CN209050466U - A kind of drilling and tapping automatic device of porous part - Google Patents
A kind of drilling and tapping automatic device of porous part Download PDFInfo
- Publication number
- CN209050466U CN209050466U CN201821817789.XU CN201821817789U CN209050466U CN 209050466 U CN209050466 U CN 209050466U CN 201821817789 U CN201821817789 U CN 201821817789U CN 209050466 U CN209050466 U CN 209050466U
- Authority
- CN
- China
- Prior art keywords
- tool
- clamping
- drilling
- main shaft
- actuator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Drilling And Boring (AREA)
Abstract
本实用新型涉及一种多孔零件的钻孔攻丝自动装置,包括工作台;转盘,设于工作台上并能相对工作台水平旋转,邻近所述转盘边缘处沿周向间隔布置有多个操作工位,各操作工位上分别设有用于定位工件的夹具;至少两个工作机构,设于工作台上并邻近转盘边缘设置,各工作机构包括移动机构和设于移动机构上并能随移动机构同步移动的换刀机构,所述移动机构能相对夹具上下、前后及左右移动,所述换刀机构包括夹持刀具的主轴机构以及为主轴机构切换刀具的至少两组换刀组件。本实用新型通过移动机构能够调整换刀机构的位置,使主轴机构的夹持口始终朝向工件,从而使得刀具能够始终对准工件上待加工的孔,提高加工精度。
The utility model relates to an automatic device for drilling and tapping of porous parts, comprising a worktable; a turntable, which is arranged on the worktable and can be rotated horizontally relative to the worktable; Work stations, each operating station is respectively provided with a fixture for positioning the workpiece; at least two working mechanisms are arranged on the worktable and adjacent to the edge of the turntable, and each working mechanism includes a moving mechanism and a moving mechanism that can move with A tool changing mechanism with synchronous movement, the moving mechanism can move up and down, front and rear and left and right relative to the fixture, and the tool changing mechanism includes a spindle mechanism for clamping the tool and at least two sets of tool changing assemblies for switching the tool for the spindle mechanism. The utility model can adjust the position of the tool changing mechanism through the moving mechanism, so that the clamping port of the main shaft mechanism always faces the workpiece, so that the tool can always be aligned with the hole to be machined on the workpiece, and the machining accuracy is improved.
Description
技术领域technical field
本实用新型属于机械加工技术领域,具体涉及一种多孔零件的钻孔攻丝自动装置。The utility model belongs to the technical field of machining, in particular to an automatic device for drilling and tapping of porous parts.
背景技术Background technique
随着劳动力紧缺和劳动力成本的增加,加工型企业采取机器换人的方式来应对用工困难的局面,使工厂实现自动化生产,以提高产品的加工质量,加快产品生产效率和降低产品生产成本。其中,螺纹连接是工业产品的主要连接方式,在产品零件上钻孔和攻丝在产品生产过程中占有很大的比重。如智能锁具上的面板,就需在面板上开设若干安装孔,为提高安装孔的加工精度和效率,钻孔攻牙机应运而生。并且钻孔攻牙机上一般配备有刀库来进行换刀,通过不同的刀具对安装孔进行钻孔、攻丝或对不同孔径的孔进行加工。With the shortage of labor and the increase of labor costs, processing enterprises have adopted the method of replacing human beings with machines to cope with the situation of labor difficulties, so that factories can realize automatic production, so as to improve the processing quality of products, speed up product production efficiency and reduce product production costs. Among them, threaded connection is the main connection method of industrial products, and drilling and tapping on product parts occupy a large proportion in the production process of products. For example, the panel on the smart lock needs to open several mounting holes on the panel. In order to improve the machining accuracy and efficiency of the mounting holes, the drilling and tapping machine came into being. And the drilling and tapping machine is generally equipped with a tool magazine to change the tool, and the installation holes are drilled, tapped or processed with different diameters by different tools.
如专利号为ZL201620413660.7(公告号为CN205733799U)的实用新型专利公开的《具有齿轮式刀库的钻孔攻牙机》所示,该钻孔攻牙机通过齿轮传动使刀库旋转来实现换刀功能,但是齿轮传动易导致刀库转动不到位,致使刀具与待加工的孔位不能完全对准,进而影响工件的加工。As shown in "Drilling and Tapping Machine with Gear-type Tool Magazine" disclosed in the utility model patent with the patent number of ZL201620413660.7 (announcement number of CN205733799U), the drilling and tapping machine is realized by rotating the tool magazine through gear transmission. The tool change function, but the gear transmission can easily cause the tool magazine to not rotate in place, so that the tool cannot be completely aligned with the hole to be processed, thereby affecting the processing of the workpiece.
另外,该钻孔攻牙机的工作台只能相对底座前后移动,机头只能相对机架上下移动,若刀具与待加工的孔未对准,则不便于进行调整,从而导致加工精度低;并且,对于工件上不同位置和不同孔径的孔,工件可能需要多次装夹才能适应该钻孔攻牙机的加工。In addition, the table of the drilling and tapping machine can only move back and forth relative to the base, and the machine head can only move up and down relative to the frame. If the tool is not aligned with the hole to be processed, it is inconvenient to adjust, resulting in low machining accuracy. ; And, for holes with different positions and different diameters on the workpiece, the workpiece may need to be clamped multiple times to adapt to the processing of the drilling and tapping machine.
