CN209042244U - Integral LED car light - Google Patents
Integral LED car light Download PDFInfo
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- CN209042244U CN209042244U CN201822272898.4U CN201822272898U CN209042244U CN 209042244 U CN209042244 U CN 209042244U CN 201822272898 U CN201822272898 U CN 201822272898U CN 209042244 U CN209042244 U CN 209042244U
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- radiator
- led chip
- cooling fin
- car light
- substrate
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Abstract
The utility model provides a kind of integral LED car light, including radiator, and radiator has multi-disc cooling fin, and radiator is provided at least one optical transmission window;It further include substrate, at least part of substrate is located in radiator, is respectively arranged with LED chip on two opposite surfaces of substrate, and LED chip is in optical transmission window, and substrate and radiator are thermally connected;Wherein, it is additionally provided with fan in radiator, on the installation direction perpendicular to integral LED car light, fan is located at the lower section of substrate, and cooling fin is located at the top of fan, and the blowing direction of fan is perpendicular to installation direction.The radiating efficiency of LED car lamp can be improved in the utility model, so that the power of LED car lamp is higher.
Description
Technical field
The utility model relates to lighting device for vehicle fields, specifically, being to be related to a kind of integral LED car light.
Background technique
In existing automotive illumination applications, with being most widely used for halogen lamp, since halogen lamp is shone using tungsten wire,
And the light efficiency of halogen lamp is low, the service life is short, present a part of automobile begins to use LED light replacing halogen lamp as the vehicle of automobile
Lamp.But since the LED chip that LED light uses generates a large amount of heat at work, once the temperature of LED chip is excessively high, it is easy
There is the phenomenon that LED chip is burnt out, influences the service life of LED car lamp.Therefore, how to solve the problems, such as LED chip heat dissipation at
For the key technology of LED car lamp, and the key factor of raising LED car lamp power.
It is provided with radiator and substrate in existing some LED car lamps, LED chip is encapsulated on substrate, and substrate
It is thermally connected with radiator, such as LED substrate is directly contacted with radiator.In this way, the heat that LED chip generates when working passes through base
Plate is conducted to radiator, and is dispersed into air in time by radiator.In order to improve radiating efficiency, existing some LED vehicles
Lamp is provided with fan in one end of radiator, accelerates the flowing of air by the wind that fan is blown out, to accelerate distributing for heat.
But existing LED car lamp fan is the other end that radiator is blowed to from one end of radiator, due to LED car lamp
It is to be installed along substantially horizontal direction, the wind of fan blowout is also to blow out along horizontal direction.And hot-air is often along lead
Hammer direction flows up, and therefore, the fan set-up mode of existing LED car lamp is unfavorable for the flowing of hot-air, and heat dissipation effect is not
Obviously, LED car lamp is caused not to be available high-power LED chip, the brightness of illumination of LED car lamp can not improve.
If necessary to use high-power LED chip, then need to increase the volume of radiator, this will lead to LED car lamp
Volume it is larger, be often unfavorable for the installation of LED car lamp.On the other hand, after the halogen lamp damage that existing automobile uses, one
A little car owners are desirable for LED car lamp replacing halogen lamp, once the volume of LED car lamp is excessive, will be unable to be installed to and are formerly used for pacifying
In the lamp shade body for filling halogen lamp, the popularization and use of LED car lamp are limited.
Summary of the invention
The purpose of the utility model is to provide a kind of integral LED car lights of good heat dissipation effect.
To achieve the above object, a kind of integral LED car light provided by the utility model includes radiator, and radiator has
Multi-disc cooling fin, radiator are provided at least one optical transmission window;It further include substrate, at least part of substrate is located at radiator
It is interior, it is respectively arranged with LED chip on two opposite surfaces of substrate, LED chip is in optical transmission window, and substrate and radiator
It is thermally connected;Wherein, it is additionally provided with fan in radiator, on the installation direction perpendicular to integral LED car light, fan is located at base
The lower section of plate, and cooling fin is located at the top of fan, the blowing direction of fan is perpendicular to installation direction.
