CN209020119U - A kind of travelling cleaner - Google Patents
A kind of travelling cleaner Download PDFInfo
- Publication number
- CN209020119U CN209020119U CN201821488566.3U CN201821488566U CN209020119U CN 209020119 U CN209020119 U CN 209020119U CN 201821488566 U CN201821488566 U CN 201821488566U CN 209020119 U CN209020119 U CN 209020119U
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- cleaning case
- dust cleaning
- steel pipe
- guide rail
- processed
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Abstract
The utility model discloses a kind of travelling cleaner, the guide rail being arranged including the axial direction along steel pipe to be processed is mounted on guide rail and can slide along the length direction of guide rail the dust cleaning case of setting, is mounted on the driving mechanism on dust cleaning case for driving dust cleaning case to slide and is mounted on the mechanism for monitoring for being used to monitor steel pipe position to be processed on dust cleaning case.The mechanism for monitoring includes the position sensor being mounted on dust cleaning case and the control system that is mounted on dust cleaning case, and the control system and position sensor, driving mechanism communicate to connect.The deduster structure is simple, it is easy to operate, pass through setting guide rail and the dust cleaning case of sliding being mounted on guide rail, the position of dust cleaning case and steel pipe can be regulated and controled, ensure all to suck dust, and by setting mechanism for monitoring and driving mechanism, realize the spacing in real time between adjustment dust cleaning case and steel pipe, it is ensured that the best air draught distance between steel pipe and dust cleaning case.
Description
Technical field
The utility model relates to the processing dust removal fields of steel pipe, and in particular to a kind of travelling cleaner.
Background technique
Steel pipe can generate a large amount of dusts during cutting, grinding, derusting etc., these exhaust gas and sundries be scattered in ground or
It drifts in air, largely effects on working environment and worker's health.To improve the environment of plant and guaranteeing that exhaust gas discharge meets
National standard, major part enterprise generates a large amount of dusts or directly without group during cutting, grinding, derusting etc. for steel pipe at present
It knits discharge or uses relatively simple processing, being not achieved improves the environment of plant and guarantee that exhaust gas discharges mesh that meet national standards
's.Currently used dust-extraction unit is deduster, but in the process of steel pipe, because the bending of steel pipe, section are uneven etc.
Reason, in process, workpiece (steel pipe) during rotation in axial direction back and forth vibration cause deduster air inlet and
It cannot be guaranteed that optimal absorption distance, causes in the process of steel pipe, many dusts still can go to air between steel pipe
In, it pollutes the environment.How to solve the above problems, is those skilled in the art's urgent issue.
Utility model content
The purpose of the utility model is to overcome the deficiencies in the prior art, provide a kind of structurally reasonable, easy to operate movement
Formula deduster prevents dust from not diffusing into air, improves and remove so that dust cleaning case and steel pipe automatically keep suitable distance
The efficiency of dust collection of dirt device, it is ensured that Environmental security.
In order to achieve the above objectives, the technical solution adopted in the utility model is: a kind of travelling cleaner, the deduster
Including be arranged along the axial direction of steel pipe to be processed guide rail, be mounted on the guide rail and can be along the length direction of the guide rail
The dust cleaning case of setting is slid, the deduster further includes being mounted on the dust cleaning case, for driving the dust cleaning case to slide
It driving mechanism and is mounted on the dust cleaning case for monitoring the mechanism for monitoring of the steel pipe position to be processed, the monitoring machine
Structure includes the position sensor being mounted on the dust cleaning case and the control system that is mounted on the dust cleaning case, the control
System and the position sensor, the driving mechanism communicate to connect, and are preset with the steel pipe to be processed in the control system
With the spacing range value between the air inlet of the dust cleaning case, the control system passes through described acquired in the position sensor
The location information of steel pipe to be processed differentiates the spacing between the steel pipe to be processed and the air inlet of the dust cleaning case, and with it is preset
Spacing range value is compared analysis, it was therefore concluded that after issue instructions to the driving mechanism to drive the dust cleaning case described
It is slid on guide rail.