或者如专利号为ZL201710198612.X(公开号为CN106826335A)的发明专利公开的《一种双连杆换刀装置》所示,包括若干组换刀组件、主轴、基座,所述主轴穿设于基座中部并可上下运动,主轴周边设有若干组换刀组件,各组换刀组件均包括驱动装置、刀卡、双连杆、固定座,所述双连杆的一端与固设于基座底部的固定座活动连接,双连杆的另一端与水平设置的刀卡连接,所述双连杆在驱动装置的作用下可绕固定座为转动,在双连杆运动过程中刀卡保持水平。各组换刀组件为独立控制运作,即可选择任意组的换刀组件下的刀柄与主轴下的刀柄进行切换,实现换刀。Or as shown in "A Double Link Tool Changing Device" disclosed in the invention patent with the patent number ZL201710198612.X (publication number CN106826335A), it includes several sets of tool changing components, a main shaft and a base, and the main shaft passes through the The middle of the base can move up and down, and several sets of tool change assemblies are arranged around the main shaft. The fixed seat at the bottom of the seat is movably connected, and the other end of the double connecting rod is connected with the horizontally arranged tool clip. Level. Each group of tool change components is controlled independently, and you can select the tool holder under any group of tool change components and the tool holder under the spindle to switch to realize tool change.
因主轴的位置固定,故装配于主轴上的刀具位置也固定,不会出现刀具定位不准确、而不能对准孔位的问题。但是其中一组换刀组件在收起来的状态下,仍然位于主轴的一侧并距离主轴较近,这样易导致另一组换刀组件在工作时,若刀卡移动行程较大会与前一组收起来的换刀组件产生干涉,结构不够紧凑;另外,换刀组件在收起来的状态下,其位置也比较靠下,刀卡以及刀卡夹持的刀具始终位于基座下方,如此在加工工件时,若工件表面凹凸不平,则较高的位置容易与刀卡、或刀卡夹持的刀具产生干涉。Because the position of the main shaft is fixed, the position of the tool mounted on the main shaft is also fixed, and the problem of inaccurate positioning of the tool and inability to align the hole position will not occur. However, when one set of tool change assemblies is stowed away, it is still located on one side of the spindle and is relatively close to the spindle, which may easily lead to the other set of tool change assemblies working, if the movement stroke of the tool card is larger, it will be different from that of the previous set. The retracted tool changer assembly interferes, and the structure is not compact enough; in addition, when the tool changer assembly is retracted, its position is relatively lower, and the tool card and the tool clamped by the tool card are always located under the base, so that during processing When working on a workpiece, if the surface of the workpiece is uneven, the higher position is likely to interfere with the tool holder or the tool clamped by the tool holder.
实用新型内容Utility model content
本实用新型所要解决的技术问题是针对现有技术的现状,提供一种刀具能始终对准待加工孔进行加工的多孔零件的钻孔攻丝自动装置。The technical problem to be solved by the utility model is to provide an automatic device for drilling and tapping of porous parts in which the tool can always be aligned with the hole to be processed for processing according to the current state of the prior art.
本实用新型解决上述技术问题所采用的技术方案为:一种多孔零件的钻孔攻丝自动装置,其特征在于:包括The technical scheme adopted by the utility model to solve the above technical problems is: an automatic device for drilling and tapping of porous parts, which is characterized in that: comprising:
工作台;workbench;
转盘,设于工作台上并能相对工作台水平旋转,邻近所述转盘边缘处沿周向间隔布置有多个操作工位,各操作工位上分别设有用于定位工件的夹具;The turntable is arranged on the worktable and can be rotated horizontally relative to the worktable. A plurality of operation stations are arranged at intervals along the circumferential direction adjacent to the edge of the turntable, and each operation station is respectively provided with a clamp for positioning the workpiece;
至少两个工作机构,设于工作台上并邻近转盘边缘设置,各工作机构包括移动机构和设于移动机构上并能随移动机构同步移动的换刀机构,所述移动机构能相对夹具上下、前后及左右移动,所述换刀机构包括夹持刀具的主轴机构以及为主轴机构切换刀具的至少两组换刀组件。At least two working mechanisms are arranged on the worktable and adjacent to the edge of the turntable. Each working mechanism includes a moving mechanism and a tool-changing mechanism that is arranged on the moving mechanism and can move synchronously with the moving mechanism. The moving mechanism can move up and down relative to the clamp, Moving back and forth and left and right, the tool changing mechanism includes a spindle mechanism for clamping the tool and at least two sets of tool changing assemblies for switching the tool for the spindle mechanism.
为避免工件的多次装夹或避免多次更换刀具,同一换刀机构上的各换刀组件分别对应同一个孔的不同加工工序,如此在一个操作工位上即可完成同一个孔的不同加工工序,无需人为更换刀具或多次装夹工件,提高加工精度和效率。换言之,同一换刀机构上的其中一组换刀组件进行钻孔,该换刀机构上的另一组换刀组件能进行攻丝等。In order to avoid multiple clamping of workpieces or multiple tool replacements, each tool changing assembly on the same tool changing mechanism corresponds to different processing procedures of the same hole, so that the same hole can be completed in one operation station. In the machining process, there is no need to manually change the tool or clamp the workpiece for many times, which improves the machining accuracy and efficiency. In other words, one group of tool change assemblies on the same tool change mechanism can perform drilling, and the other group of tool change assemblies on the same tool change mechanism can perform tapping and the like.
