CN209024282U - A kind of vibration apparatus for eliminating sludge and system, vibration scale removal control system - Google Patents
A kind of vibration apparatus for eliminating sludge and system, vibration scale removal control system Download PDFInfo
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- CN209024282U CN209024282U CN201821504059.4U CN201821504059U CN209024282U CN 209024282 U CN209024282 U CN 209024282U CN 201821504059 U CN201821504059 U CN 201821504059U CN 209024282 U CN209024282 U CN 209024282U
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Abstract
The utility model discloses a kind of vibration apparatus for eliminating sludge and systems, vibrate scale removal control system, including the reactor as cathode, anode assembly and beche, the anode assembly includes sheath and nonconducting fixed frame, the fixed frame is located at anode upper and lower ends, the anode is fixed in reactor by fixed frame, the anode and the concentric setting of reactor, the reactor is equipped with water inlet pipe and outlet pipe, multiple beches are provided on the reactor periphery, the beche direct drumming reaction device when being connected to air pressure generates vibration, scale removing mouth is provided with below the reactor, the scale removing mouth, which is equipped with, arranges dirty valve.Effective effect: anode and the concentric setting of reactor keep the distance between anode and reactor identical, and electrolysis effectiveness is good, and full-automatic vibration scale removal may be implemented in PLC controller and beche, improve work efficiency.
Description
Technical field
It is specifically a kind of in circulating water cooling system the utility model relates to circulating water electrolytic filtration art
Vibrate apparatus for eliminating sludge and vibration scaler system, vibration scale removal control system.
Background technique
In industrial processes, industrial equipment or mold or product are cooled down commonly using recirculated water,
Cooling procedure realizes that, when recycling water evaporation, recirculated water is concentrated, in recirculated water indeed through the evaporation of recirculated water
Ca2+, Mg2+, CO3 2-,HCO3 -Plasma concentration can gradually rise, Ca2+, Mg2+Meeting and CO3 2-In conjunction with formation CaCO3, MgCO3Deng
Indissolubility impurity is attached to heat transfer sheet, face, to influence the heat transfer effect of heat exchanger.
The generation of scale, such as electrolytic descaling scale inhibition commonly used in the prior art must be prevented using related art method thus
Technology, but there is also following disadvantages for electrolytic descaling mitigation and antiscaling technology in the prior art:
1, the cathode in electrolysis unit and anode construction are complicated, such as closed case structure, in order to guarantee between cathode and sun
Distance mostly uses plate structure, and the cathode of this structure and the surface area of anode are identical, to increase response area, can use multiple
It is arranged in a crossed manner between cathode and sun, since the interval between this anode and cathode is smaller, the scale removed on cathode can be caused not
Just；Can also damage anode, to influence service life of equipment and treatment effect.
2, it can generally be used when in the prior art, removing the scale on cathode and manually or automatically scrape scale removal,
When being struck off using hand, such mode scale removal inefficiency, and be easy to injure anode, to influence equipment use
Service life and treatment effect.
Most importantly the principle of electrolytic descaling is applied between a cathode and an anode certain using recirculated water as conducting medium
Electric current and voltage, allow Ca2+, Mg2+Deng cationic to cathode motion and the CaCO on cathode3, MgCO3Equal scales deposit,
To reduce the hardness of recirculated water.There are many apertures for being used for ion motion on scale, either using hand scraping or certainly
It is dynamic when striking off the scale on cathode, all it is to borrow utensil using external force to scrape cathode, all can remains certain thickness in cathode surface
Scale, it is the channel of ion motion that during cell reaction, which there are many apertures on the surface or inside of scale, but by outer
Power can block these apertures when scraping cathode, it can be understood as can smear one layer of layer of becoming attached in cathode surface, cause be electrolysed
When, ion throughput is reduced, and shows as voltage rising, and energy consumption increases, and the decline of scale removal ability influences water treatment efficiency.
Utility model content
The purpose of this utility model is to provide a kind of vibrations in circulation cooling water electrolysis incrustation-inhibiting descaling equipment
Apparatus for eliminating sludge and vibration scaler system, vibration scale removal control system, to solve the technical problem in background technique.
To achieve the goals above, the utility model provides the following technical solutions:
A kind of vibration apparatus for eliminating sludge, including the reactor as cathode, anode assembly and beche, the anode assembly packet
Sheath and nonconducting fixed frame are included, the fixed frame is located at anode upper and lower ends, and the anode is fixed by fixed frame
In reactor, the anode and the concentric setting of reactor, the reactor are equipped with water inlet pipe and outlet pipe, the reaction
Multiple beches are provided on device periphery, the beche direct drumming reaction device when being connected to air pressure generates vibration, described anti-
It answers and is provided with scale removing mouth below device, the dirty valve of the row of being equipped at the scale removing mouth.