By above scheme as it can be seen that being arranged fan in radiator, and radiator is located under substrate and cooling fin
Side, in this way, the wind of fan blowout from the bottom up pass through cooling fin and substrate, to make the heat on substrate and cooling fin empty
Gas rapidly rises to which quick heat guides, and the heat that LED chip generates avoids the temperature mistake of substrate also with regard to Quick diffusing
Work that is high and influencing LED chip.
One Preferable scheme is that, multi-disc cooling fin is arranged in parallel, and the plane where cooling fin is parallel to fan
Blowing direction.
It can be seen that having gap between multi-disc cooling fin, the contact area of cooling fin and air can be increased, thus fastly
The distributing heat into air of speed, improves the radiating efficiency of LED car lamp.
Further embodiment is that integral LED car light is additionally provided with power socket, and power socket setting is separate on a heat sink
One end of LED chip;Multi-disc cooling fin is between LED chip and power socket, and one end of certainly close LED chip is to close to electricity
One end of source(-)holder, multi-disc cooling fin are gradually incremented by relative to the height of fan.
As it can be seen that close to LED chip one end cooling fin height it is smaller, and close to power socket fin height compared with
Height can may insure that in this way LED chip issues to avoid the light for blocking LED chip sending due to the excessive height because of cooling fin
Light can be incident in reflector, and then ensure that the light emission luminance of LED car lamp.
Further embodiment is that thickening heat-conducting part is provided on radiator, on perpendicular to installation direction, thickeies heat-conducting part
Positioned at the lower section of LED chip, further, one end and a piece of cooling fin for thickening heat-conducting part are adjacent
It can be seen that thickening heat-conducting part by setting, heat can be allowed quickly to pass through thickening heat-conducting part and conducted to heat dissipation
Piece improves the radiating efficiency of LED car lamp.
One optional scheme is that hot device is provided with mounting base, and mounting base is located at the one end of cooling fin far from LED chip,
And mounting base is fluted close to the setting of the middle part of integral LED car light axis, groove is recessed to LED chip direction.
As it can be seen that groove is arranged in mounting base, it can be ensured that the fastener in LED car lamp installation on spot lamp holder can be detained
It closes in groove, so that LED car lamp is fixed in spot lamp holder, it is ensured that the firm installation of car light.Also, the utility model
LED car lamp is identical as existing halogen lamp size, can be convenient replacement halogen lamp.
Further scheme is that mounting base is provided at least one locating piece, and the peripheral wall of locating piece self installation seat is along peace
Dress seat extends radially outwardly;Plane where the symmetrical center line and substrate of locating piece tilts.
It can be seen that the symmetrical center line of locating piece is not Chong Die with the plane where substrate, in this way, after installation
The substrate of LED car lamp and plummet face shape lesser angle at an angle, can satisfy different regions to car light light spot shape
It is required that.
Further scheme is that LED chip includes dipped beam LED chip and distance light LED chip;Screening is provided on radiator
Light part, on perpendicular to installation direction, shading piece is in the lower section of dipped beam LED chip.
As it can be seen that the light of dipped beam LED chip sending is blocked by shading piece, to avoid dipped beam LED chip to issuing
Light out is incident in reflector, so that the light for avoiding dipped beam LED chip from issuing is reflected from the top half of reflector
It goes, to form dipped beam hot spot.
Further scheme is that radiator includes two pieces and is mutually butted radiator, and cooling fin is symmetrically arranged in two pieces
On radiator, it is preferred that substrate is clamped between two pieces of radiators.
It can be seen that radiator is arranged to two radiators, when forming LED car lamp, LED chip can will be welded with
Substrate be placed between two radiators, and two radiators are linked together using screw etc..In this way, LED car lamp
Assembling is very simple, reduces the production cost of LED car lamp.