为避免工件的多次装夹或避免多次更换刀具,相邻两个工作机构对应加工不同孔径的孔,如此随着转盘转动一个循环,即可完成工件上不同孔径的孔的加工,加工精度和效率高。In order to avoid multiple clamping of the workpiece or multiple tool replacements, two adjacent working mechanisms correspond to holes with different diameters, so that with one cycle of the turntable, the holes with different diameters on the workpiece can be processed, and the machining accuracy is high. and high efficiency.
所述换刀机构可以有多种结构形式,优选地,所述主轴机构包括主轴架和主轴,所述主轴下部延伸出主轴架,且所述主轴底部具有用于夹持刀具的夹持口,所述夹持口与刀具保持在同一轴线上,各换刀组件沿主轴架的外侧壁周向均布,在换刀组件完成换刀并收起的状态下,所述换刀组件的各部件均位于主轴架的外侧而避免与主轴产生干涉,如此避免换刀组件在收起来的状态下,与其他部件产生干涉。The tool changing mechanism can have various structural forms. Preferably, the spindle mechanism includes a spindle frame and a main shaft, the lower part of the main shaft extends out of the main shaft frame, and the bottom of the main shaft has a clamping port for clamping the tool, The clamping port and the tool are kept on the same axis, and the tool changing assemblies are evenly distributed along the outer side wall of the spindle frame. The outer side of the spindle frame avoids interference with the spindle, so that the tool changer assembly can be prevented from interfering with other components in the stowed state.
所述换刀机构可以有多种结构形式,优选地,每一换刀组件包括有The tool changing mechanism may have various structural forms, preferably, each tool changing assembly includes a
第一驱动机构,包括第一驱动件以及由第一驱动件驱动而上下移动的第一推杆,所述第一驱动件设置于主轴架的外侧壁上;a first driving mechanism, comprising a first driving member and a first push rod that is driven by the first driving member to move up and down, the first driving member is arranged on the outer side wall of the spindle frame;
第二驱动机构,包括第二驱动件以及由第二驱动件驱动而上下移动的第二推杆,所述第二驱动件与第一推杆的动力输出端驱动相连;The second driving mechanism includes a second driving member and a second push rod that is driven by the second driving member to move up and down, and the second driving member is drivingly connected to the power output end of the first push rod;
用于夹持刀具的夹持机构,所述夹持机构的第一端与第一推杆的输出端转动连接,所述夹持机构的第二端设有夹持刀具的夹持部,所述夹持机构的中部与一连接件的第一端转动相连,该连接件的第二端与第二推杆的动力输出端转动相连。A clamping mechanism for clamping a tool, the first end of the clamping mechanism is rotatably connected with the output end of the first push rod, and the second end of the clamping mechanism is provided with a clamping portion for clamping the tool, so The middle part of the clamping mechanism is rotatably connected with the first end of a connecting piece, and the second end of the connecting piece is rotatably connected with the power output end of the second push rod.
该换刀组件结构简单,且各部件配合使得换刀动作迅速可靠,且换刀机构在不工作时,第一推杆、第二推杆和夹持机构能够完全收起,并远离电主轴以防止与电主轴、电主轴上的刀具产生干涉。The tool changing assembly has a simple structure, and the cooperation of various components makes the tool changing action fast and reliable, and when the tool changing mechanism is not working, the first push rod, the second push rod and the clamping mechanism can be completely retracted and kept away from the electric spindle to Prevent interference with the electric spindle and the tool on the electric spindle.
为进一步确保换刀机构在收起来时远离电主轴,所述第二驱动件位于所述第一驱动件外侧。In order to further ensure that the tool changing mechanism is away from the electric spindle when it is retracted, the second driving member is located outside the first driving member.
为防止换刀机构收起来时,夹持机构或夹持机构上的刀具位置较低而与工件产生干涉,第一驱动件和第二驱动件的底面均高于主轴架的底面。因工件表面若凹凸不平,则位置较高的部位极易与夹持机构、或夹持机构上的刀具产生干涉。In order to prevent the clamping mechanism or the tool on the clamping mechanism from interfering with the workpiece due to the lower position of the clamping mechanism when the tool changing mechanism is retracted, the bottom surfaces of the first driving member and the second driving member are higher than the bottom surface of the spindle frame. If the surface of the workpiece is uneven, the higher position is very likely to interfere with the clamping mechanism or the tool on the clamping mechanism.
为便于使第二驱动件与第一推杆的动力输出端驱动相连,所述第二驱动件通过一连接架与所述第一推杆的输出端相连,并所述夹持机构的第一端与该连接架铰接。连接架的设置不仅便于第一驱动件、第二驱动件、夹持机构的装配,也使得第二驱动件被第一推杆带动时运行平稳。且若无连接架,第二驱动件设置于第一推杆的下端,则在换刀机构收起时,夹持机构所夹持的刀具位置也会相对靠下,在加工工件时,容易与工件产生干涉。In order to facilitate the driving connection between the second driving member and the power output end of the first push rod, the second driving member is connected with the output end of the first push rod through a connecting frame, and the first push rod of the clamping mechanism is connected to the first push rod. The end is hinged to the connecting frame. The arrangement of the connecting frame not only facilitates the assembly of the first driving member, the second driving member and the clamping mechanism, but also enables the second driving member to run smoothly when driven by the first push rod. And if there is no connecting frame, and the second driving member is arranged at the lower end of the first push rod, when the tool changing mechanism is retracted, the position of the tool clamped by the clamping mechanism will be relatively lower, and it is easy to match the workpiece when machining the workpiece. The workpiece interferes.