Further technical solution: row's dirt valve can be to be opened or closed manually, can also be by driver (such as motor
Or cylinder) drive open or close.
Further technical solution: the beche array is arranged on reactor periphery.
Further technical solution: the upper, middle and lower of reactor periphery is arranged in the beche.
Further technical solution: the fixed frame is arranged in a crossed manner at cross, institute by the identical fixed plate of two structures
The crosspoint for stating cross is located on the axle center of anode.
Further technical solution: the middle part side of the fixed plate is equipped with fluting, and the fixed plate is intersected by fluting
At cross.
A kind of electrolysis unit vibration scaler system, including recirculated cooling water pipeline, vibration apparatus for eliminating sludge and control system, institute
Vibration apparatus for eliminating sludge, including reactor, anode assembly and beche are stated, the recirculated cooling water is communicated to reactor by pipeline
Water inlet pipe forms inlet pipe road, and inlet valve is set on the inlet pipe road, and the water cooling system is communicated to reactor by pipeline and intakes
Pipeline, inlet valve is set on the water inlet line, and the reactor passes through inlet and outlet pipes and recirculating cooling water system
It is connected in parallel or series.
Further technical solution: the inlet pipe road is additionally provided with the circulating pump for accelerating water circulation out on pipeline.
Working principle: recirculated cooling water enters in electrolysis reactor by water inlet line, and control system exports direct current
It is respectively communicated with reactor and anode assembly is electrolysed recirculated water, make the Ca in water2+, Mg2+Deng cation to cathode motion simultaneously
With CO3 2-It is incorporated on cathode and forms CaCO3, MgCO3Etc. indissolubilities substance, reduce the hardness of recirculated water.Insoluble substance quilt
It is adsorbed on the inner wall of reactor and forms scale, when scale needs to clear up, close inlet valve and outlet valve, be discharged in reactor
Water, the dirty valve of the row of opening, control system starts beche, and direct drumming reaction device makes scale from the scale removing mouth below reactor
Discharge.
A kind of vibration scale removal control system, including PLC controller, by the circulating pump of PLC controller connection control, water inlet
Valve, outlet valve, row's dirt switch, vibration valve, electrolysis power, main power source and timer, row's dirt switch control driver come
The opening and closing of dirty valve is arranged in control, and the vibrating valve door controls beche, electrolysis power connection reactor (cathode) and anode, institute
Main power source is stated as overall system control power supply, the timer is used to be arranged the power-on time of electrolysis power, i.e., to recirculated water
The scale forming of electrolysis time, setting to the reactor of timer is advisable when reaching and needing to clear up, when timer reaches the time,
PLC controller closes circulating pump, inlet valve and outlet valve, and the row's of control dirt switch is opened and arranges dirty valve, keeps the water in reactor first
Discharge, then PLC controller, which opens vibration valve, makes the direct drumming reaction device of beche generate vibration, makes scale out of reactor
It falls off and is discharged to the outside from scale removing mouth, then open circulating pump, inlet valve and outlet valve again, meanwhile, PLC controller control is fixed
When device reset, continue to be electrolysed, timer restarts timing filtering, realizes full-automatic row's dirt.
Further technical solution: when timer reaches the time, PLC controller closes electrolysis power, when scale is discharged
Afterwards, then electrolysis power is opened.
A kind of vibration descaling method, including following technique:
1) circulating pump, inlet valve and outlet valve, are closed, prevents water cooling system from continuing as reactor water supply；
2) water in reactor is discharged first, can the dirty valve of the row of opening, drain valve can also be set on reactor and carried out
Draining；
3), the direct drumming reaction device of beche generates vibration, so that scale is fallen off out of reactor and is discharged to from scale removing mouth
It is external；
4) circulating pump, inlet valve and outlet valve, are opened and continues electrolytic filter.
Effective effect: anode and the concentric setting of reactor keep the distance between anode and reactor identical, and electrolysis is anti-
Answer effect good, reactor is cathode, makes the surface area of cathode much larger than anode, the adsorbance of scale is considerably increased, to subtract
The clearing times of scale are lacked, PLC controller and beche may be implemented full-automatic vibration scale removal, improve work efficiency.
Detailed description of the invention
A kind of a kind of Fig. 1: vibration apparatus for eliminating sludge main view of utility model.
A kind of a kind of Fig. 2: vibration apparatus for eliminating sludge top view of utility model.
A kind of a kind of Fig. 3: vibration apparatus for eliminating sludge explosive view of utility model.
A kind of a kind of Fig. 4: fixed plate structure figure of vibration apparatus for eliminating sludge of utility model.
A kind of a kind of Fig. 5: vibration scaler system figure of utility model.
A kind of a kind of Fig. 6: vibration scale removal control system figure of utility model.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe.