Detailed description of the invention
Fig. 1 is the structure chart at the first visual angle of the utility model embodiment.
Fig. 2 is the structure chart at the second visual angle of the utility model embodiment.
Fig. 3 is the structure chart at the utility model embodiment third visual angle.
Fig. 4 is the structure chart at the 4th visual angle of the utility model embodiment.
Fig. 5 is the structural exploded view of the utility model embodiment.
The following is a further explanation of the present invention with reference to the accompanying drawings and embodiments.
Specific embodiment
The integral LED car light of the present embodiment is applied in automobile head, and is integrated with dipped beam LED chip and distance light
LED chip, whens using dipped beam etc., only dipped beam LED chip is lit, and forms dipped beam hot spot, when using high beam, distance light
LED chip is lit, and forms circular distance light hot spot.
Referring to Fig. 1 and Fig. 2, the integral LED car light of the present embodiment has a radiator 10, also, radiator 10 wraps
Two radiators 11,30 are included, radiator 11 is docked with radiator 30, and is respectively arranged with screw thread on radiator 11 and radiator 30
Hole, two screws 38 (Fig. 5 shows) are each passed through radiator 11 and threaded hole on radiator 30 and by radiator 11 and radiators
30 is fixed.Certainly, when practical application, rivet can be used for two radiators 11,30 or other modes are fixed.
As shown in figure 5, being provided with substrate 50 between two radiators 11,30, it is provided on a surface of substrate 50
LED chip, wherein the LED chip on 50 1 surfaces of substrate includes dipped beam LED chip 52 and distance light LED chip 53.
Dipped beam LED chip and distance light LED chip, and substrate 50 two are similarly provided on the surface of the other side of substrate 50
The LED chip on surface being oppositely arranged is symmetrically arranged.
Radiator 11 is identical as the structure of radiator 30, retouches by taking radiator 11 as an example to the structure of radiator below
It states.As shown in Figure 1, radiator 11 on be provided with an optical transmission window 12, LED chip on substrate 50 is arranged in the light inlet window
In mouth 12, i.e. dipped beam LED chip 52 and distance light LED chip 53 is respectively positioned in optical transmission window 12.
Direction X shown in Fig. 1 arrow is the installation direction of integral type LED car lamp, i.e., when integral LED car light is installed, with
The direction of arrow X is that direction of insertion is installed in spot lamp holder.Dipped beam LED chip 52 and distance light LED chip 53 are in the mounting direction
It is set side by side, also, dipped beam LED chip 52 is located at the front end of distance light LED chip 53.
As shown in figure 5, being provided with power socket 60 in the rear side of radiator 10, power socket 60 includes one along installation direction
A circular main body and three pins 61 are provided with power circuit and the device power supply on substrate 50, packet in power socket 60
It includes to dipped beam LED chip 52, the power supply of distance light LED chip 53.
As shown in Figure 1, it is provided with multi-disc cooling fin on a side of radiator 11, including multi-disc is parallel to each other and sets
The cooling fin 13,14,15,16,17,18,19 set, also, it is provided with gap between adjacent two panels cooling fin, it can increase in this way
The contact area of big cooling fin and air, is conducive to heat and quickly distributes from cooling fin into air.
In addition, the height of multi-disc cooling fin 13,14,15,16,17,18,19 and unequal, in the present embodiment, cooling fin
Height is the distance between cooling fin top and least significant end on the direction perpendicular to installation direction X.It will be seen from figure 1 that
On the opposite direction of installation direction X, the height of multi-disc cooling fin 13,14,15,16,17,18,19 it is gradually incremental, i.e., from leaning on
The side of the laterally closer power socket 60 of nearly LED chip one, the height of multi-disc cooling fin 13,14,15,16,17,18,19 are gradually passed
Increase.Also, the bottom end of multi-disc cooling fin 13,14,15,16,17,18,19 is in the same plane, it is preferred that the plane is parallel to
Installation direction X, therefore, the top of multi-disc cooling fin 13,14,15,16,17,18,19 are successively to be gradually increasing.