为进一步提高第二驱动件被第一推杆带动时的运行平稳性,所述连接架和第一驱动件之间通过滑轨结构滑动相连。通过滑轨结构的设置,不仅使得第二驱动件运行平稳,还对其运行轨迹进行定位导向,因第二驱动件若出现运行偏差,极有可能导致夹持机构不能准确的与电主轴配合进行换刀。In order to further improve the running stability when the second driving member is driven by the first push rod, the connecting frame and the first driving member are slidably connected through a sliding rail structure. The arrangement of the slide rail structure not only makes the second driving member run smoothly, but also positions and guides its running track. If the second driving member has a running deviation, it is very likely that the clamping mechanism cannot be accurately matched with the electric spindle. Change the knife.
为使得换刀机构在收起时,夹持机构远离主轴而避免与主轴上的刀具产生干涉,优选地,所述夹持机构包括后段、前段以及连接后段和前段的中段,所述后段与第一推杆转动连接,所述前段和中段的连接处与所述连接件的第一端转动连接,所述夹持部设于前段的端部,且后段与中段之间的夹角为钝角,中段与前段之间的夹角为钝角。该夹持机构结构简单且易于制作,当然夹持机构也可以为其他结构,只要在收起时不与电主轴产生干涉即可。In order to keep the clamping mechanism away from the main shaft to avoid interference with the tool on the main shaft when the tool changing mechanism is retracted, preferably, the clamping mechanism includes a rear section, a front section, and a middle section connecting the rear section and the front section, the rear section. The segment is rotatably connected with the first push rod, the connection between the front segment and the middle segment is rotatably connected with the first end of the connector, the clamping portion is provided at the end of the front segment, and the clamping portion between the rear segment and the middle segment is rotatably connected. The angle is an obtuse angle, and the angle between the middle section and the front section is an obtuse angle. The clamping mechanism has a simple structure and is easy to manufacture. Of course, the clamping mechanism can also be of other structures, as long as it does not interfere with the electric spindle when retracted.
为便于夹持刀具,所述夹持部包括开设于所述前段的端部的凹入部,前述凹入部的相对的两侧壁上均设有将刀具定位在槽内的夹紧件。To facilitate clamping the tool, the clamping portion includes a concave portion opened at the end of the front section, and two opposite side walls of the concave portion are provided with clamping members for positioning the tool in the groove.
为减小刀具体积,所述刀具的头部呈上小下大的圆台状,如此刀具的上部可直接被主轴夹持,而无需再设置锥状刀柄。In order to reduce the volume of the tool, the head of the tool is in the shape of a truncated cone with a small upper part and a large lower part, so that the upper part of the tool can be directly clamped by the spindle without the need for a tapered tool handle.
与现有技术相比,本实用新型的优点:1、本实用新型的工作机构通过设置移动机构以及随移动机构同步移动的夹持刀具的换刀机构,通过移动机构能够调整换刀机构的位置,使主轴机构的夹持口始终朝向工件,从而使得刀具能够始终对准工件上待加工的孔,提高加工精度;2、本实用新型的换刀组件在完成换刀收起来的状态下,换刀组件的各部件均位于主轴架的外侧而远离主轴,如此不会与主轴、及主轴夹持的刀具产生干涉;且主轴的夹持口与刀具保持在同一轴线上,并主轴可始终位于待加工孔的正上方,如此也不会产生刀具与孔对不准而导致加工偏差的问题;3、换刀机构的第一驱动件、第二驱动件的底面均高于主轴架的底面,如此在换刀组件完成换刀收起来的状态下,换刀机构的各部件以及换刀机构上的刀具都能处于相对主轴较高的位置,如此在主轴上的刀具加工工件时,换刀机构及其上的刀具不会与工件产生干涉。Compared with the prior art, the advantages of the present utility model are as follows: 1. The working mechanism of the present utility model can adjust the position of the tool changing mechanism by setting the moving mechanism and the tool changing mechanism for clamping the tool that moves synchronously with the moving mechanism. , so that the clamping port of the spindle mechanism always faces the workpiece, so that the tool can always be aligned with the hole to be machined on the workpiece, and the machining accuracy is improved; Each part of the tool assembly is located on the outer side of the spindle frame and away from the spindle, so that it will not interfere with the spindle and the tool clamped by the spindle; and the clamping port of the spindle and the tool are kept on the same axis, and the spindle can always be located in the waiting position. Just above the machining hole, so there will be no problem of machining deviation caused by misalignment between the tool and the hole; 3. The bottom surfaces of the first driving part and the second driving part of the tool changing mechanism are higher than the bottom surface of the spindle frame, so In the state where the tool change assembly is finished and folded, the components of the tool change mechanism and the tool on the tool change mechanism can be in a higher position relative to the spindle, so that when the tool on the spindle processes the workpiece, the tool change mechanism and The tool on it will not interfere with the workpiece.
