment is:
Unreeling structure 10, the first testing agency 20, corona mechanism is arranged in the aqueous film holiday bug repairing apparatus 100 30, repair mechanism 40, drying mechanism 50 and rolling-up mechanism 70, unreeling structure 10 are released for releasing aqueous film to be repaired Aqueous film through the first testing agency 20 detect defective locations after carry out sided corona treatment.The dizzy processing of point can increase aqueous painting The adsorption capacity of film surface defect area, then add reparation liquid through repair mechanism 40 and defect is repaired, it is aqueous after reparation Film needs drying and processing, and the aqueous film after 50 drying and processing of drying mechanism is finally stored by rolling-up mechanism 70.Use this Aqueous film holiday bug repairing apparatus 100 can the defect to aqueous film effectively repaired.
The above descriptions are merely preferred embodiments of the present invention, is not intended to limit the utility model, for this For the technical staff in field, various modifications and changes may be made to the present invention.It is all in the spirit and principles of the utility model Within, any modification, equivalent replacement, improvement and so on should be included within the scope of protection of this utility model.

Claims (10)

1. a kind of aqueous film holiday bug repairing apparatus, it is characterised in that: including unreeling structure, the first testing agency, corona Mechanism, repair mechanism, drying mechanism, the second testing agency and rolling-up mechanism;
In the aqueous film holiday bug repairing apparatus, the unreeling structure and the rolling-up mechanism include winding up roller, institute The winding up roller of the winding up roller and the rolling-up mechanism of stating unreeling structure can in the aqueous film holiday bug repairing apparatus with The axis of itself is axis rotation;
The repair mechanism is set between unreeling structure and the rolling-up mechanism, and first testing agency is set to described put Roll up between mechanism and the repair mechanism, the corona mechanism be set to first testing agency and the repair mechanism it Between, the drying mechanism is set between the repair mechanism and the rolling-up mechanism, and second testing agency is set to institute It states between drying mechanism and the rolling-up mechanism.
2. aqueous film holiday bug repairing apparatus according to claim 1, it is characterised in that: the volume of the unreeling structure Roller is axial parallel with the winding up roller of the rolling-up mechanism.
3. aqueous film holiday bug repairing apparatus according to claim 1, it is characterised in that: the aqueous film holiday Bug repairing apparatus further includes multiple rollers excessively, and each axial direction for crossing roller is axial parallel with the unreeling structure;
The aqueous film holiday bug repairing apparatus in the operating condition when, the surface of aqueous film can be with each mistake The outer peripheral surface of roller has fit area, and two adjacent aqueous films crossed between roller are flat.
4. aqueous film holiday bug repairing apparatus according to claim 3, it is characterised in that: the aqueous film holiday Bug repairing apparatus further includes tension sensor, and the tension sensor is set to that mistake nearest with the unreeling structure One end of roller, the tension sensor are able to detect the aqueous numerical value for applying layer tension.
5. aqueous film holiday bug repairing apparatus according to claim 3, it is characterised in that: the aqueous film holiday Bug repairing apparatus further includes metering mechanism, and the metering mechanism is set to any described one end for crossing roller, the metering mechanism It is able to record that the unreeling structure releases the length of aqueous film.
6. aqueous film holiday bug repairing apparatus according to claim 5, it is characterised in that: the metering mechanism setting In described one end for crossing roller close to the unreeling structure.
7. aqueous film holiday bug repairing apparatus according to claim 1, it is characterised in that: first testing agency Including the first detection probe and first detection light source, the aqueous film holiday bug repairing apparatus in the operating condition when, water Property film be interspersed in first detection probe and it is described first detection light source between.
8. aqueous film holiday bug repairing apparatus according to claim 1, it is characterised in that: second testing agency Including the second detection probe and second detection light source, the aqueous film holiday bug repairing apparatus in the operating condition when, water Property film be interspersed in second detection probe and it is described second detection light source between.
9. aqueous film holiday bug repairing apparatus according to claim 1, it is characterised in that: the corona mechanism is electricity It is airsick.
10. aqueous film holiday bug repairing apparatus according to claim 1, it is characterised in that: the repair mechanism packet The fluid infusion for including infrared lamp and can be mobile in the direction vertical with aqueous film transmission direction, the aqueous film holiday lack Sunken prosthetic device in the operating condition when, aqueous film is interspersed between the fluid infusion and the infrared lamp.
CN201821895919.1U 2018-11-16 2018-11-16 A kind of aqueous film holiday bug repairing apparatus Active CN209065125U (en)

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CN201821895919.1U CN209065125U (en) 2018-11-16 2018-11-16 A kind of aqueous film holiday bug repairing apparatus

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Application Number Priority Date Filing Date Title
CN201821895919.1U CN209065125U (en) 2018-11-16 2018-11-16 A kind of aqueous film holiday bug repairing apparatus

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111530689A (en) * 2020-04-15 2020-08-14 河北金力新能源科技股份有限公司 Method for identifying and improving missing coating of diaphragm and diaphragm coating system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111530689A (en) * 2020-04-15 2020-08-14 河北金力新能源科技股份有限公司 Method for identifying and improving missing coating of diaphragm and diaphragm coating system

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