CN209055277U - A kind of scene ready-package Rotor Low-speed Dynamic platform - Google Patents

A kind of scene ready-package Rotor Low-speed Dynamic platform Download PDF

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Publication number
CN209055277U
CN209055277U CN201822135565.7U CN201822135565U CN209055277U CN 209055277 U CN209055277 U CN 209055277U CN 201822135565 U CN201822135565 U CN 201822135565U CN 209055277 U CN209055277 U CN 209055277U
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rotor
dynamic platform
speed dynamic
bearing
speed
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CN201822135565.7U
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Inventor
黄海舟
邴汉昆
张才稳
吴峥峰
王群英
周保中
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Huadian Electric Power Research Institute Co Ltd
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Huadian Electric Power Research Institute Co Ltd
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Abstract

The embodiment of the present application discloses a kind of live ready-package Rotor Low-speed Dynamic platform, including base support, rubber cushion blocks, bearing block, the bearing for setting up rotor to be measured, key phase, vibrating sensor, motor, data collecting instrument and computer for driving rotor rotation to be measured;Pass through the structure of above-mentioned Rotor Low-speed Dynamic platform, it can establish the first critical speed prediction model of Rotor Low-speed Dynamic platform system, when needing to carry out Rotor Low-speed Dynamic test based on Rotor Low-speed Dynamic platform provided by the present application, the first critical speed of above-mentioned first critical speed prediction model prediction Rotor Low-speed Dynamic platform system can be first passed through, obtained first critical speed to be predicted builds Rotor Low-speed Dynamic platform when meeting dynamic balance running condition again, to can once put up the Rotor Low-speed Dynamic platform for meeting dynamic balance running condition, realize live fast-assembling, save duration and cost.

Description

A kind of scene ready-package Rotor Low-speed Dynamic platform
Technical field
This application involves fired power generating unit mechanical oscillation fields, more specifically to a kind of live ready-package rotor low speed Dynamic balance bench.
Background technique
Rotor dynamic balancing is a research contents of rotor dynamics, and imbalance can cause the vibration values of rotor to increase, no Conducive to rotor normal operation.So for there are the rotors of mass unbalance should carry out dynamic balance treatment.Machine manufacture or In maintenance, dynamic balancing becomes a procedure.
Often the duration is nervous for unit maintenance, while expending the factors such as higher cost in order to avoid rotor returns factory, usually selects Dynamic balance bench is built at the scene carries out Rotor Low-speed Dynamic test.The balancing speed control of general the low speed dynamic balance at field test In 250r/min or so or more lower, thus the first critical speed that rotor is significantly appeared under this balancing speed is required, There is appropriate sensitivity to unbalance on low-speed balancing platform to obtain rotor.This sensitivity to unbalance is by adjusting dynamic The support stiffness of balancer is come what is realized, and its essence is the single order that adjustment support stiffness obtains suitable dynamic balance bench system is critical Revolving speed (generally takes 120r/min~150r/min), to meet the condition for implementing dynamic balance running at the scene.
Currently, scene frequently with rubber pad low-speed balancing platform, is the original dimension for rule of thumb designing rubber cushion blocks Low-speed balancing platform is set up, subsequent motor drag rotor carries out preliminary operation.If dynamic balance bench system cannot obtain in boosting velocity procedure To expected first critical speed (excessively high, too low all bad), then need shutdown to remove rubber cushion blocks and re-start rubber cushion blocks Size adjusting reinstalls to rubber cushion blocks adjusted on dynamic balance bench.It is generally necessary to which repeatedly adjusting can just be finally reached The demand of the low speed dynamic balance at field test.And the process CIMS of scene dismounting rubber cushion blocks is complicated, frequent dismounting adjustment rubber Cushion block not only expends a large amount of manpower and material resources, also can not good control to the duration at scene.
Therefore, how quickly to search out suitable support stiffness, fast construction the low speed dynamic balance at field platform become urgently solve Certainly the technical issues of.
Utility model content
The purpose of the application is to provide a kind of live ready-package Rotor Low-speed Dynamic platform, is existed in the prior art with overcoming The technical issues of.
To achieve the above object, this application provides following technical solutions:
A kind of scene ready-package Rotor Low-speed Dynamic platform, comprising:
Base support;
For adjusting the rubber cushion blocks of the Rotor Low-speed Dynamic platform support stiffness;
Bearing block;
For setting up the bearing of rotor to be measured;
For measuring the key phase of revolving speed;
For measuring the vibrating sensor of vibration;
For driving the motor of the rotor rotation to be measured;
Data collecting instrument and computer;
Wherein, the rubber cushion blocks are mounted between the base support and the bearing block, and the bearing is mounted on institute It states on bearing block, the key phase is mounted on the axial edge of the bearing, and the vibrating sensor is mounted on the axis It holds on seat;The data collecting instrument is connect with the key phase and the vibrating sensor;The computer and the number It is connected according to Acquisition Instrument;The rubber cushion blocks include: the non-driven-end bearing rubber cushion blocks of the motor, drive end bearing rubber pad Block.
Above-mentioned Rotor Low-speed Dynamic platform, it is preferred that the quantity of the vibrating sensor is 2~4.
Above-mentioned Rotor Low-speed Dynamic platform, it is preferred that 2~4 vibrating sensors are arranged in same level not Same position.
Above-mentioned Rotor Low-speed Dynamic platform, it is preferred that the non-driven-end bearing rubber cushion blocks include N number of sub- rubber pad Block, the drive end bearing rubber cushion blocks include P sub- rubber cushion blocks, and the N and P are integer.
Above-mentioned Rotor Low-speed Dynamic platform, it is preferred that the bearing is half circular journal bearing.
Above-mentioned Rotor Low-speed Dynamic platform, it is preferred that the base support is connect by fixing bolt with concrete pedestal.
Above-mentioned Rotor Low-speed Dynamic platform, it is preferred that further include:
Oil dripping tube, the oil dripping tube are located at the top of the bearing, the lubricating oil of the oil dripping tube drippage for it is described to Survey the lubrication between rotor and the bearing.
Above-mentioned Rotor Low-speed Dynamic platform, it is preferred that the motor and the rotor to be measured are connected by gear or universal joint It connects.
Above-mentioned Rotor Low-speed Dynamic platform, it is preferred that the motor is the motor braked by salt bath principle.
By above scheme it is found that a kind of live ready-package Rotor Low-speed Dynamic platform provided by the present application, including pedestal Bracket, rubber cushion blocks, bearing block, the bearing for setting up rotor to be measured, key phase, vibrating sensor, for drive to Survey motor, data collecting instrument and the computer of rotor rotation;By the structure of above-mentioned Rotor Low-speed Dynamic platform, it can establish and turn The first critical speed prediction model of sub- low-speed balancing platform system, and support stiffness and rubber due to Rotor Low-speed Dynamic platform The size of rubber mat block is related, therefore, by the first critical speed prediction model, can find rubber cushion blocks size and face with single order Relationship between boundary's revolving speed, so as to the first critical speed of the good Rotor Low-speed Dynamic platform system of look-ahead system building The requirement for whether meeting dynamic balance running carries out repeatedly without rubber cushion blocks are installed on after above-mentioned low-speed balancing platform Preliminary operation and dismounting adjustment rubber cushion blocks reach and quickly search out the good live rotor low speed of suitable support stiffness, fast construction and move The purpose of balancer.
Detailed description of the invention
In order to illustrate the technical solutions in the embodiments of the present application or in the prior art more clearly, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of application for those of ordinary skill in the art without creative efforts, can be with It obtains other drawings based on these drawings.
Fig. 1 is a kind of structural schematic diagram of Rotor Low-speed Dynamic platform provided by the embodiments of the present application;
Fig. 2 is the right view of Rotor Low-speed Dynamic platform shown in Fig. 1.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present application, technical solutions in the embodiments of the present application carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of embodiments of the present application, instead of all the embodiments.It is based on Embodiment in the application, those of ordinary skill in the art are obtained every other under that premise of not paying creative labor Embodiment shall fall in the protection scope of this application.
Fig. 1 and Fig. 2 are please referred to, Fig. 1 is the one of live ready-package Rotor Low-speed Dynamic platform provided by the embodiments of the present application Kind structural schematic diagram, Fig. 2 are that the right view of Rotor Low-speed Dynamic platform shown in Fig. 1 (only shows the portions in Fig. 1 in 2 in figure Part), which may include:
Base support 1, rubber cushion blocks 2, bearing block 3, bearing 4, oil dripping tube 5, fixing bolt 6, motor 7 (do not show in Fig. 1 Out), vibrating sensor 8, key phase 9, data collecting instrument 10 and computer 11;
Wherein, rubber cushion blocks 2 are mounted between base support 1 and bearing block 3.The support stiffness of Rotor Low-speed Dynamic platform It is adjusted by rubber cushion blocks 2.By adjusting the size of rubber cushion blocks 2, thus it is possible to vary the bearing of Rotor Low-speed Dynamic platform is rigid Degree.
Bearing 4 is mounted on bearing block 3, and bearing 4 is for setting up rotor to be measured, and bearing 4 is half circular journal bearing.
Vibrating sensor 8, for measuring bearing shell vibration.Vibrating sensor 8 is mounted on bearing block 3, and optionally, vibration passes Sensor 8 may be mounted at side parallel with the axis of bearing 4 on bearing block 3.
Key phase 9 is mounted on the axial edge of bearing 4, for measuring the revolving speed of rotor to be measured.
Motor 7 is connect with rotor to be measured, for driving rotor to be measured to rotate.
Data collecting instrument 10 is used to acquire the data of key phase 9 and vibrating sensor 8, and transfers data to calculating Machine 11, in order to monitor the first critical speed of bearing shell vibration and Rotor Low-speed Dynamic platform system.
Wherein, rubber cushion blocks 2 include two parts, are respectively as follows: the non-driven-end bearing rubber cushion blocks of motor 7, drive end axle Hold rubber cushion blocks.
Optionally, vibrating sensor 8 can be set multiple, such as can be set 2~4, and multiple vibrating sensor 8 divides Cloth is simutaneously arranged in same level on the bearing block of non-driven-end bearing and the bearing block of drive end bearing.
Optionally, non-driven-end bearing rubber cushion blocks may include N number of sub- rubber cushion blocks, and drive end bearing rubber cushion blocks can To include P sub- rubber cushion blocks, P and N are integer, and P and N may be the same or different.
Optionally, base support 1 can be connect by fixing bolt 6 with concrete pedestal, and base support 1 is fixed on water On the basis of mud.
Optionally, oil dripping tube 5 is located at 4 top of bearing, and the lubricating oil of the oil dripping tube 5 drippage is used for rotor to be measured and bearing 4 Between lubrication.
Optionally, it can be connected by gear or universal joint between rotor and motor 7 to be measured, i.e., rotor to be measured is by motor Pass through gear or universal joint drive.
Optionally, in the embodiment of the present application, motor is the motor braked by salt bath principle.
Based on above-mentioned Rotor Low-speed Dynamic platform, the prediction of Rotor Low-speed Dynamic platform system first critical speed can establish Model f1:
Wherein, k1Indicate the non-driven-end bearing rubber cushion blocks stiffness coefficient of Rotor Low-speed Dynamic platform;k2Indicate that rotor is low The drive end bearing rubber cushion blocks stiffness coefficient of quick-action balancer;M indicates the quality of rotor to be measured.
When needing to carry out Rotor Low-speed Dynamic test based on Rotor Low-speed Dynamic platform provided by the present application, Ke Yixian The first critical speed of Rotor Low-speed Dynamic platform system is predicted by above-mentioned first critical speed prediction model, it is to be predicted to obtain First critical speed build Rotor Low-speed Dynamic platform again when meeting dynamic balance running condition, to can once put up full The Rotor Low-speed Dynamic platform of sufficient dynamic balance running condition realizes live fast-assembling, saves duration and cost.
In addition, Rotor Low-speed Dynamic platform provided by the present application can also carry out dynamic balance bench system by " self-vibration method " The test of first critical speed, and realize being mutually authenticated between theoretical calculation.
The foregoing description of the disclosed embodiments makes professional and technical personnel in the field can be realized or use the application. Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein General Principle can be realized in other embodiments without departing from the spirit or scope of the application.Therefore, the application It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one The widest scope of cause.

Claims (9)

1. a kind of scene ready-package Rotor Low-speed Dynamic platform characterized by comprising
Base support;
For adjusting the rubber cushion blocks of the Rotor Low-speed Dynamic platform support stiffness;
Bearing block;
For setting up the bearing of rotor to be measured;
For measuring the key phase of revolving speed;
For measuring the vibrating sensor of vibration;
For driving the motor of the rotor rotation to be measured;
Data collecting instrument and computer;
Wherein, the rubber cushion blocks are mounted between the base support and the bearing block, and the bearing is mounted on the axis It holds on seat, the key phase is mounted on the axial edge of the bearing, and the vibrating sensor is mounted on the bearing block On;The data collecting instrument is connect with the key phase and the vibrating sensor;The computer is adopted with the data Collect instrument connection;The rubber cushion blocks include: the non-driven-end bearing rubber cushion blocks of the motor, drive end bearing rubber cushion blocks.
2. Rotor Low-speed Dynamic platform according to claim 1, which is characterized in that the quantity of the vibrating sensor is 2 ~4.
3. Rotor Low-speed Dynamic platform according to claim 2, which is characterized in that 2~4 vibrating sensors arrangement In the different location of same level.
4. Rotor Low-speed Dynamic platform according to claim 1, which is characterized in that the non-driven-end bearing rubber cushion blocks Including N number of sub- rubber cushion blocks, the drive end bearing rubber cushion blocks include P sub- rubber cushion blocks, and the N and P are greater than 1 Positive integer.
5. Rotor Low-speed Dynamic platform according to claim 1, which is characterized in that the bearing is half circular journal bearing.
6. Rotor Low-speed Dynamic platform according to claim 1, which is characterized in that the base support passes through fixing bolt It is connect with concrete pedestal.
7. Rotor Low-speed Dynamic platform according to claim 1, which is characterized in that further include:
Oil dripping tube, the oil dripping tube are located at the top of the bearing, and the lubricating oil of the oil dripping tube drippage is used for described to be measured turn Lubrication between the sub and described bearing.
8. Rotor Low-speed Dynamic platform according to claim 1, which is characterized in that the motor and the rotor to be measured are logical Cross gear or universal joint connection.
9. Rotor Low-speed Dynamic platform according to claim 1, which is characterized in that the motor be by salt bath principle into The motor of row braking.
CN201822135565.7U 2018-12-19 2018-12-19 A kind of scene ready-package Rotor Low-speed Dynamic platform Active CN209055277U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201822135565.7U CN209055277U (en) 2018-12-19 2018-12-19 A kind of scene ready-package Rotor Low-speed Dynamic platform

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109374209A (en) * 2018-12-19 2019-02-22 华电电力科学研究院有限公司 A kind of Rotor Low-speed Dynamic platform and critical speed prediction technique
CN111722107A (en) * 2020-06-11 2020-09-29 天津瑞源电气有限公司 Variable-pitch motor multifunctional maintenance test platform
CN112729678A (en) * 2020-12-30 2021-04-30 中国人民解放军第五七一九工厂 Dynamic balance test auxiliary device with stator for compressor

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109374209A (en) * 2018-12-19 2019-02-22 华电电力科学研究院有限公司 A kind of Rotor Low-speed Dynamic platform and critical speed prediction technique
CN109374209B (en) * 2018-12-19 2024-02-09 华电电力科学研究院有限公司 Low-speed dynamic balance table for rotor and critical rotation speed prediction method
CN111722107A (en) * 2020-06-11 2020-09-29 天津瑞源电气有限公司 Variable-pitch motor multifunctional maintenance test platform
CN112729678A (en) * 2020-12-30 2021-04-30 中国人民解放军第五七一九工厂 Dynamic balance test auxiliary device with stator for compressor

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