附图说明Description of drawings
图1为本实用新型实施例的结构示意图;Fig. 1 is the structural representation of the utility model embodiment;
图2为图1中的其中一个工作机构的结构示意图;Fig. 2 is the structural representation of one of the working mechanisms in Fig. 1;
图3为图2中的换刀机构的结构示意图;Fig. 3 is the structural representation of the tool changing mechanism in Fig. 2;
图4为图3的另一方向的结构示意图;Fig. 4 is the structural representation of another direction of Fig. 3;
图5为图3中的其中一组换刀组件的结构示意图;FIG. 5 is a schematic structural diagram of one of the group of tool changing assemblies in FIG. 3;
图6为图3中的刀具的结构示意图;Fig. 6 is the structural representation of the cutter in Fig. 3;
图7为图3中的夹持机构的结构示意图;FIG. 7 is a schematic structural diagram of the clamping mechanism in FIG. 3;
图8为图3中的第一驱动件的结构示意图;FIG. 8 is a schematic structural diagram of the first driving member in FIG. 3;
图9为图3中的连接架的结构示意图;Fig. 9 is the structural representation of the connecting frame in Fig. 3;
图10为图2中的移动机构的结构示意图;FIG. 10 is a schematic structural diagram of the moving mechanism in FIG. 2;
图11为图10的另一方向的结构示意图;FIG. 11 is a schematic structural diagram of FIG. 10 in another direction;
图12为图1中的工件的结构示意图;Fig. 12 is the structural representation of the workpiece in Fig. 1;
图13为图12的另一方向的结构示意图;FIG. 13 is a schematic structural diagram of FIG. 12 in another direction;
图14为图1中的夹具的结构示意图;Fig. 14 is the structural representation of the clamp in Fig. 1;
图15为图1中的上下料机构的结构示意图。FIG. 15 is a schematic structural diagram of the loading and unloading mechanism in FIG. 1 .
具体实施方式Detailed ways
以下结合附图实施例对本实用新型作进一步详细描述。The present utility model will be further described in detail below with reference to the embodiments of the accompanying drawings.
如图1~15所示,本优选实施例的多孔零件的钻孔攻丝自动装置包括工作台5、转盘6、工作机构、换刀机构和上下料机构,转盘6上方设有用于容置线缆等部件的容置盘,在上下料机构8的两侧分别设有上料输送装置86和下料输送装置87。上料输送装置86和下料输送装置87均包括输送带,若干工件9并排放置于输送带上。As shown in Figures 1-15, the automatic device for drilling and tapping of porous parts in this preferred embodiment includes a worktable 5, a turntable 6, a working mechanism, a tool changing mechanism and a loading and unloading mechanism. The accommodating tray for cables and other components is provided with a feeding conveying device 86 and a discharging conveying device 87 on both sides of the loading and unloading mechanism 8 respectively. The feeding conveying device 86 and the discharging conveying device 87 both include conveying belts, and several workpieces 9 are placed side by side on the conveying belts.
转盘6设于工作台5上并能在电机或其他驱动机构的作用下相对工作台5水平旋转,邻近转盘6边缘处沿周向间隔布置有多个操作工位,各操作工位上分别设有用于定位工件9的夹具61。The turntable 6 is arranged on the worktable 5 and can rotate horizontally relative to the worktable 5 under the action of a motor or other driving mechanism. A plurality of operation stations are arranged at intervals along the circumferential direction adjacent to the edge of the turntable 6. There is a jig 61 for positioning the workpiece 9 .
如图12、13所示,本实施例中,工件9为锁具面板,如图所示,锁具面板上的不同位置设有若干孔径、深度不一样的安装孔。如图14所示,夹具61具有与工件9相适配的供工件9放置的定位槽611,在定位槽611的长度方向的两侧均设有定位机构,定位机构包括安装架612和设于安装架上的定位件613,定位件613朝向定位槽611延伸并能相对安装架612伸缩。在工件9置入夹具61内的状态下,定位件613伸出抵在工件9的上端面,需取出工件9时,定位件613收缩而解除对工件9的卡抵。As shown in Figures 12 and 13, in this embodiment, the workpiece 9 is a lock panel. As shown in the figure, several mounting holes with different diameters and depths are provided at different positions on the lock panel. As shown in FIG. 14 , the fixture 61 has a positioning groove 611 adapted to the workpiece 9 for placing the workpiece 9 , and positioning mechanisms are provided on both sides of the positioning groove 611 in the length direction. The positioning mechanism includes a mounting frame 612 and a The positioning member 613 on the mounting frame extends toward the positioning groove 611 and can be extended and retracted relative to the mounting frame 612 . When the workpiece 9 is placed in the fixture 61 , the positioning member 613 protrudes against the upper end surface of the workpiece 9 .
如图1所示,本实施例中,工作机构有四个,均邻近转盘6边缘设置,并沿转盘6的转动方向间隔设于工作台5上,操作工位的数量不少于工作机构的数量。如图2所示,工作机构包括固定架71、设于固定架71上的移动机构7和设于移动机构7上并能随移动机构7同步移动的换刀机构,且移动机构7能相对夹具61上下、前后及左右移动。As shown in FIG. 1 , in this embodiment, there are four working mechanisms, all of which are arranged adjacent to the edge of the turntable 6, and are arranged on the worktable 5 at intervals along the rotation direction of the turntable 6, and the number of operating stations is not less than the number of working mechanisms. quantity. As shown in FIG. 2, the working mechanism includes a fixed frame 71, a moving mechanism 7 arranged on the fixed frame 71, and a tool changing mechanism arranged on the moving mechanism 7 and can move synchronously with the moving mechanism 7, and the moving mechanism 7 can be relative to the clamp 61 Move up and down, back and forth and left and right.
如图3~9所示,其中各换刀机构包括夹持刀具91的主轴机构1以及为主轴机构1切换刀具91的三组换刀组件2,每组换刀组件2可夹持一个刀具91,本实施例中,一个工作机构上的三组换刀组件2夹持的三个刀具91分别为钻孔刀具91、倒角刀具91、攻丝刀具91,以适应一个孔的不同加工工序。As shown in FIGS. 3 to 9 , each tool changing mechanism includes a spindle mechanism 1 for holding a tool 91 and three sets of tool changing assemblies 2 for switching tools 91 for the spindle mechanism 1 , and each set of tool changing assemblies 2 can hold one tool 91 In this embodiment, the three tools 91 clamped by the three sets of tool changing assemblies 2 on a working mechanism are respectively drilling tools 91, chamfering tools 91, and tapping tools 91, so as to adapt to different processing procedures of a hole.