Preferably, the deduster further includes the rolling assembly being mounted on the bottom end of the dust cleaning case, the rolling
Component includes several roll shafts on the bottom end for being mounted on the dust cleaning case that can be rotated around self-axis line direction, Suo Yousuo
State roll shaft being distributed on the bottom end of the dust cleaning case along the length direction interval of the guide rail, the axial direction of the every roll shaft
The roller that can be rolled with the rolling of the roll shaft is mounted on both ends, what the roller can cooperate is fastened on described
It rolls on the upper surface of guide rail and along the length direction of the guide rail and is arranged.
It is further preferred that the driving mechanism include the driving motor being mounted on the dust cleaning case, be mounted on it is described
Drive sprocket on driving motor output end, the driven chain being mounted on the wherein roll shaft in all roll shafts
Wheel, the drive sprocket are connected by chain with the driven sprocket, and the driving motor and the control system communicate to connect.
Preferably, the side of the guide rail offers the card slot of the length direction extension along the guide rail, the dust cleaning case
On be provided with being fastened in the card slot and along the snap-gauge of the conduit extending direction of card slot sliding setting of can cooperating.
Preferably, the deduster further includes the suspended hood being mounted on the air inlet outside of the dust cleaning case, is mounted on
Flue-dust retainer below the suspended hood, the position sensor are mounted on the suspended hood.
It is further preferred that being respectively mounted on the suction along air inlet direction interval there are two the position sensors
Position sensor I and position sensor II on fan housing, when the position sensor I monitors the position of the steel pipe to be processed
It sets, and when the position sensor II does not monitor the position of the steel pipe to be processed, the control system issues instructions to institute
Driving mechanism is stated to drive the dust cleaning case towards close to the movement of the direction of the steel pipe to be processed；When the position sensor II
When monitoring the position of the steel pipe to be processed, the control system issues instructions to the driving mechanism to drive the dedusting
The direction that case is directed away from the steel pipe to be processed is mobile.
It is further preferred that the upper edge length of the suspended hood is longer than the lower edge length of the suspended hood.
It is further preferred that the air inlet of the dust cleaning case includes multiple rectangular-shaped air ports, the lower end surface institute in the air port
It is higher than the axial line position of the suspended hood in position.
Preferably, baffling expansion chamber, filter chamber, the folding are disposed with along air inlet direction in the inner cavity of the dust cleaning case
The first baffle plate and the second baffle plate be installed along what air inlet direction was successively spaced in stream expansion chamber, first baffle plate it is upper
End is fixedly mounted in the inner cavity of the dust cleaning case, and lower end is free end；The lower end of second baffle plate is fixedly mounted on institute
It states in the inner cavity of dust cleaning case, upper end is free end, and the lower end position of first baffle plate is lower than second baffle plate
Upper end position, second baffle plate in the import of the filter chamber has rake and vertical portion, described
The lower end of rake be connected on the lower end surface of the import of the filter chamber and along the lower end of the import of the filter chamber upwardly,
It is tilted towards the air inlet direction of the dust cleaning case, the upper end of the rake is connected with the lower end of the vertical portion, described perpendicular
The upper end in straight portion is free end, and the inclination angle of the rake is α, 15 °≤α≤60 °.
It is further preferred that the side of the baffling expansion chamber and the filter chamber offers cleaning door, the dedusting
Device further includes the shoot door being mounted on the cleaning door, for being opened and closed the cleaning door.
Due to the application of the above technical scheme, the utility model has the advantage that this is practical new compared with prior art
The travelling cleaner of type can effectively guide the fortune of dust cleaning case by the way that guide rail is arranged on the axial direction of steel pipe to be processed
The driving mechanism for driving dust cleaning case to slide is arranged on dust cleaning case, can effectively adjust between dust cleaning case and steel pipe for dynamic rail mark
Distance, it is ensured that by dust generated in steel pipe process all sucking dust cleaning cases, prevent dust from going in air, make
The pollution of pairs of ambient enviroment；And mechanism for monitoring is set on dust cleaning case to monitor the position of steel pipe to be processed, it can be realized and remove
The adjust automatically of distance between dirt case and steel pipe.
