CN209035908U - A kind of lamp cap package system - Google Patents
A kind of lamp cap package system Download PDFInfo
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- CN209035908U CN209035908U CN201821836792.6U CN201821836792U CN209035908U CN 209035908 U CN209035908 U CN 209035908U CN 201821836792 U CN201821836792 U CN 201821836792U CN 209035908 U CN209035908 U CN 209035908U
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- Prior art keywords
- lamp cap
- installation
- light bulb
- package system
- resistance wire
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- 238000009434 installation Methods 0.000 claims abstract description 37
- 238000012216 screening Methods 0.000 claims abstract description 27
- 230000007723 transport mechanism Effects 0.000 claims abstract description 17
- 238000012546 transfer Methods 0.000 claims abstract description 15
- 239000007787 solid Substances 0.000 claims description 14
- 239000000853 adhesive Substances 0.000 claims description 11
- 230000001070 adhesive effect Effects 0.000 claims description 11
- 238000001514 detection method Methods 0.000 claims description 10
- 238000007689 inspection Methods 0.000 claims description 10
- 238000004026 adhesive bonding Methods 0.000 claims description 9
- 238000007664 blowing Methods 0.000 claims description 9
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 6
- 238000010008 shearing Methods 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 4
- 238000012360 testing method Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000012797 qualification Methods 0.000 abstract description 5
- 239000000047 product Substances 0.000 description 8
- 230000000694 effects Effects 0.000 description 4
- 230000003760 hair shine Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 239000011265 semifinished product Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
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- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
The utility model embodiment discloses a kind of lamp cap package system, it is related to technical field of mechanical automation, the lamp cap package system includes bulb positioning device, resistance wire straightening device, the bright device of examination, installation lamp cap device, screening plant, cuts silk device and lamp cap transport mechanism, it the bulb positioning device, resistance wire straightening device, the bright device of examination, installation lamp cap device, screening plant and cuts silk device and is set gradually according to the direction of transfer of light bulb conveyer belt, the installation lamp cap device obtains lamp cap from lamp cap transport mechanism.The utility model is able to solve in existing light bulb production, and the installation of lamp cap can not achieve the not high problem of mechanical automation, product qualification rate.
Description
Technical field
The utility model relates to technical field of mechanical automation, and in particular to a kind of lamp cap package system.
Background technique
Traditional LED light source will reach certain illuminance and illuminating area, need to install the optical device of lens etc, shadow additional
Lighting effect is rung, the due energy-saving effect of LED can be reduced, so LED filament lamp is becoming increasingly popular, LED filament lamp can be real
Existing 360 ° of full angles shine, and wide-angle shines and is not required to add lens, realize three-dimensional light source, bring unprecedented lighting experience.
Since lamp is essential article in people's daily life, so the output of LED filament lamp is also very big.
LED filament lamp is mainly made of Transparent lamp shade, luminous driving assembly and lamp cap, in the process of production LED filament lamp
In, it first has to for luminous driving assembly being mounted in Transparent lamp shade, then the lamp sleeve of glue will be stamped in the upper of driving assembly that shine
Side needs the resistance wire of luminous driving assembly passing through the hole reserved on lamp cap.
However current production method, it is all that can not achieve machinery manually by lamp sleeve in the top for shining driving assembly
Production automation needs to expend many manpowers, cause it is inefficient, in addition, cannot manually verify installed LED filament lamp
It whether is qualified product, if having the case where luminous driving assembly damage, cause the qualification rate of product not high.
Utility model content
The utility model embodiment is designed to provide a kind of lamp cap package system, to solve existing LED filament lamp
In production, the installation of lamp cap can not achieve the not high problem of mechanical automation, product qualification rate.
To achieve the above object, the utility model embodiment provides a kind of lamp cap package system, the lamp cap package system
Including bulb positioning device, resistance wire straightening device, the bright device of examination, installation lamp cap device, screening plant, cut silk device and lamp cap
Transport mechanism, the bulb positioning device, the bright device of examination, install lamp cap device, screening plant and cut silk resistance wire straightening device
Device is set gradually according to the direction of transfer of light bulb conveyer belt, and the installation lamp cap device obtains lamp from lamp cap transport mechanism
Head.
The bulb positioning device has the localization machine for light bulb to be put into gum cover pedestal as a preferred technical solution,
Tool hand, the positioning mechanical arm are mounted on the bracket of bulb positioning device.
The resistance wire straightening device includes the first solid mechanical that resistance wire is straightened in auxiliary as a preferred technical solution,
Hand and the manipulator that is straightened for resistance wire to be straightened, the first solid mechanical hand and are straightened manipulator and are mounted on resistance wire and be straightened
On the bracket of device.
The bright device of examination includes testing the light bulb whether qualified bright manipulator of examination and brightness as a preferred technical solution,
Detection sensor, the bright manipulator of the examination and brightness detection sensor are mounted on the bracket for trying bright device.
As a preferred technical solution, it is described installation lamp cap device include assist lamp cap installation the second solid mechanical hand and
Lamp cap installation manipulator, the second solid mechanical hand and lamp cap installation manipulator are mounted on the bracket of installation lamp cap device.
The top that the screening plant includes the quality inspection sensor of electrical connection, jacks up light bulb as a preferred technical solution,
Bulb device and the blowing device for blowing off light bulb, the quality inspection sensor and blowing device are mounted on the bracket of screening plant
On, the lower section of light bulb assembly line and the position where face light bulb, the screening plant place is arranged in the ceiling light bulb apparatus
Position be provided with screening tank, the bottom of the screening tank is connected with collecting box.
The silk device of cutting includes the cutter trimmed to the resistance wire beyond lamp cap as a preferred technical solution,
Tool hand, the shearing machine hand are mounted on the top on the bracket for cutting silk device and being located at lamp cap.
The lamp cap transport mechanism connects with installation lamp cap device as a preferred technical solution, lamp cap transport mechanism packet
Include the adhesive supplier of gluing, lamp cap conveyer belt and lamp cap transfer control at the top of lamp cap, the adhesive supplier and lamp cap transmission control
Device is located at lamp cap conveyer belt both ends, and lamp cap gluing turntable, institute are provided on the lamp cap conveyer belt of the lower section of the adhesive supplier
It states lamp cap transfer control and is connect with the brightness detection sensor for installing lamp cap device by conducting wire.
The utility model embodiment has the advantages that
The utility model process flow according to needed for bulb mounting, is arranged corresponding device, can be realized lamp cap installation
Mechanical automation, working efficiency can be greatly improved；The utility model is provided with screening plant, can to qualified products and time
Product are screened, and the qualification rate of product is improved.
Detailed description of the invention
Fig. 1 is a kind of partial structural diagram for lamp cap package system that the utility model embodiment 1 provides.
Fig. 2 is a kind of structural schematic diagram for lamp cap package system lamp cap transport mechanism that the utility model embodiment 1 provides.
In figure: bulb positioning device 1, resistance wire straightening device 2, the bright device 3 of examination, installation lamp cap device 4, screening plant 5,
Cut silk device 6, bracket 7, light bulb conveyer belt 8, gum cover pedestal 9, positioning mechanical arm 10, be straightened manipulator 11, solid mechanical hand 12,
Brightness detection sensor 13, the bright manipulator 14 of examination, lamp cap installation manipulator 15, the second solid mechanical hand 16, quality inspection sensor 17,
Blowing device 18, screening tank 19, collecting box 20, shearing machine hand 21, lamp cap transfer control 22, adhesive supplier 23, gluing turntable
24, lamp cap 25, luminous driving assembly 26, ceiling light bulb apparatus 27, lamp cap conveyer belt 28.
Specific embodiment
The embodiments of the present invention is illustrated by particular specific embodiment below, those skilled in the art can be by this
Content disclosed by specification understands other advantages and effect of the utility model easily.