主轴机构1包括主轴架11和主轴12,主轴12下部延伸出主轴架11,且主轴12底部具有用于夹持刀具91的夹持口121,本实施例中的主轴12为电主轴12。如图1、2所示,本实施例中,换刀组件2有三组,各换刀组件2沿周向间隔设置于主轴架11的外侧壁上,在换刀组件2完成换刀的状态下,换刀组件2的各部件均位于主轴架11的外侧而远离主轴12。The main shaft mechanism 1 includes a main shaft frame 11 and a main shaft 12 , the lower part of the main shaft 12 extends out of the main shaft frame 11 , and the bottom of the main shaft 12 has a clamping port 121 for clamping the tool 91 . As shown in FIGS. 1 and 2 , in this embodiment, there are three sets of tool change assemblies 2 , and each tool change assembly 2 is arranged on the outer side wall of the spindle frame 11 at intervals along the circumferential direction. When the tool change assembly 2 completes the tool change , each component of the tool changer assembly 2 is located on the outer side of the main shaft frame 11 and away from the main shaft 12 .
如图3~5所示,每一换刀组件2包括有第一驱动机构21、第二驱动机构22和用于夹持刀具91的夹持机构23,第一驱动机构21包括第一驱动件211以及由第一驱动件211驱动而上下移动的第一推杆212,第一驱动件211设置于主轴架11的外侧壁上,第二驱动机构22包括第二驱动件221以及由第二驱动件221驱动而上下移动的第二推杆222,第二驱动件221位于第一驱动件211的外侧并与第一驱动件211之间设有连接架4,且第一驱动件211和第二驱动件221的底面均高于主轴架11的底面。As shown in FIGS. 3 to 5 , each tool changing assembly 2 includes a first driving mechanism 21 , a second driving mechanism 22 and a clamping mechanism 23 for clamping the tool 91 , and the first driving mechanism 21 includes a first driving member 211 and a first push rod 212 that moves up and down driven by a first driving member 211, the first driving member 211 is arranged on the outer side wall of the spindle frame 11, and the second driving mechanism 22 includes a second driving member 221 and is driven by the second driving member 221. The second push rod 222 is driven by the member 221 to move up and down. The second driving member 221 is located outside the first driving member 211 and is provided with a connecting frame 4 between the first driving member 211 and the first driving member 211 and the second driving member 211. The bottom surface of the driving member 221 is higher than the bottom surface of the spindle frame 11 .
本实施例中,第一驱动件211和第二驱动件221均可以为气缸或液压缸。In this embodiment, both the first driving member 211 and the second driving member 221 may be an air cylinder or a hydraulic cylinder.
连接架4与第二驱动件221固定相连,与第一驱动件211通过滑轨结构滑动配合,第一推杆212的输出端设于连接件24上。如图8、9所示,滑轨结构包括设于第一驱动件211上的滑槽213以及设于连接架4上的导轨41,导轨41置于滑槽213内并能相对滑槽213上下移动。The connecting frame 4 is fixedly connected with the second driving member 221 , and slidingly fits with the first driving member 211 through the sliding rail structure. The output end of the first push rod 212 is provided on the connecting member 24 . As shown in FIGS. 8 and 9 , the sliding rail structure includes a sliding groove 213 provided on the first driving member 211 and a guide rail 41 provided on the connecting frame 4 . move.
如图7所示,夹持机构23包括后段232、前段233以及连接后段232和前段233的中段234,其中后段232(即夹持机构23的第一端)与连接架4上的铰接部42转动连接,前段233和中段234的连接处(即夹持机构23的中部)与连接件24的第一端转动连接,连接件24的第二端与第二推杆222转动相连,在前段233(即夹持机构23的第二端)的端部设置有夹持部231,后段232与中段234之间的夹角为钝角,中段234与前段233之间的夹角为钝角。As shown in FIG. 7 , the clamping mechanism 23 includes a rear section 232 , a front section 233 and a middle section 234 connecting the rear section 232 and the front section 233 , wherein the rear section 232 (ie the first end of the clamping mechanism 23 ) is connected to the The hinge part 42 is rotatably connected, the connection between the front section 233 and the middle section 234 (ie the middle of the clamping mechanism 23) is rotatably connected with the first end of the connecting piece 24, and the second end of the connecting piece 24 is rotatably connected with the second push rod 222, A clamping portion 231 is provided at the end of the front section 233 (ie, the second end of the clamping mechanism 23 ), the angle between the rear section 232 and the middle section 234 is an obtuse angle, and the angle between the middle section 234 and the front section 233 is an obtuse angle .
夹持部231包括开设于前段233的端部的凹入部235,前述凹入部235的相对的两侧壁上均设有将刀具91定位在凹入部235内的夹紧件236,夹紧件236受到刀具91的挤压力能相对于凹入部235移动从而夹紧或释放刀具91。换言之,当需要安装刀具91时,两个夹紧件236相对远离而使刀具91置入凹入部235,然后夹紧件235在弹性作用下再相互靠拢而夹紧刀具91。The clamping part 231 includes a concave part 235 opened at the end of the front section 233 , the opposite two side walls of the concave part 235 are provided with clamping parts 236 for positioning the cutter 91 in the concave part 235 , and the clamping parts 236 The pressing force received by the cutter 91 can move relative to the concave portion 235 to clamp or release the cutter 91 . In other words, when the cutter 91 needs to be installed, the two clamping pieces 236 are relatively far apart so that the cutter 91 is placed in the concave portion 235 , and then the clamping pieces 235 move closer to each other under the elastic action to clamp the cutter 91 .