Due to being provided with reflector in spot lamp holder, the light that LED chip issues needs to be incident on after reflector by reflective
The light beam for reflecting to form outgoing of cup.By the height of multi-disc cooling fin 13,14,15,16,17,18,19 be arranged to it is not contour and by
Gradually it is incremented by, is that the light for avoiding the radiator close to LED chip one end from blocking LED chip sending is incident on reflector, therefore, this
The heat radiating fin structure of embodiment may insure LED chip issue light be not blocked be incident on reflector, avoid LED car lamp
Light emission luminance be affected.
Further, since light should be emitted from the lower half portion of LED car lamp, therefore, in radiator 11 when using dipped headlight
On be provided with shading piece 24, on the direction perpendicular to installation direction X, shading piece 24 is in the lower section of dipped beam LED chip 52.It is preferred that
, shading piece 24 is made of lighttight material, such as is made using metals such as aluminium.Moreover, in the lower section of distance light LED chip 53
And it is not provided with shading piece, therefore, when driver uses dipped headlight, only dipped beam LED chip 52 shines, dipped beam LED chip 52
It issues the light being emitted downwards to be blocked by shading piece 24, so that the lower half portion of reflector can not be incident on.Dipped beam LED chip 52
The upward light issued will not be blocked by shading piece 24 and be incident on the top half of reflector, and then under LED car lamp
Half part outgoing, forms the hot spot of dipped headlight.When due to using dipped headlight, distance light LED chip 53 not can be lit, therefore, no
It will form distance light hot spot.
When using high beam, dipped beam LED chip 52 is lit simultaneously with distance light LED chip 53, and dipped beam LED chip 52 is sent out
Light out is emitted from the lower half portion of LED car lamp, and the light that distance light LED chip 53 issues will be incident on the upper half of reflector
Part and lower portion, therefore, the light that distance light LED chip 53 issues being capable of top half from LED car lamp and lower half
It separates and penetrates.
In the present embodiment, substrate 50 is clamped between two radiators 11,30, and substrate 50 and 10 heat of radiator are even
It connects, i.e., heat can be directly conducted on radiator 10 from substrate 50.Specifically, the heat that LED chip generates when working first passes
Radiator 11 is directed in the region on 12 periphery of optical transmission window, is then conducted by radiator 11 along the opposite direction of installation direction X
To multi-disc cooling fin.Speed is distributed in order to accelerate heat on radiator 11, the lower section of shading piece 24 is provided with thickening
Heat-conducting part 20 thickeies heat-conducting part 20 and extends outwardly from a side surface of radiator 11, and the thickness of cross section is greater than optical transmission window
The thickness of 12 neighboring areas, to increase the cross-sectional area of heat dispersion route.
Preferably, on the direction perpendicular to installation direction X, the lower section that heat-conducting part 20 is located at LED chip is thickeied, also,
One end of thickening heat-conducting part 20 and cooling fin 13 are adjacent, in this way, heat can quickly be conducted by thickening heat-conducting part 20 to scattered
On backing 13, and quickly distributed by cooling fin 13 into air.
Referring to fig. 2 with Fig. 3, it is also equipped on radiator 30 and thickeies heat-conducting part 32 and shading piece 34, perpendicular to peace
It fills on direction, thickeies heat-conducting part 32 and shading piece 34 is respectively positioned on the lower section of LED chip.In addition, being also equipped on radiator 30
Multi-disc cooling fin 31 arranged in parallel, and there is gap between connected two panels cooling fin 31, and multi-disc cooling fin
Height is also to gradually increase from the side of the laterally closer power socket 60 close to LED chip, blocks LED to avoid cooling fin 31
The light that chip issues.