Detailed description of the invention
Attached drawing 1 is the perspective view of travelling cleaner described in the utility model；
Attached drawing 2 is the top view of attached drawing 1；
Attached drawing 3 is the left view of attached drawing 1；
Attached drawing 4 is the rearview of attached drawing 1；
Wherein: 1, guide rail；11, card slot；2, dust cleaning case；21, air inlet；22, shoot door；23, baffling expansion chamber；231,
One baffle plate；232, second；24, filter chamber；241, filter core；242, Venturi tube；3, driving mechanism；31, driving motor；32, main
Movable sprocket；33, driven sprocket；34, chain；4, position sensor；41, position sensor I；42, position sensor II；5, it controls
System；6, rolling assembly；61, roll shaft；62, roller；7, snap-gauge；8, suspended hood；9, flue-dust retainer.
Specific embodiment
With reference to the accompanying drawing and specific embodiment is further elaborated the technical solution of the utility model.
A kind of travelling cleaner, the guide rail 1 being arranged including edge along the axial direction of steel pipe to be processed are mounted on guide rail 1
Dust cleaning case 2 upper and that setting can be slid along the length direction of guide rail 1, referring to shown in Fig. 1,2,3,4, deduster further includes being mounted on
It driving mechanism 3 on dust cleaning case 2, for driving the dust cleaning case 2 to slide and is mounted on dust cleaning case 2 for monitoring steel to be processed
The mechanism for monitoring of pipe position.Here, by the axial setting guide rail 1 in steel pipe, the work for limiting 2 direction of displacement of dust cleaning case is played
With, and the dust cleaning case 2 being mounted on guide rail 1 that can be slid is set, so that in the process of steel pipe, because of the length of steel pipe
It is different, position of the adjustment dust cleaning case 2 apart from steel pipe can be facilitated, it is ensured that generated dust and exhaust gas in steel pipe process
It can all be inhaled into dust cleaning case 2 and be dusted, filter, go in air cause the dirt to environment to prevent dust and impurities
Dye.
The mechanism for monitoring includes the position sensor 4 being mounted on dust cleaning case 2 and the control system being mounted on dust cleaning case 2
System 5, shown in Figure 1, the control system 5 and position sensor 4, driving mechanism 3 communicate to connect, and preset in the control system 5
There is the spacing range value between the air inlet 21 of steel pipe and dust cleaning case 2 to be processed, control system 5 passes through acquired in position sensor 4
The location information of steel pipe to be processed differentiate the spacing between steel pipe and the air inlet 21 of dust cleaning case 2, and with preset spacing range
Value is compared analysis, it was therefore concluded that after issue instructions to driving mechanism 3 to drive dust cleaning case 2 to slide on guide rail 1.By setting
Set the mechanism for monitoring, can real-time detection to the location information of steel pipe, timely the position of dust cleaning case 2 is adjusted, it is ensured that
Spacing between dust cleaning case 2 and steel pipe is in the distance range of a most suitable air draught.
In this example, which further includes the rolling assembly 6 being mounted on the bottom end of dust cleaning case 2, referring to the institute of Fig. 1,2,3
Show.The rolling assembly 6 includes several rollers on the bottom end for being mounted on the dust cleaning case 2 that can be rotated around self-axis line direction
Axis 61, all roll shafts 61 are distributed on the bottom end of dust cleaning case 2 along the length direction interval of guide rail 1, every roll shaft 61
The roller 62 that can be rolled with the rolling of roll shaft 61 is mounted in axial ends portion, the roller 62 at 61 both ends of roll shaft can
It rolls on the upper surface for being fastened on guide rail 1 corresponding with its position of cooperation and along the length direction of guide rail 1 and is arranged.The driving
Mechanism 3 includes the driving motor 31 being mounted on dust cleaning case 2, the drive sprocket 32 being mounted on 31 output end of driving motor, peace
The driven sprocket 33 being installed therein on a roll shaft 61, the drive sprocket 32 are connected by chain 34 with the driven sprocket 33, are joined
As shown in Figure 1.In this example, which is speed reducer, and the driving motor 31 and control system 5 communicate to connect.Pass through drive
The positive and negative rotation of dynamic motor 31, realizes moving back and forth for dust cleaning case 2, at a distance from ensuring dust cleaning case 2 between steel pipe.
In this example, the side of the guide rail 1 is also provided with the card slot 11 of the length direction extension along guide rail 1, on the dust cleaning case 2
It is additionally provided with the snap-gauge 7 for being fastened in card slot 11, sliding setting along the conduit extending direction of the card slot 11 that can cooperate, referring to
Fig. 1, shown in 3.In this example, which is in " I-shaped " rail.Block, be arranged on dust cleaning case 2 and be somebody's turn to do by being arranged on guide rail 1
The snap-gauge 7 that card slot 11 matches, capable of effectivelying prevent dust cleaning case 2, there is a phenomenon where topple in slipping, it is ensured that dedusting
The stability that case 2 works.
In this example, which further includes the suspended hood 8 being mounted on 21 outside of air inlet of dust cleaning case 2, is mounted on suction
The flue-dust retainer 9 of 8 lower section of fan housing, referring to shown in Fig. 1,3,4, which is mounted on suspended hood 8.By in dust cleaning case 2
Air inlet 21 on the outside of suspended hood 8 is set so that generated dust will not be to external diffusion, all in the process of steel pipe
Into in dust cleaning case 2, and heavier impurity is then fallen into the flue-dust retainer 9 of 8 lower section of suspended hood, is collected, is had by flue-dust retainer 9
Conducive to the cleaning to waste residue, it is ensured that environment it is clean and tidy, while alleviating the work load of subsequent dust cleaning case 2, play and tentatively remove
The effect of dirt.In this example, the upper edge length of the suspended hood 8 is arranged to be longer than the lower edge length of suspended hood 8, it is ensured that ash
Dirt will not be spread out from the top of suspended hood 8.
In this example, the setting of air inlet 21 of the dust cleaning case 2 is in several rectangular-shaped air ports, shown in Figure 3, while should
The lower edge position in air port is arranged to the axial line position not less than suspended hood 8, plays the role of calling prisoners in after letting them out for exercise, so that grey
Dirt, exhaust gas can be all inhaled into dust cleaning case 2, it is ensured that environmental sanitation.The set-up mode compared with prior art, is ensuring
While dust is removed totally, the workload that improves the working efficiency of dedusting, alleviate dust cleaning case 2.
In this example, there are two the position sensors 4, respectively the position being mounted on suspended hood 8 along air inlet direction interval
Sensor I 41 and position sensor II 42 are set, referring to shown in Fig. 1,4, when position sensor I 41 monitors the position of steel pipe to be processed
It sets, and when position sensor II 42 does not monitor the position of steel pipe to be processed, indicate position of the steel pipe apart from dust cleaning case 2 farther out,
After control system 5 receives the position signal that position sensor 4 is issued, it is compared with pre-set spacing range value point
Analysis issues instructions to driving mechanism 3 to drive dust cleaning case 2 towards close to the movement of the direction of steel pipe to be processed；Work as position sensing
When device II 42 monitors the position of steel pipe to be processed, indicate that position of the steel pipe apart from dust cleaning case 2 is closer, control system 5 receives
After the position signal that position sensor 4 is issued, it is to be processed to drive dust cleaning case 2 to be directed away to issue instructions to driving mechanism 3
The direction of steel pipe is mobile.