另外,如图6所示,刀具91的头部呈上小下大的圆台状,如此刀具91的上部可直接被主轴12夹持,而无需再设置锥状刀柄。根据工件9的特点,各换刀组件2的夹持部231可安装倒角刀具91、攻丝刀具91、钻孔刀具91或不同直径的刀具91等,刀具91在工件9的不同加工阶段可任意快捷的更换。In addition, as shown in FIG. 6 , the head of the tool 91 is in the shape of a truncated cone with a small upper part and a large lower part, so that the upper part of the tool 91 can be directly clamped by the spindle 12 without a tapered shank. According to the characteristics of the workpiece 9 , the clamping part 231 of each tool change assembly 2 can be installed with a chamfering tool 91 , a tapping tool 91 , a drilling tool 91 or a tool 91 with different diameters, etc. The tool 91 can be used in different processing stages of the workpiece 9 . Arbitrary and quick replacement.
第二驱动机构22可以随第一驱动机构21同步移动,夹持机构23能相对第一推杆212转动,连接件24能相对第二推杆222转动,且连接件24与夹持机构23转动相连,即连接件24和夹持机构23组合成一个曲柄连杆机构。The second driving mechanism 22 can move synchronously with the first driving mechanism 21 , the clamping mechanism 23 can rotate relative to the first push rod 212 , the connecting piece 24 can rotate relative to the second push rod 222 , and the connecting piece 24 and the clamping mechanism 23 can rotate Connected, that is, the connecting member 24 and the clamping mechanism 23 are combined into a crank-link mechanism.
当第一推杆212保持不动时,第一推杆212和夹持机构23可以视为相对固定,此时第二推杆222可以带动连接件24上下移动,使得夹持机构23可以绕着连接架4上的铰接部41转动,以此控制刀具91的位置。When the first push rod 212 remains stationary, the first push rod 212 and the clamping mechanism 23 can be regarded as relatively fixed. At this time, the second push rod 222 can drive the connecting piece 24 to move up and down, so that the clamping mechanism 23 can move around the The hinge portion 41 on the connecting frame 4 rotates, so as to control the position of the cutter 91 .
本实施例的换刀组件2的工作过程如下:当刀具91达到图3中左侧换刀组件所示位置时(该换刀组件处于打开状态),第一推杆212缩回将第二驱动机构22、连接件24、夹持机构23整体向上带动,使刀具91垂直上升,达到可以被电主轴12的夹持口121夹紧的位置。刀具91装夹完成后第一驱动机构21不动,第二推杆222缩回,将刀架移开,完成整个装刀过程。The working process of the tool changing assembly 2 in this embodiment is as follows: when the tool 91 reaches the position shown in the left tool changing assembly in FIG. 3 (the tool changing assembly is in an open state), the first push rod 212 retracts to drive the second The mechanism 22 , the connecting piece 24 , and the clamping mechanism 23 are driven upward as a whole, so that the cutter 91 vertically ascends to a position where it can be clamped by the clamping port 121 of the electric spindle 12 . After the tool 91 is clamped, the first drive mechanism 21 does not move, the second push rod 222 retracts, and the tool holder is moved away to complete the entire tool loading process.
换刀时则与上述过程相反,第一推杆212不动,第二推杆222伸出,带动夹持机构23抓住刀具91,电主轴12的夹持口121松开刀具91,然后第一推杆212向下移动,将刀具91拔出,最后再第二推杆222缩回后第一推杆212缩回,其最终的位置如图3中右侧换刀组件(该换刀组件处于收起状态)所示。When changing the tool, it is the opposite of the above process, the first push rod 212 does not move, the second push rod 222 extends, drives the clamping mechanism 23 to grasp the tool 91, the clamping port 121 of the electric spindle 12 releases the tool 91, and then the first A push rod 212 moves down to pull out the tool 91, and finally the first push rod 212 retracts after the second push rod 222 is retracted. in the retracted state).
如图10、11所示,其中固定架71固定设于工作台5上,移动机构7设于固定架71上,移动机构7包括第一滑动头72、第二滑动头73和第三滑动头74,驱动组件包括第三驱动件、第四驱动件和第五驱动件,固定架71上设有沿前后方向延伸的第一导轨711,第一滑动头72与该第一导轨711滑动配合并在第三驱动件作用下移动,第一滑动头72上设有沿左右方向延伸的第二导轨721,第二滑动头73与该第二导轨721滑动配合并在第四驱动件作用下移动,第二滑动头73上设有沿上下方向延伸的第三导轨731,第三滑动头74与该第三导轨731滑动配合并在第五驱动件作用下移动,主轴架11设于第三滑动头74上。As shown in FIGS. 10 and 11 , the fixing frame 71 is fixed on the worktable 5 , the moving mechanism 7 is arranged on the fixing frame 71 , and the moving mechanism 7 includes a first sliding head 72 , a second sliding head 73 and a third sliding head 74. The drive assembly includes a third drive member, a fourth drive member and a fifth drive member. The fixing frame 71 is provided with a first guide rail 711 extending in the front-rear direction, and the first sliding head 72 is slidably matched with the first guide rail 711. Moving under the action of the third driving member, the first sliding head 72 is provided with a second guide rail 721 extending in the left-right direction, and the second sliding head 73 is slidingly matched with the second guiding rail 721 and moves under the action of the fourth driving member, The second sliding head 73 is provided with a third guide rail 731 extending in the up-down direction. The third sliding head 74 is slidably matched with the third guide rail 731 and moves under the action of the fifth driving member. The spindle frame 11 is arranged on the third sliding head 74 on.