Referring to fig. 4, one end of LED chip is provided with mounting base 43 in radiator 10, mounting base 43 is substantially in annulus
Shape, also, it is arranged fluted 45 close to the middle part of integral LED car light axis in mounting base 43, groove 45 is to close to LED chip
Direction recess.In this way, when LED car lamp is installed to spot lamp holder, can be used the fastener on spot lamp holder can be fastened on it is recessed
In slot 45, so that LED car lamp is fixed in spot lamp holder, it is ensured that the firm installation of car light.Also, the LED vehicle of the utility model
Lamp is identical as existing halogen lamp size, and size can be entirely the setting of 1:1, can be convenient replacement halogen lamp.
Three locating pieces 44 are provided in the circumferential direction of mounting base 43, each locating piece 44 is the week of self installation seat 43
Wall extends radially outwardly along mounting base.Also, the symmetrical center line of locating piece 44 and 50 place plane of substrate tilt.Such as Fig. 4
Shown in, the plane where substrate 50 is parallel with the interface 48 of two radiators 11,30, but the symmetrical center line of locating piece 44
It is not overlapped with interface 48 or parallel, but forms a lesser angle, it is preferred that the angle is between 6 ° to 8 °.
Referring to fig. 4 with Fig. 5, radiator 11 is provided with barrel 22 close to the side of power socket 60, and radiator 30 is close to electricity
The side of source(-)holder 60 is provided with barrel 33, and barrel 22 and barrel 33 surround a cylindric accommodating chamber, and power socket 60 is mounted on
In accommodating chamber.Preferably, radiator 11 is integrally formed, i.e. cooling fin 13,14,15,16,17,18,19 and thickening heat-conducting part
20, shading piece 24 and barrel 22 are integrally formed, it is preferred that are made using aluminium or aluminium alloy.
On perpendicular to installation direction, the lower section of substrate 50 is provided with fan 58, and the blowing direction of fan 58 is
Perpendicular to installation direction X, therefore, the wind that fan 58 is blown out is by vertical upflow.Preferably, the multi-disc cooling fin of radiator 10
It is respectively positioned on the top of fan 58, in this way, the heat that LED chip generates is conducted to cooling fin, the wind of fan blowout quickly will
Heat is blown away upwards.Since multi-disc cooling fin is also perpendicular to installation direction setting, the blowing direction of fan 58 is parallel
In the extending direction of multi-disc radiator.
Referring to fig. 2, the lower end of radiator 10 is provided with fan installation cavity 40, fan 58 is mounted on fan installation cavity 40
It is interior.Also, radiator 11 is provided with installation backing plate 41 in the lower end of fan installation cavity 40, and radiator 30 is in fan installation cavity 40
Lower end is provided with installation backing plate 42, and after fan 58 is installed to fan installation cavity 40, installation backing plate 41,42 is respectively positioned under fan 58
Side and supports fans 58, so that fan is fixed in fan installation cavity 40.
Preferably, substrate 50 includes first substrate 51 and the second substrate 56, dipped beam LED chip 52 and distance light LED core
Piece 53 is arranged on first substrate 52.Also, it is electrically connected between first substrate 51 and the second substrate 56 by connector 54, this
Sample, the electric current that power socket 60 provides can route Jing Guo the second substrate 56 and connector 54 flow to the line of first substrate 51
On the road, it thus powers to LED chip.
From Fig. 1 to Fig. 3 as it can be seen that in the front end of installation direction, LED car lamp is provided with cone cell part 21, so that LED car lamp
Moulding is similar to the shape of fighter plane, and due to being provided with cone cell part 21, the front end small volume of LED car lamp facilitates LED car lamp
Installation.
Finally, it should be noted that the utility model is not limited to above-mentioned embodiment, change, wind such as fin shape
Fanning the variations such as the change of size and fan-shaped also should include within the claims of the utility model.