Please refer to Fig. 1-4, in the utility model embodiment, a kind of vibration apparatus for eliminating sludge, including (as cathode) reaction
Device 1, anode assembly 2 and beche 3, the anode assembly 2 include sheath 22 and nonconducting fixed frame 21, the fixation
Frame 21 is located at 22 upper and lower ends of anode, and the anode 22 is fixed in reactor 1 by fixed frame 21, the anode 22 with react
The concentric setting of device 1, the reactor 1 are equipped with water inlet pipe 12 and outlet pipe 11, are provided on 1 periphery of reactor multiple
Beche 3, the beche 3 direct drumming reaction device 1 when being connected to air pressure generate vibration, are provided with below the reactor 1
Scale removing mouth 15, the scale removing mouth 15, which is equipped with, arranges dirty valve 13.
Further technical solution: row's dirt valve 13 can be to be opened or closed manually, can also be by driver 14 (such as
Motor or cylinder) drive open or close.
Further technical solution: 3 array of beche is arranged on 1 periphery of reactor.
Further technical solution: the upper, middle and lower of 1 periphery of reactor is arranged in the beche 3.
Further technical solution: the fixed frame 21 is arranged in a crossed manner at cross by the identical fixed plate 211 of two structures
The crosspoint of type, the cross is located on the axle center of anode 22.
Further technical solution: the middle part side of the fixed plate 211 is equipped with fluting 212, and the fixed plate 211 passes through
Fluting 212 is crossed as cross.
Referring to Fig. 5, scaler system, including water cooling system 4, vibration apparatus for eliminating sludge 5 and control system are vibrated in a kind of electrolysis
System 6, the vibration apparatus for eliminating sludge 5, including reactor 1, anode assembly 2 and beche 3, the water cooling system 4 pass through pipeline
It is communicated to 1 water inlet pipe 12 of reactor and forms inlet pipe road, set inlet valve 62 on the inlet pipe road, the water cooling system 4 passes through pipe
Road is communicated to 1 outlet pipe 11 of reactor and forms out pipeline, sets out water valve 63 on the pipeline out, the reactor 1 passes through inlet pipe
Road and out pipeline are connected in parallel or series with water cooling system 4.
Further technical solution: the circulating pump 61 for accelerating water circulation is additionally provided on the water inlet line or outlet conduit.
Working principle: the recirculated water of water cooling system 4 enters in reactor 1 by water inlet line, and control system 6 exports
Direct current is respectively communicated with reactor 1 and anode assembly 2 is electrolysed recirculated water, makes the Ca in water2+, Mg2+Deng cationic to yin
Polar motion and and CO3 2-It is incorporated on the inner wall of reactor 1 and forms CaCO3, MgCO3Etc. indissolubilities substance, reduce recirculated water
Hardness.When scale needs to clear up, inlet valve 62 and outlet valve 63 are closed, the water in reactor 1 is discharged, the dirty valve 13 of the row of opening,
Control system 6 controls control pressure and is connected to beche 3, and direct drumming reaction device 1 generates vibration, makes scale from 1 lower section of reactor
Scale removing mouth 15 be discharged.
Referring to Fig. 6, a kind of vibration scale removal control system, including PLC controller 67, it is connected and is controlled by PLC controller 67
Circulating pump 61, inlet valve 62, outlet valve 63, arrange dirty switch 64, vibration valve 65, electrolysis power 66, main power source 68 and periodically
Device 69, row's dirt switch 64 control driver 14 come the opening and closing of the dirty valve 13 of the row of control, and the vibration valve 65 controls beche
3, the electrolysis power 66 is connected to reactor 1 (cathode) and anode 22, and the main power source 68 is the power supply of overall system control 6, institute
Timer 69 is stated for the power-on time of electrolysis power 66 to be arranged, i.e., to the electrolytic filter time of recirculated water, timer 69 is set
The scale forming for setting reactor 1 reaches and is advisable when needing to clear up, and when timer 69 reaches the time, PLC controller 67 is closed
Circulating pump 61, inlet valve 62 and outlet valve 63, and the dirty switch 64 of the row of control is opened and arranges dirty valve 13, arranges the water in reactor 1 first
Out, then the opening of PLC controller 67 vibration valve 65 makes the direct drumming reaction device 1 of beche 3 generate vibration, makes scale from reaction
It falls off in device 1 and is discharged to the outside from scale removing mouth 15, then open circulating pump 61, inlet valve 62 and outlet valve 63 again, meanwhile,
67 control timer 69 of PLC controller resets, and continues electrolytic filter, and timer 69 restarts timing electrolysis, realizes complete
Automatic row's dirt.
Further technical solution: when timer 69 reaches the time, PLC controller 67 closes electrolysis power 66, works as water
After dirt discharge, then open electrolysis power 66.
Please refer to Fig. 1-6, a kind of vibration descaling method, including following technique:
1) circulating pump 61, inlet valve 62 and outlet valve 63, are closed, prevents water cooling system 4 from continuing as the water supply of reactor 1；
2) water in reactor 1 is discharged first, can the dirty valve 13 of the row of opening, drain valve can also be set on reactor 1
It is drained；
3), the direct drumming reaction device 1 of beche 3 generates vibration, so that scale is fallen off out of reactor 1 and from 15 row of scale removing mouth
Outside is arrived out；
4) circulating pump 61, inlet valve 62 and outlet valve 63, are opened and continues electrolytic filter.
It is obvious to a person skilled in the art that the utility model is not limited to the details of foregoing example embodiment, and
And without departing substantially from the spirit or essential attributes of the utility model, it can realize that this is practical new in other specific forms
Type.Therefore, in all respects, the present embodiments are to be considered as illustrative and not restrictive, this is practical new
The range of type is by appended claims rather than preceding description limits, it is intended that containing for the equivalent requirements of the claims will be fallen in
All changes in justice and range are embraced therein.It should not treat any reference in the claims as limiting
Related claim.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (9)
1. a kind of vibration apparatus for eliminating sludge, it is characterised in that: including reactor, anode assembly and beche, the anode assembly packet
Sheath and nonconducting fixed frame are included, the fixed frame is located at anode upper and lower ends, and the anode is fixed by fixed frame
In reactor, the anode and the concentric setting of reactor, the reactor are equipped with water inlet pipe and outlet pipe, the reaction
Multiple beches are provided on device periphery, the beche direct drumming reaction device when being connected to air pressure generates vibration, described anti-
It answers and is provided with scale removing mouth below device, the scale removing mouth, which is equipped with, arranges dirty valve.
2. a kind of vibration apparatus for eliminating sludge according to claim 1, it is characterised in that: row's dirt valve can be manual opening
Or close, it can also be and opened or closed by driver drives.
3. a kind of vibration apparatus for eliminating sludge according to claim 1, it is characterised in that: the beche array setting is being reacted
On device periphery.
4. a kind of vibration apparatus for eliminating sludge according to claim 1, it is characterised in that: the fixed frame is identical by two structures
Fixed plate it is arranged in a crossed manner at cross, the crosspoint of the cross is located on the axle center of anode.
5. a kind of vibration apparatus for eliminating sludge according to claim 4, it is characterised in that: the middle part side of the fixed plate is equipped with
Fluting, the fixed plate are crossed as cross by fluting.
6. a kind of vibration scaler system, it is characterised in that: described including water cooling system, vibration apparatus for eliminating sludge and control system
Vibrate apparatus for eliminating sludge, including reactor, anode assembly and beche, the water cooling system by pipeline be communicated to reactor into
Water pipe forms water inlet line, sets inlet valve on the water inlet line, the water cooling system is communicated to reactor by pipeline and goes out
Water pipe forms outlet conduit, water valve is set out on the outlet conduit, pipeline and water are cooling by inlet pipe road and out for the reactor
System is connected in parallel or series.
7. a kind of vibration scaler system according to claim 6, it is characterised in that: the inlet pipe road is also set on pipeline out
There is the circulating pump for accelerating water circulation.
8. a kind of vibration scale removal control system, it is characterised in that: including PLC controller, by the connection control of PLC controller electric wire
Circulating pump, inlet valve, outlet valve, row's dirt switch, vibration valve, electrolysis power, main power source and timer, row's dirt switch control
For driver processed come the opening and closing of the dirty valve of the row of control, the vibrating valve door controls beche, the electrolysis power connection reactor and sun
Pole, the main power source are overall system control power supply, and the timer is used to be arranged the power-on time of electrolysis power.
9. a kind of vibration scale removal control system according to claim 8, it is characterised in that: when timer reaches the time,
PLC controller closes electrolysis power, after scale discharge, then opens electrolysis power.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821504059.4U CN209024282U (en) | 2018-09-14 | 2018-09-14 | A kind of vibration apparatus for eliminating sludge and system, vibration scale removal control system |
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| CN201821504059.4U CN209024282U (en) | 2018-09-14 | 2018-09-14 | A kind of vibration apparatus for eliminating sludge and system, vibration scale removal control system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108996713A (en) * | 2018-09-14 | 2018-12-14 | 东莞市华清环保工程有限公司 | A kind of vibration apparatus for eliminating sludge and system, vibration scale removal control system and vibration descaling method |
-
2018
- 2018-09-14 CN CN201821504059.4U patent/CN209024282U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108996713A (en) * | 2018-09-14 | 2018-12-14 | 东莞市华清环保工程有限公司 | A kind of vibration apparatus for eliminating sludge and system, vibration scale removal control system and vibration descaling method |
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