另外,相邻两个工作机构4对应工件9上不同孔径的孔的加工,即其中一个工作机构4的刀具91直径与另一个工作机构4的刀具91直径不同,以对应加工不同孔径的孔。如此工件9置于夹具61上后,工件9随转盘6转动一周即可完成不同孔径的加工。In addition, two adjacent working mechanisms 4 correspond to the machining of holes with different diameters on the workpiece 9, that is, the diameter of the tool 91 of one working mechanism 4 is different from the diameter of the tool 91 of the other working mechanism 4, so as to process holes with different diameters. In this way, after the workpiece 9 is placed on the fixture 61, the workpiece 9 rotates with the turntable 6 once to complete the machining of different apertures.
如图15所示,上下料机构8包括固定座81、转动设于固定座81上的转动座82以及设于转动座82上的夹持部,夹持部包括支杆83、设于支杆83下端的固定头84以及滑动设于固定头84上的两个夹板85,该支杆83设于转动座82上并能相对于转动座82上下移动,两个夹板85相对设置,并能相互靠拢或远离以夹持或释放工件9。在转盘6停止转动的状态下,夹板85位于夹具61上方。As shown in FIG. 15 , the loading and unloading mechanism 8 includes a fixed base 81 , a rotating base 82 rotatably provided on the fixed base 81 , and a clamping portion provided on the rotating base 82 , and the clamping portion includes a support rod 83 , which is provided on the support rod. The fixed head 84 at the lower end of 83 and the two clamping plates 85 slidably arranged on the fixed head 84, the support rod 83 is arranged on the rotating base 82 and can move up and down relative to the rotating base 82, and the two clamping plates 85 are arranged opposite each other and can be mutually Move closer or further away to clamp or release workpiece 9 . In a state where the rotation of the turntable 6 is stopped, the clamping plate 85 is positioned above the jig 61 .
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821817789.XU CN209050466U (en) | 2018-11-06 | 2018-11-06 | A kind of drilling and tapping automatic device of porous part |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821817789.XU CN209050466U (en) | 2018-11-06 | 2018-11-06 | A kind of drilling and tapping automatic device of porous part |
Publications (1)
Publication Number | Publication Date |
---|---|
CN209050466U true CN209050466U (en) | 2019-07-02 |
Family
ID=67052575
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201821817789.XU Active CN209050466U (en) | 2018-11-06 | 2018-11-06 | A kind of drilling and tapping automatic device of porous part |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN209050466U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109158935A (en) * | 2018-11-06 | 2019-01-08 | 浙江理工大学瓯海研究院有限公司 | A kind of drilling and tapping automatic device of porous part |
-
2018
- 2018-11-06 CN CN201821817789.XU patent/CN209050466U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109158935A (en) * | 2018-11-06 | 2019-01-08 | 浙江理工大学瓯海研究院有限公司 | A kind of drilling and tapping automatic device of porous part |
CN109158935B (en) * | 2018-11-06 | 2024-05-10 | 浙江理工大学瓯海研究院有限公司 | An automatic drilling and tapping device for porous parts |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN109158935B (en) | An automatic drilling and tapping device for porous parts | |
CN107243661B (en) | Drilling device of full-automatic square hole machine for shaft | |
CN102528456A (en) | Special machine tool for automatic drilling and milling machining of gear shifting lever of transmission of automobile | |
JP2022543857A (en) | 5-axis vertical processing system that automatically supplies and discharges materials | |
JP7412026B2 (en) | Automobile wheel automatic production line | |
CN211638623U (en) | Automatic welding system for oil cylinder | |
CN209050393U (en) | A kind of automatic processing device of porous workpiece | |
CN109158936B (en) | Tool changing mechanism | |
CN209050466U (en) | A kind of drilling and tapping automatic device of porous part | |
CN209050467U (en) | A kind of cutter-exchange mechanism | |
CN114178976A (en) | Vertical honing automatic clamp | |
CN205869729U (en) | Automatic unloading laser beam machine tools that goes up of pipe class work piece | |
CN210280789U (en) | Guider and numerical control drilling machine tool for numerical control drilling machine tool | |
CN216298963U (en) | Vertical honing automatic clamp | |
CN209206915U (en) | A kind of automatic processing device of porous workpiece | |
CN215615112U (en) | Numerical control lathe for processing pin shaft parts | |
CN211638386U (en) | Motor shaft hole processing equipment | |
CN212419739U (en) | Intelligent automatic multi-drive machine tool | |
CN213164871U (en) | Automatic tool changing manipulator for grinding tool machining | |
CN210452060U (en) | Two main shaft double-turret combined machine tool of opposition with work piece detects function | |
CN211991558U (en) | Centering translation mechanism | |
CN210756338U (en) | Multi-station special machine tool for hole machining of shaft parts | |
CN208662528U (en) | A kind of material supporting rack on Full-automatic numerical-control lathe | |
CN111545791A (en) | Intelligent automatic multi-drive machine tool | |
CN221538960U (en) | Workpiece clamping device of numerical control machine tool |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant |