CN209000665U - Production and processing system for resistance alloys - Google Patents
Production and processing system for resistance alloys Download PDFInfo
- Publication number
- CN209000665U CN209000665U CN201821597274.3U CN201821597274U CN209000665U CN 209000665 U CN209000665 U CN 209000665U CN 201821597274 U CN201821597274 U CN 201821597274U CN 209000665 U CN209000665 U CN 209000665U
- Authority
- CN
- China
- Prior art keywords
- unit
- resistance
- resistance alloys
- alloys
- production
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 79
- 239000000956 alloy Substances 0.000 title claims abstract description 79
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 238000012545 processing Methods 0.000 title claims abstract description 31
- 238000005453 pelletization Methods 0.000 claims abstract description 36
- 229920002120 photoresistant polymer Polymers 0.000 claims abstract description 26
- 230000008439 repair process Effects 0.000 claims abstract description 13
- 238000005299 abrasion Methods 0.000 claims abstract description 11
- 238000005422 blasting Methods 0.000 claims abstract description 9
- 238000005538 encapsulation Methods 0.000 claims abstract description 7
- 238000009713 electroplating Methods 0.000 claims abstract description 6
- 239000010410 layer Substances 0.000 claims abstract description 6
- 239000011241 protective layer Substances 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 54
- 238000000227 grinding Methods 0.000 claims description 38
- 239000003292 glue Substances 0.000 claims description 35
- 238000003825 pressing Methods 0.000 claims description 27
- 230000033001 locomotion Effects 0.000 claims description 20
- 238000005520 cutting process Methods 0.000 claims description 14
- 239000000428 dust Substances 0.000 claims description 14
- 230000000694 effects Effects 0.000 claims description 14
- 239000011230 binding agent Substances 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 6
- 230000007246 mechanism Effects 0.000 claims description 6
- 230000005611 electricity Effects 0.000 claims description 4
- 239000002699 waste material Substances 0.000 claims description 4
- 239000011159 matrix material Substances 0.000 claims description 3
- 239000004576 sand Substances 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 2
- 239000007921 spray Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 7
- 239000000047 product Substances 0.000 description 39
- 238000007789 sealing Methods 0.000 description 8
- 230000007423 decrease Effects 0.000 description 6
- 210000004027 cell Anatomy 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 238000004080 punching Methods 0.000 description 5
- 238000000465 moulding Methods 0.000 description 4
- BVPWJMCABCPUQY-UHFFFAOYSA-N 4-amino-5-chloro-2-methoxy-N-[1-(phenylmethyl)-4-piperidinyl]benzamide Chemical compound COC1=CC(N)=C(Cl)C=C1C(=O)NC1CCN(CC=2C=CC=CC=2)CC1 BVPWJMCABCPUQY-UHFFFAOYSA-N 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- 241001465382 Physalis alkekengi Species 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 210000002421 cell wall Anatomy 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- -1 size Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Landscapes
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model discloses a kind of production and processing systems for resistance alloys, it include: to adjust the resistance value of resistance alloys to desirable value to repair resistance unit, the encapsulation unit of insulating layer is formed outside resistance alloys, using high temperature to resistance alloys be dried and the baking unit of rock-steady structure, utilize the unit that removes photoresist in the stamping knife removal road resistance alloys Shang Jiao, the abrasion blasting unit of surface adhesion force is pre-processed and increased to alloy resistive surface, removal residual colloidal and the pelletizing unit that resistance alloys is cut into granular finished product, the electroplating unit of protective layer is formed in resistance alloys finished surface.Through the above way, the utility model is used for the production and processing system of resistance alloys, repair resistance to the tablet containing resistance alloys respectively, encapsulates, removes photoresist, the processes such as pelletizing, finally obtains finished product, reduce artificial investment, improves the accuracy and working efficiency of production and processing.
Description
Technical field
The utility model relates to machinery equipment field, more particularly to a kind of production and processing system for resistance alloys.
Background technique
Resistance alloys is a kind of resistance for using alloy as electric current medium, is frequently utilized for the sampling of electric current in circuit.For
The electric current changed in feed circuit, further to control or influence the variation of electric current.The product mainly used is such as: battery
Protection board, power supply class, frequency converter, lamps and lanterns, motor etc..
But now in resistance alloys process, the quality of different vendor differs greatly, very different, especially exists
It repairs resistance, remove photoresist with during pelletizing, some cost too expensives, some treatment effects are poor, so people need more to meet
It is required that system of processing.
Utility model content
The utility model has mainly solving the technical problems that providing a kind of production and processing system for resistance alloys
Unfailing performance height, registration, it is compact-sized, work efficiency is high, easy to use the advantages that, while mechanical equipment application and
There are extensive market prospects on universal.
