CN209007830U - A kind of polyurethane material feeding mixing head with tally function - Google Patents
A kind of polyurethane material feeding mixing head with tally function Download PDFInfo
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- CN209007830U CN209007830U CN201821504718.4U CN201821504718U CN209007830U CN 209007830 U CN209007830 U CN 209007830U CN 201821504718 U CN201821504718 U CN 201821504718U CN 209007830 U CN209007830 U CN 209007830U
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- mixing head
- material feeding
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- mode
- induction module
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Abstract
The utility model discloses a kind of polyurethane material feeding mixing head with tally function, is related to polyurethane production technical field.The utility model includes discharge chamber, premixer, discharge chamber piston, premixer's piston, discharge port, it further include induction module and communication module, induction module is set to discharging chamber interior walls, induction module is internally provided with sensing unit and control system, sensing unit is connected with control system, and induction module output end is connected with communication module input terminal.The utility model incudes record mixing head movement by induction module, count the access times of mixing head, service condition of the mixing head in life cycle can accurately be collected, it is accurately managed conducive to equipment, the waste of time caused by catastrophic failure is avoided, is conducive to improve production efficiency, by production according to the service life of mixing head, it can be predicted the service condition with model mixing head, be conducive to plant maintenance.
Description
Technical field
The utility model belongs to polyurethane production technical field, infuses more particularly to a kind of polyurethane with tally function
Expect mixing head.
Background technique
Polyurethane industrial development is increasingly accelerated, and application field is also further extensive, therefore the management to polyurethane application apparatus
It is required that also with increasing.For polyurethane foam mixing head, still take rough management, after installing and using, have at present
It repairs, then reuses, then repair after failure, until scrapping, influence production efficiency, have no during entire service life pair
Mixing head carries out any management, it is unclear that mixing head access times, it is even more impossible to expected service lives.
Therefore, a kind of polyurethane material feeding mixing head with tally function is developed, the access times of mixing head can be counted
And the service life of expected mixing head, it is particularly necessary.
Utility model content
The purpose of this utility model is to provide a kind of polyurethane material feeding mixing head with tally function passes through induction mould
Block induction record mixing head movement, counts the access times of mixing head and predicts the service life of mixing head, solve existing
Polyurethane foam mixing head can not expected service life, the problem of influencing production efficiency.
In order to solve the above technical problems, the utility model is achieved through the following technical solutions:
The utility model is a kind of polyurethane material feeding mixing head with tally function, including discharge chamber, premixer, discharging
Room piston, premixer's piston, discharge port, further include induction module and communication module, and the induction module is set to the discharging
Chamber interior walls, the induction module are internally provided with sensing unit and control system, and the sensing unit is connected with control system, institute
Induction module output end is stated to be connected with communication module input terminal.
Further, in the induction module sensing unit induction mode be electric signal mode or mechanical signal mode,
Wherein, the electric signal mode is any one in infrared ray, ultraviolet light and electromagnetic induction method, the mechanical signal mode
To touch formula.
Further, the display mode of the induction module is that mechanical display or electronic liquid crystal are shown, wherein the machinery
It is shown as clock pointers display mode or decimal system rotation counts display mode, the electronic liquid crystal is shown as clock pointers and shows
Mode or ten's digit display mode.
Further, the communication mode of the communication module be wired Power Line Communication mode, interface plug communication mode and
Any one or more in communication, wherein the communication can be transmitted by bluetooth or wifi mode
The connection of the control mainboard or mobile terminal of signal and filling system, the mobile terminal, including computer, laptop, hand
Machine, IPAD etc..
When polyurethane material feeding mixing head works, when needing to start high low pressure circulation or carrying out material feeding, it is living to open premixer
Plug, makes polyurethane black and white material be in readiness;When non-material feeding, discharge chamber piston is in close state;When needing material feeding, in advance
After mixed room piston is opened, discharge chamber piston is opened again, is injected polyurethane black and white material by discharge port using high pressure to be foamed
In cabinet or door body, it can be seen that material feeding and discharge chamber piston are opened for one-to-one relationship.