In this example, it is divided into baffling expansion chamber 23 and filter chamber 24 along air inlet direction in the inner cavity of the dust cleaning case 2, referring to
Shown in Fig. 4.Several first baffle plates 231 and the second baffling are installed along what air inlet direction was successively spaced in the baffling expansion chamber 23
Plate 232, the upper end of first baffle plate 231 are fixedly mounted in the inner cavity of dust cleaning case 2, and lower end is free end；Second baffling
The lower end of plate 232 is fixedly mounted in the inner cavity of dust cleaning case 2, and upper end is free end, and the lower end institute of first baffle plate 231 is in place
It sets low in the upper end position of the second baffle plate 232, by the setting, so that forming tortuous wind in baffling expansion chamber 23
Road.And being located at the second baffle plate 232 in the import of filter chamber 24 has rake and vertical portion, the lower end of the rake connects
On the lower end surface of the import of filter chamber 24 and along the lower end of the import of filter chamber 24 upwardly, towards the air inlet of dust cleaning case 2
The inclination of 21 directions, the upper end of the rake are connected with the lower end of vertical portion, and the upper end of the vertical portion is free end, and is tilted here
The inclination angle in portion be α, 15 °≤α≤60 °, it is preferred that the tilt angle be 15 °≤α≤45 °.Here, by the way that the first folding is arranged
Flowing plate 231 and the second baffle plate 232 are conducive to the sedimentation of the biggish sundries of particle in dust, are filtered with mitigating in subsequent filter room 24
The filter pressure of core 241, and be in that there is rake and vertical portion by the second baffle plate 232 setting in the import of filter chamber 24,
So that the sundries to be settled down at the import of filter chamber 24 introduces in filter chamber 24, cleaned out by the cleaning door in filter chamber 24
It goes, the case where lime-ash accumulation, be not easily cleaned, the inclination angle occurs in the import inlet side that not will cause filter chamber 24 thus
The range of degree is conducive to the landing and sedimentation of sundries.More filter cores 241 being arranged along the vertical direction are installed in the filter chamber 24,
The top of filter core 241 is provided with Venturi tube 242, Venturi tube 242 is quantitatively mutually corresponded with filter core 241, in Venturi tube
242 top is also equipped with injection tube (not shown), for carrying out reverse gas cleaning to filter core 241.
In this example, the side of the baffling expansion chamber 23 and filter chamber 24 offers cleaning door, which further includes peace
Shoot door 22 on cleaning door, for being opened and closed cleaning door, referring to shown in Fig. 1,4.By the way that cleaning door and shoot door 22 is arranged,
Easily the lime-ash in dust cleaning case 2 can be purged.
The above embodiments are only for explaining the technical ideas and features of the present invention, and its object is to allow be familiar with technique
Personage can understand the content of the utility model and implement accordingly, do not limit the protection scope of the present invention.
All equivalent change or modifications according to made by the spirit of the present invention essence, should all cover the protection scope of the utility model it
It is interior.
Claims (10)
1. a kind of travelling cleaner, which is characterized in that the deduster includes being arranged along the axial direction of steel pipe to be processed
Guide rail, the dust cleaning case for being mounted on the guide rail and capable of sliding setting along the length direction of the guide rail, the deduster also wrap
It includes the driving mechanism being mounted on the dust cleaning case, for driving the dust cleaning case sliding and is mounted on the dust cleaning case and use
In the mechanism for monitoring for monitoring the steel pipe position to be processed, the mechanism for monitoring includes that the position being mounted on the dust cleaning case passes
Sensor and the control system being mounted on the dust cleaning case, the control system and the position sensor, the driving machine
Structure communicates to connect, the spacing range being preset between the steel pipe to be processed and the air inlet of the dust cleaning case in the control system
Value, the control system are differentiated described to be added by the location information of the steel pipe to be processed acquired in the position sensor
Spacing between work steel pipe and the air inlet of the dust cleaning case, and analysis is compared with preset spacing range value, it was therefore concluded that
After issue instructions to the driving mechanism to drive the dust cleaning case to slide on the guide rail.
2. deduster according to claim 1, which is characterized in that the deduster further includes being mounted on the dust cleaning case
Rolling assembly on bottom end, the rolling assembly include can be rotated around self-axis line direction be mounted on the dust cleaning case
Bottom end on several roll shafts, the be distributed in dust cleaning case of all roll shafts along the length direction interval of the guide rail
On bottom end, the roller that can be rolled with the rolling of the roll shaft is mounted in the axial ends portion of the every roll shaft,
What the roller can cooperate is fastened on the upper surface of the guide rail and rolls setting along the length direction of the guide rail.