It should be clear that this specification structure depicted in this specification institute accompanying drawings, ratio, size etc., only to cooperate specification to be taken off
The content shown is not intended to limit the utility model enforceable restriction item so that those skilled in the art understands and reads
Part, therefore do not have technical essential meaning, the modification of any structure, the change of proportionate relationship or the adjustment of size are not influencing
Under the effect of the utility model can be generated and the purpose that can reach, should all still it fall in the revealed technology of the utility model
In the range of Rong get Neng is covered.Meanwhile cited such as "upper", "lower", " left side ", the right side in this specification ", the use of " centre "
Language is merely convenient to being illustrated for narration, rather than to limit the enforceable range of the utility model, the change of relativeness or
Adjustment, under the content of no substantial changes in technology, when being also considered as the enforceable scope of the utility model.
Embodiment 1
With reference to Fig. 1 and 2, the present embodiment provides a kind of lamp cap package systems, including the direction of transfer according to light bulb conveyer belt 8
It the bulb positioning device 1 that sets gradually, resistance wire straightening device 2, the bright device 3 of examination, installation lamp cap device 4, screening plant 5 and cuts
Silk device 6, lamp cap transport mechanism are used to for lamp cap to be sent to installation lamp cap device 4, install lamp cap device 4 from lamp cap transport mechanism
Upper acquisition lamp cap, to realize the installation of lamp cap.Between the multiple devices or mechanism of lamp cap package system provided in this embodiment
It is successive movement can by PLC common in Industry Control control be Programmable logical controller and its circuit realization.The present embodiment energy
Enough realize the automation installation of lamp cap, smooth assembly line can greatly increase production efficiency.
Further, above-mentioned bulb positioning device 1, resistance wire straightening device 2, the bright device 3 of examination, installation lamp cap device 4, sieve
Screening device 5 cuts silk device 6 and lamp cap transport mechanism is provided with bracket 7, and bracket 7 is located at light bulb conveyer belt 8 or lamp cap conveyer belt
28 side, bracket 7 are used to support manipulator or adhesive supplier 23.Wherein, it is fixed to be provided on the bracket 7 of bulb positioning device 1
Position manipulator 10, to realize the positioning to light bulb, makes it be not easy to loosen for light bulb to be put into gum cover pedestal 9.Above-mentioned glue
Set pedestal 9 is circular groove, and radius is less than or equal to the maximum radius of light bulb.
Further, the light bulb for not installing lamp cap is semi-finished product, and semi-finished product light bulb includes lampshade, LED filament, wick stem
And driving power, in the present embodiment, the driving assembly 26 that shines includes LED filament, wick stem and driving power, semi-finished product light bulb
Luminous driving assembly 26 on resistance wire be exposed, since the hardness of resistance wire is small, it is easy to bend, need it
It is straightened and lamp cap is installed again, therefore the lamp cap package system of the present embodiment is provided with resistance wire straightening device 2, resistance wire straightening device
It is provided with the first solid mechanical hand 12 on 2 bracket 7 and manipulator 11 is straightened, manipulator 11 is straightened and is used to for resistance wire being straightened,
First solid mechanical hand 12 is used to push down luminous driving assembly 26 its stabilization of holding, avoids being straightened manipulator 11 in pull-up resistor silk
While, draws light-emitting actuating device bad, and light bulb is caused not work.
Further, the bright manipulator 14 of examination and brightness detection sensing are provided on the bracket 7 of the bright device 3 of examination of the present embodiment
Device 13, the one end for trying bright manipulator 14 are connect with external power supply, for providing electric energy, try the other end and resistance of bright manipulator 14
Silk is connected, and for being formed into a loop light bulb and power supply, whether test light bulb shines, the brightness detection sensor if light bulb shines
13 detect brightness change, and light bulb luminous signal is passed to lamp cap transfer control 22, and lamp cap transfer control 22 controls
The lamp cap conveyer belt 28 of lamp cap transport mechanism works, and prepares for the installation lamp cap step of next step.In addition, trying bright manipulator 14
Shape and structure it is identical as the shape and structure that manipulator 11 is straightened of resistance wire straightening device 2, can further correct resistance wire,
By its straightening.
Further, one end of lamp cap transport mechanism is provided with adhesive supplier 23, and the other end of lamp cap transport mechanism is provided with
Lamp cap transfer control 22, the lower section of adhesive supplier 23 are provided with lamp cap gluing turntable 24, are placed with lamp cap 25 in gluing turntable 24,
Gluing can be such that lamp cap is well fixed on together with light bulb on toward lamp cap.Lamp cap transfer control 22 and installation lamp cap device 4
Brightness detection sensor 13 by conducting wire be connected, when lamp cap transfer control 22 receive installation lamp cap device 4 brightness inspection
When surveying the luminous signal that sensor 13 is transmitted by conducting wire, lamp cap transfer control 22 controls lamp cap conveyer belt 28 and works, by lamp
First 25 are transferred to the lower section of lamp cap installation manipulator 15, while gluing turntable 24 rotates, and adhesive supplier 23 works.
Further, the second solid mechanical hand 16 and lamp cap fitting machine are provided on the bracket 7 of above-mentioned installation lamp cap device 4
Tool hand 15, the second solid mechanical hand 16 are used for the lamp cap from lamp cap transport mechanism for fixing light bulb, lamp cap installation manipulator 15
Lamp cap 25 is clamped on conveyer belt 28 and is set in the top of light bulb.
Further, quality inspection sensor 17,27 and of ceiling light bulb apparatus of electrical connection are provided on the bracket 7 of screening plant 5
Blowing device 18, the position of quality inspection sensor 17 and the hanging of lamp cap, blowing device 18 can produce including air blower etc.
The device of wind, ceiling light bulb apparatus 27 can be the head that can be realized stretching motion.Position where screening plant 5 is also set
It is equipped with screening tank 19, the bottom of screening tank 19 is connected with collecting box 20.When quality inspection sensor 17 detects lamp cap upper end non-resistance
Silk exposes or when without lamp cap, and substandard products signal is passed to ceiling light bulb apparatus 27 by quality inspection sensor 17, and ceiling light bulb apparatus 27 works, top
The telescopic rod of bulb device 27 moves upwards, and light bulb is jacked up out of gum cover pedestal 9, and at the same time, the work of blowing device 18 will
It blows off, and slides into collecting box 20 from screening tank 19, and the light bulb that non-resistance silk exposes is that lamp cap installation manipulator 15 installs lamp cap
When, resistance wire is bent, the aperture that can not pass through lamp cap exposes, and the light bulb of no lamp cap detected for the bright manipulator 14 of examination not to be sent out
The light bulb of light, the method that manual sorting or reparation are taken for the light bulb fallen into collecting box 20.This screening plant 5 can be very big
Raising production qualification rate.
Further, it cuts and is provided with shearing machine hand 21 on the bracket 7 of silk device 6, shearing machine hand 21 is located at lamp cap
Top trims for the resistance wire too many to exposing lamp cap, improves the uniformity of product.
Although above having made detailed description to the utility model with generality explanation and specific embodiment,
On the basis of the utility model, it can be made some modifications or improvements, this is apparent to those skilled in the art
's.Therefore, these modifications or improvements on the basis of without departing from the spirit of the present invention, belong to the utility model and want
Seek the range of protection.
Claims (8)
1. a kind of lamp cap package system, which is characterized in that the lamp cap package system includes bulb positioning device (1), resistance wire
Straightening device (2), installation lamp cap device (4), screening plant (5), cuts silk device (6) and lamp cap conveyer at the bright device (3) of examination
Structure, the bulb positioning device (1), resistance wire straightening device (2), the bright device (3) of examination, installation lamp cap device (4), screening plant
(5) it and cuts silk device (6) and is set gradually according to the direction of transfer of light bulb conveyer belt (8), the installation lamp cap device (4) is from lamp cap
Lamp cap is obtained in transport mechanism.
2. a kind of lamp cap package system as described in claim 1, which is characterized in that the bulb positioning device (1), which has, to be used
In the positioning mechanical arm (10) that light bulb is put into gum cover pedestal (9), the positioning mechanical arm (10) is mounted on bulb positioning device
(1) on bracket (7).
3. a kind of lamp cap package system as described in claim 1, which is characterized in that the resistance wire straightening device (2) includes
Auxiliary is straightened the first solid mechanical hand (12) of resistance wire and for being straightened manipulator (11) for resistance wire to be straightened, and described first is solid
Determine manipulator (12) and manipulator (11) be straightened to be mounted on the bracket (7) of resistance wire straightening device (2).
4. a kind of lamp cap package system as described in claim 1, which is characterized in that the bright device (3) of examination includes test lamp
The bubble whether qualified bright manipulator of examination (14) and brightness detection sensor (13), it is described to try bright manipulator (14) and brightness detection biography
Sensor (13) is mounted on the bracket (7) for trying bright device (3).
5. a kind of lamp cap package system as described in claim 1, which is characterized in that the installation lamp cap device (4) includes auxiliary
The the second solid mechanical hand (16) and lamp cap installation manipulator (15) for helping lamp cap to install, the second solid mechanical hand (16) and lamp
Head installation manipulator (15) is mounted on the bracket (7) of installation lamp cap device (4).
6. a kind of lamp cap package system as described in claim 1, which is characterized in that the screening plant (5) includes electrical connection
Quality inspection sensor (17), ceiling light bulb apparatus (27) that light bulb is jacked up and the blowing device (18) that blows off light bulb, the matter
Inspection sensor (17) and blowing device (18) are mounted on the bracket (7) of screening plant (5), ceiling light bulb apparatus (27) setting
Position where the lower section of light bulb assembly line and face light bulb, the position where the screening plant (5) are provided with screening tank
(19), the bottom of the screening tank (19) is connected with collecting box (20).
7. a kind of lamp cap package system as described in claim 1, which is characterized in that the silk device (6) of cutting includes to exceeding
The shearing machine hand (21) that the resistance wire of lamp cap is trimmed, the shearing machine hand (21) are mounted on the branch for cutting silk device (6)
Top on frame (7) and positioned at lamp cap.
8. a kind of lamp cap package system as described in claim 1, which is characterized in that the lamp cap transport mechanism and installation lamp cap
Device (4) connects, and lamp cap transport mechanism includes that the adhesive supplier (23), lamp cap conveyer belt (28) and lamp cap of the gluing at the top of lamp cap pass
It send controller (22), the adhesive supplier (23) and lamp cap transfer control (22) are located at lamp cap conveyer belt (28) both ends, institute
It states and is provided with lamp cap gluing turntable (24), the lamp cap transfer control on the lamp cap conveyer belt (28) of the lower section of adhesive supplier (23)
(22) it is connect with the brightness detection sensor (13) of installation lamp cap device (4) by conducting wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821836792.6U CN209035908U (en) | 2018-11-08 | 2018-11-08 | A kind of lamp cap package system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821836792.6U CN209035908U (en) | 2018-11-08 | 2018-11-08 | A kind of lamp cap package system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209035908U true CN209035908U (en) | 2019-06-28 |
Family
ID=67041129
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821836792.6U Expired - Fee Related CN209035908U (en) | 2018-11-08 | 2018-11-08 | A kind of lamp cap package system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209035908U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112404930A (en) * | 2020-11-05 | 2021-02-26 | 苏州双荣橡塑有限公司 | Post-processing treatment device for lighting product |
-
2018
- 2018-11-08 CN CN201821836792.6U patent/CN209035908U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112404930A (en) * | 2020-11-05 | 2021-02-26 | 苏州双荣橡塑有限公司 | Post-processing treatment device for lighting product |
| CN112404930B (en) * | 2020-11-05 | 2021-08-27 | 苏州双荣橡塑有限公司 | Post-processing treatment device for lighting product |
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|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190628 |
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| CF01 | Termination of patent right due to non-payment of annual fee |