Therefore action induction is set to discharge chamber piston rear end with induction module, when non-material feeding, induction module does not work;
After when material feeding, discharge chamber piston is opened, the sensing unit of induction module will sense that piston is opened at that time, and system thinks at this time
Material feeding;Inductive probe induction is once considered as that material feeding is primary, and material feeding signal is reached control system by sensing unit, is counted as " 1 ",
The material feeding number " 1 " is added original annotation material number " N " by control system, and recording material feeding number later is " N+1 ", replaces original annotation material
Number " N ", the initial material feeding number of control system are defaulted as " 0 ";Also, control system sends the signal to material feeding by communication module
The control mainboard of system or the display end of mobile terminal show total material feeding number " N+1 " by display end, after the completion, continue
Carry out material feeding number statistics.
So circulation can count the mixing head total material feeding time when mixing head is scrapped until mixing head is scrapped
Number, similarly, the total material feeding number counted when other material feeding mixing heads are scrapped also it can be seen that;Then by model mixing head of the same race
Total material feeding number, which aggregates, obtains average value, relatively accurate can predict the service life of the model mixing head, similarly,
He can also predict model mixing head in the method;In addition, can always be used according to the multiple model mixing heads of the same race of comparison secondary
Several distribution situations, to judge the quality stability of the model mixing head, total access times distribution the more is concentrated the more average, illustrates matter
It is better to measure stability, conversely, then illustrating that quality stability is poor.
The utility model has the following beneficial effects:
1, the utility model incudes record mixing head movement by induction module, counts the access times of mixing head, can be quasi-
Service condition of the acknowledgement collection mixing head in life cycle, accurately manages conducive to equipment, avoids the time caused by catastrophic failure
Waste is conducive to improve production efficiency.
2, the utility model is by according to the service life of mixing head, can be predicted in production and to make with model mixing head
With situation, it is conducive to plant maintenance.
Certainly, any product for implementing the utility model does not necessarily require achieving all the advantages described above at the same time.
Detailed description of the invention
In order to illustrate more clearly of the technical solution of the utility model embodiment, make required for being described below to embodiment
Attached drawing is briefly described, it should be apparent that, the drawings in the following description are merely some embodiments of the present invention,
For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings
Other attached drawings.
Fig. 1 is a kind of structural schematic diagram of the polyurethane material feeding mixing head with tally function of the utility model.
In attached drawing, parts list represented by the reference numerals are as follows:
1- infrared probe, 2- wireless communication module, 3- discharge chamber, the premixer 4-, 5- discharge chamber piston, the premixer 6- are living
Plug, 7- discharge port.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without creative efforts
All other embodiment obtained, fall within the protection scope of the utility model.
Refering to Figure 1, the utility model is a kind of polyurethane material feeding mixing head with tally function, including discharging
Room 3, premixer 4, discharge chamber piston 5, premixer's piston 6, discharge port 7 further include induction module and communication module, induction module
Discharging chamber interior walls are set to, induction module is internally provided with sensing unit and control system, and sensing unit is connected with control system,
Induction module output end is connected with communication module input terminal.
Wherein, the sensing unit of induction module selects correlation type infrared probe 1, and control system selects counting chip, by two
A opposition of infrared probe 1 is installed at the 30mm of discharge chamber rear end.
Wherein, the display mode of induction module selects electronic liquid crystal to show, specially the display panel of filling system.
Wherein, communication module selects wireless communication module 2.
One concrete application of the present embodiment are as follows: two infrared probes 1, which are in, faces surface state, when material feeding mixing head not into
When row material feeding, the infrared signal between two infrared probes 1 not will receive blocking, and signal is normal;When carrying out material feeding movement, out
Expect that room piston 5 is opened, stop the infrared signal between infrared probe, material feeding information is then transmitted to control system by infrared probe 1
System.
Control system original annotation material number is defaulted as 0, when receiving the material feeding information of infrared probe transmission, by the secondary information
It is counted as " 1 ", and this is counted into " 1 " and adds control system original annotation material number " N ", show that this total material feeding number of mixing head is
" N+1 ", and by total material feeding number " N+1 ", module 2 is transmitted to the display panel of filling system to control system by wireless communication.
After the completion, continue material feeding number statistics.
So circulation can count the mixing head total material feeding time when mixing head is scrapped until mixing head is scrapped
Number, similarly, the total material feeding number counted when other material feeding mixing heads are scrapped also it can be seen that;Then by model mixing head of the same race
Total material feeding number, which aggregates, obtains average value, relatively accurate can predict the service life of the model mixing head, similarly,
He can also predict model mixing head in the method;In addition, can always be used according to the multiple model mixing heads of the same race of comparison secondary
Several distribution situations, to judge the quality stability of the model mixing head, total access times distribution the more is concentrated the more average, illustrates matter
It is better to measure stability, conversely, then illustrating that quality stability is poor.
In the description of this specification, the description of reference term " one embodiment ", " example ", " specific example " etc. means
Particular features, structures, materials, or characteristics described in conjunction with this embodiment or example are contained at least one of the utility model
In embodiment or example.In the present specification, schematic expression of the above terms be not necessarily referring to identical embodiment or
Example.Moreover, particular features, structures, materials, or characteristics described can be in any one or more embodiment or examples
In can be combined in any suitable manner.
The preferred embodiment in the utility model disclosed above is only intended to help to illustrate the utility model.Preferred embodiment is simultaneously
There is no the details that detailed descriptionthe is all, also not limiting the utility model is only the specific embodiment.Obviously, according to this theory
The content of bright book can make many modifications and variations.These embodiments are chosen and specifically described to this specification, is in order to preferably
The principles of the present invention and practical application are explained, so that skilled artisan be enable to better understand and utilize this
Utility model.The utility model is limited only by the claims and their full scope and equivalents.
Claims (4)
1. a kind of polyurethane material feeding mixing head with tally function, including discharge chamber, premixer, discharge chamber piston, premixer
Piston, discharge port, it is characterised in that: further include induction module and communication module, the induction module is set to the discharge chamber
Inner wall, the induction module are internally provided with sensing unit and control system, and the sensing unit is connected with control system, described
Induction module output end is connected with communication module input terminal.
2. a kind of polyurethane material feeding mixing head with tally function according to claim 1, which is characterized in that the sense
The induction mode for answering sensing unit in module is electric signal mode or mechanical signal mode, wherein the electric signal mode is red
Any one in outside line, ultraviolet light and electromagnetic induction method, the mechanical signal mode are touching formula.
3. a kind of polyurethane material feeding mixing head with tally function according to claim 1, which is characterized in that the sense
The display mode of module is answered to show for mechanical display or electronic liquid crystal, wherein the machinery is shown as clock pointers display mode
Or decimal system rotation counts display mode, the electronic liquid crystal is shown as clock pointers display mode or ten's digit display side
Formula.
4. a kind of polyurethane material feeding mixing head with tally function according to claim 1, which is characterized in that described logical
The communication mode for believing module is any one in wired Power Line Communication mode, interface plug communication mode and communication
Or it is a variety of.
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CN201821504718.4U CN209007830U (en) | 2018-09-14 | 2018-09-14 | A kind of polyurethane material feeding mixing head with tally function |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109203344A (en) * | 2018-09-14 | 2019-01-15 | 长虹美菱股份有限公司 | A kind of polyurethane material feeding mixing head with tally function |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109203344A (en) * | 2018-09-14 | 2019-01-15 | 长虹美菱股份有限公司 | A kind of polyurethane material feeding mixing head with tally function |
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