3. deduster according to claim 2, which is characterized in that the driving mechanism includes being mounted on the dust cleaning case
Driving motor, be mounted on the driving motor output end drive sprocket, be mounted in all roll shafts wherein one
Driven sprocket on roll shaft described in root, the drive sprocket are connected by chain with the driven sprocket, the driving motor and
The control system communication connection.
4. deduster according to claim 1, which is characterized in that the side of the guide rail offers the length along the guide rail
The card slot that direction extends is spent, being fastened in the card slot and along the card slot of can cooperating is provided on the dust cleaning case
The snap-gauge of conduit extending direction sliding setting.
5. deduster according to claim 1, which is characterized in that the deduster further includes being mounted on the dust cleaning case
Suspended hood on the outside of air inlet, the flue-dust retainer being mounted below the suspended hood, the position sensor are mounted on the suction
On fan housing.
6. deduster according to claim 5, which is characterized in that there are two the position sensors, respectively along air inlet
The position sensor I being mounted on the suspended hood and position sensor II at direction interval, when the position sensor I monitors
It is described to the position of the steel pipe to be processed, and when the position sensor II does not monitor the position of the steel pipe to be processed
Control system issues instructions to the driving mechanism to drive the dust cleaning case to move towards the direction close to the steel pipe to be processed
It is dynamic；When the position sensor II monitors the position of the steel pipe to be processed, the control system issues instructions to described
Driving mechanism is mobile with the direction for driving the dust cleaning case to be directed away from the steel pipe to be processed.
7. deduster according to claim 5, which is characterized in that the upper edge length of the suspended hood is longer than the air draught
The lower edge length of cover.
8. deduster according to claim 5, which is characterized in that the air inlet of the dust cleaning case includes multiple rectangular-shaped wind
Mouthful, the lower end surface position in the air port is higher than the axial line position of the suspended hood.
9. deduster according to claim 1, which is characterized in that successively set in the inner cavity of the dust cleaning case along air inlet direction
Be equipped with baffling expansion chamber, filter chamber, in the baffling expansion chamber along air inlet direction be successively spaced be equipped with the first baffle plate with
The upper end of second baffle plate, first baffle plate is fixedly mounted in the inner cavity of the dust cleaning case, and lower end is free end；It is described
The lower end of second baffle plate is fixedly mounted in the inner cavity of the dust cleaning case, and upper end is free end, under first baffle plate
Position is held to be lower than the upper end position of second baffle plate, second folding in the import of the filter chamber
Flowing plate has rake and vertical portion, and the lower end of the rake is connected on the lower end surface of the import of the filter chamber and along institute
State the import of filter chamber lower end face upward, towards the dust cleaning case air inlet direction tilt, the upper end of the rake with
The lower end of the vertical portion is connected, and the upper end of the vertical portion is free end, and the inclination angle of the rake is α, 15 °≤α≤
60°。
10. deduster according to claim 9, which is characterized in that the side of the baffling expansion chamber and the filter chamber
Cleaning door is offered, the deduster further includes the shoot door being mounted on the cleaning door, for being opened and closed the cleaning door.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821488566.3U CN209020119U (en) | 2018-09-11 | 2018-09-11 | A kind of travelling cleaner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821488566.3U CN209020119U (en) | 2018-09-11 | 2018-09-11 | A kind of travelling cleaner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209020119U true CN209020119U (en) | 2019-06-25 |
Family
ID=66877223
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821488566.3U Active CN209020119U (en) | 2018-09-11 | 2018-09-11 | A kind of travelling cleaner |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209020119U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109078441A (en) * | 2018-09-11 | 2018-12-25 | 盐城市大丰三星机械有限公司 | A kind of travelling cleaner |
-
2018
- 2018-09-11 CN CN201821488566.3U patent/CN209020119U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109078441A (en) * | 2018-09-11 | 2018-12-25 | 盐城市大丰三星机械有限公司 | A kind of travelling cleaner |
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