Claims (10)
1. integral LED car light, including
Radiator, the radiator have multi-disc cooling fin, and the radiator is provided at least one optical transmission window;
At least part of substrate, the substrate is located in the radiator, and the substrate is set respectively on two opposite surfaces
It is equipped with LED chip, the LED chip is in the optical transmission window, and the substrate and the radiator are thermally connected;
It is characterized by:
It is additionally provided with fan in the radiator, on the installation direction perpendicular to the integral LED car light, the fan position
In the lower section of the substrate, and the cooling fin is located at the top of the fan, and the blowing direction of the fan is perpendicular to described
Installation direction.
2. integral LED car light according to claim 1, it is characterised in that:
Cooling fin described in multi-disc is arranged in parallel, and the plane where the cooling fin is parallel to the blowing side of the fan
To.
3. integral LED car light according to claim 2, it is characterised in that:
The integral LED car light is additionally provided with power socket, and the power socket is arranged on a heat sink far from the LED chip
One end;
Cooling fin described in multi-disc between the LED chip and the power socket, and from close to the LED chip one end to
Close to one end of the power socket, cooling fin described in multi-disc is gradually incremented by relative to the height of the fan.
4. integral LED car light according to any one of claims 1 to 3, it is characterised in that:
Thickening heat-conducting part is provided on the radiator, on perpendicular to the installation direction, the thickening heat-conducting part is located at institute
State the lower section of LED chip.
5. integral LED car light according to claim 4, it is characterised in that:
Described one end for thickening heat-conducting part and a piece of cooling fin are adjacent.
6. integral LED car light according to any one of claims 1 to 3, it is characterised in that:
The radiator is provided with mounting base, and the mounting base is located at the one end of the cooling fin far from the LED chip, and institute
It is fluted close to the setting of the middle part of the integral LED car light axis to state mounting base, the groove is recessed to the LED chip direction
It falls into.
7. integral LED car light according to claim 6, it is characterised in that:
The mounting base is provided at least one locating piece, and the locating piece is from the peripheral wall of the mounting base along the mounting base
It extends radially outwardly;
Plane where the symmetrical center line of the locating piece and the substrate tilts.
8. integral LED car light according to any one of claims 1 to 3, it is characterised in that:
The LED chip includes dipped beam LED chip and distance light LED chip;
It is provided with shading piece on the radiator, on perpendicular to the installation direction, the shading piece is in the dipped beam LED core
The lower section of piece.
9. integral LED car light according to any one of claims 1 to 3, it is characterised in that:
The radiator includes two pieces and is mutually butted radiator, and the cooling fin is symmetrically arranged on two pieces of radiators.
10. integral LED car light according to claim 9, it is characterised in that:
The substrate is clamped between two pieces of radiators.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201822272898.4U CN209042244U (en) | 2018-12-29 | 2018-12-29 | Integral LED car light |
JP2019000327U JP3221131U (en) | 2018-12-29 | 2019-01-31 | Integrated LED car light |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201822272898.4U CN209042244U (en) | 2018-12-29 | 2018-12-29 | Integral LED car light |
Publications (1)
Publication Number | Publication Date |
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CN209042244U true CN209042244U (en) | 2019-06-28 |
Family
ID=66429769
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201822272898.4U Active CN209042244U (en) | 2018-12-29 | 2018-12-29 | Integral LED car light |
Country Status (2)
Country | Link |
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JP (1) | JP3221131U (en) |
CN (1) | CN209042244U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111365681A (en) * | 2020-04-18 | 2020-07-03 | 江西瀚霖智能车灯有限公司 | Vehicle headlamp and manufacturing method thereof |
-
2018
- 2018-12-29 CN CN201822272898.4U patent/CN209042244U/en active Active
-
2019
- 2019-01-31 JP JP2019000327U patent/JP3221131U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111365681A (en) * | 2020-04-18 | 2020-07-03 | 江西瀚霖智能车灯有限公司 | Vehicle headlamp and manufacturing method thereof |
CN111365681B (en) * | 2020-04-18 | 2023-09-22 | 江西瀚霖智能车灯有限公司 | Headlight and manufacturing method thereof |
Also Published As
Publication number | Publication date |
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JP3221131U (en) | 2019-05-09 |
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