In order to solve the above technical problems, the technical solution that the utility model uses is:
A kind of production and processing system for resistance alloys is provided comprising: it is disposed with using grinding wheel that alloy is electric
The resistance value of resistance adjust to desirable value repair resistance unit, outside resistance alloys formed insulating layer encapsulation unit, utilize high temperature pair
Resistance alloys is dried and the baking unit of rock-steady structure, the list that removes photoresist for utilizing stamping knife to remove the road resistance alloys Shang Jiao
Member, alloy resistive surface is pre-processed and increases surface adhesion force abrasion blasting unit, removal residual colloidal and by alloy electricity
Resistance is cut into the pelletizing unit of granular finished product, forms the electroplating unit of protective layer in resistance alloys finished surface.
In one preferred embodiment of the utility model, it is connected with after repairing resistance unit and abrasion blasting unit for clearing up alloy
The cleaning unit of resistive surface residue is provided with for drying alloy electricity after the cleaning unit being connected with abrasion blasting unit
The drying unit of resistance is provided with the marking lettering unit for marking on resistance alloys after drying unit.
In one preferred embodiment of the utility model, it is connected in turn after electroplating unit for detecting resistance alloys
The V/C unit and resistance value measuring unit of finished product characteristic.
In one preferred embodiment of the utility model, the resistance unit of repairing includes movable load bearing unit, amending unit, pressure
Material unit and for collecting the cleaner unit of dust waste generated when amending unit work, the activity load bearing unit
Including material strip and the transmission mechanism for driving the material strip to move, charging inductor is provided on the material strip, the amendment is single
Member includes grinding wheel, the rotation drive device for driving the grinding wheel rotary motion, drives the grinding wheel and the rotation drive device
The lifting drive of up and down motion and the controller for controlling lifting drive move distance, the binder unit include top
Device, attachment device, pinch roller are risen, the jacking apparatus drives the pinch roller to push and lift by the attachment device.
In one preferred embodiment of the utility model, the grinding wheel top is provided with shield, sets on the shield
It is equipped with openable and closable dodge gate, the pinch roller is flexible resilient structure, and the cleaner unit is set to the surrounding of the material strip, institute
State the exhaust fan that cleaner unit includes dust suction tube cell and is connected with the dust suction tube cell.
In one preferred embodiment of the utility model, the transmission mechanism includes power device, runner, pilot pin, institute
It states and is connected with rotating handles and the pilot pin on runner, the power device is connected with the pilot pin, the pilot pin
It is connected with the location hole on the material strip, the power device and/or the runner pass through the pilot pin drive material
Band movement.
In one preferred embodiment of the utility model, the attachment device includes bracket, connecting rod, attachment base, push plate, institute
The side that bracket is set to the material strip is stated, the connecting rod is connected separately with described across the both ends of the bracket and the connecting rod
Attachment base and the push plate, the pinch roller is movably set on the attachment base, and the jacking apparatus drives the push plate or more
Movement, the push plate drive the connecting rod rotary motion so that the end for being connected with the attachment base of the pinch roller rise and
It pushes.
In one preferred embodiment of the utility model, the lifting drive is set on fixed frame, the fixation
The bottom surface of frame is provided with guide post, and the lifting drive drives the grinding wheel, the rotation drive device along the guide post
It moves up and down, shell is connected on the grinding wheel and the rotation drive device, the guide post passes through the shell, and described outer
Shell moves up and down on the guide post, and the height sensor for checking grinding wheel adjustable height is provided on the fixed frame.
In one preferred embodiment of the utility model, the pelletizing unit include cylinder, upper mold group, pressing mold, lower die group,
Spring guide pillar, product orientation block and stamping knife, the upper mold group are movably set on the spring guide pillar, and the cylinder passes through cylinder
Extending column pushes the upper mold group to move up and down on the spring guide pillar, and the pressing mold is set to the upper mold by connector
The bottom surface of group simultaneously moves up and down along connector, and the stamping knife is flexibly connected by fixing head with the upper mold group, and the punching
The bottom of knife passes through the pressing mold, and the bottom of the spring guide pillar is connected with the lower die group, and activity is set in the lower die group
It is equipped with microscope carrier, the convex block and the jet-bedding protrude from the top surface of the microscope carrier, and the both ends of the jet-bedding are provided with convex block, described
Jet-bedding include matched with Jiao Dao, strip structure goes glue groove and matches with product, the pelletizing slot of rectangular configuration, the punching
Knife includes and remove photoresist cutting head and the pelletizing of cross arrangement that matches with pelletizing slot of the dot matrix arrangement of going glue groove to match
Cutting head, the surrounding of the jet-bedding are provided with product orientation block.
In one preferred embodiment of the utility model, the top surface of the upper mold group is provided with fixed block, and the cylinder prolongs
The bottom for stretching column is fixed in the fixing groove between the fixed block, and the control for controlling its movement is connected on the cylinder
Device.
The beneficial effects of the utility model are: repair resistance to the tablet containing resistance alloys respectively, encapsulating, remove photoresist, cut
The processes such as grain, finally obtain finished product, reduce artificial investment, improve the accuracy and working efficiency of production and processing.
Detailed description of the invention
It, below will be to required in embodiment description in order to illustrate more clearly of the technical scheme in the embodiment of the utility model
Attached drawing to be used is briefly described, it should be apparent that, the accompanying drawings in the following description is only some realities of the utility model
Example is applied, it for those of ordinary skill in the art, without creative efforts, can also be according to these attached drawings
Obtain other attached drawings, in which:
Fig. 1 be repaired described in the production and processing system for resistance alloys of the utility model resistance unit Facad structure show
It is intended to；
Fig. 2 be repaired described in the production and processing system for resistance alloys of the utility model resistance unit stereochemical structure show
It is intended to；
Fig. 3 be repaired described in the production and processing system for resistance alloys of the utility model resistance unit enlarged structure show
It is intended to；
Fig. 4 be the utility model the production and processing system for resistance alloys in remove photoresist unit Facad structure signal
Figure；
Fig. 5 be the utility model the production and processing system for resistance alloys in remove photoresist unit side structure signal
Figure；
Fig. 6 is that the utility model removes photoresist the positive structure schematic of lower die group in unit；
Fig. 7 is the positive structure schematic of tablet in the production and processing system for resistance alloys of the utility model；
Fig. 8 is the positive structure schematic of pelletizing slot in the unit that removes photoresist of the utility model；
Fig. 9 be the utility model the unit that removes photoresist in go the positive structure schematic of glue groove；
Figure 10 is the side structure schematic view in the utility model for one preferred embodiment of sealing machine of resistance alloys；
Figure 11 is in the utility model for charging die and feeding rack in one preferred embodiment of sealing machine of resistance alloys
Structural schematic diagram；
Figure 12 is that the structure in the utility model for charging die in one preferred embodiment of sealing machine of resistance alloys is shown
It is intended to.
Specific embodiment
Below by the technical scheme in the utility model embodiment is clearly and completely described, it is clear that described
Embodiment is only a part of the embodiment of the utility model, instead of all the embodiments.Based on the implementation in the utility model
Example, all other embodiment obtained by those of ordinary skill in the art without making creative efforts belong to
The range of the utility model protection.
Fig. 1-12 is please referred to, the utility model embodiment includes:
A kind of production and processing system for resistance alloys 1-is gone according to repairing resistance-cleaning-encapsulation-and toast-removing photoresist
2-marking letterings-drying-pelletizing is cleaned in 2-sandblasting of glue 2--- plating-V/C-resistance value measurement process flow, according to
It is secondary including the use of grinding wheel by the resistance value of resistance alloys adjust to desirable value repair resistance unit, insulating layer is formed outside resistance alloys
Encapsulation unit, using high temperature to resistance alloys be dried and the baking unit of rock-steady structure, utilize stamping knife remove alloy
The unit that removes photoresist of ohmically Jiao Dao, is gone the abrasion blasting unit for being pre-processed to alloy resistive surface and increasing surface adhesion force
The pelletizing unit of granular finished product is cut into except residual colloidal and by resistance alloys, the electricity of protective layer is formed in resistance alloys finished surface
Plate unit, cleaning unit for clearing up resistance alloys surface residue be connected with after repairing resistance unit and abrasion blasting unit, with
It is provided with the drying unit for drying resistance alloys after the cleaning unit that abrasion blasting unit is connected, is set after drying unit
It is equipped with the marking lettering unit for marking on resistance alloys, is connected in turn after electroplating unit and is closed for detecting
The V/C unit and resistance value measuring unit of golden resistance finished product characteristic, wherein remove photoresist unit and pelletizing unit can be an equipment,
It is also possible to two separated independent equipment, the jet-bedding and stamping knife of remove photoresist unit and pelletizing unit be not identical, and other equipment are equal
It is identical.
It is described to repair resistance unit, the resistance value of product, and the height by changing grinding wheel are adjusted by the way of crushing
Degree is to change the dynamics of finishing, to reach required different trimming values, repairs resistance precision height, improves the working efficiency for repairing resistance
And quality, and mechanical resistance mode of repairing can significantly reduce the cost of production.Comprising: 1, one activity of a rack
Load bearing unit, one or more amending unit, one or more binder units and multiple for collecting the amending unit work
As when the cleaner unit 2 of dust waste that generates can be arranged simultaneously on each processing stations to guarantee using effect
One amending unit and a binder unit, the activity load bearing unit, the amending unit, the binder unit and the dust suction
Unit is set in rack, and the electric cabinet of control all devices operating is provided in the rack, and the bottom of the frame is provided with
Secured adjusted foot 3 and idler wheel 4.
The activity load bearing unit includes material strip 24 and the transmission mechanism for driving material strip movement, and the two of the material strip
End is set to location hole 10, and the end of the material strip is provided with charging inductor 23, when inductor has detected that product enters,
Equipment is then opened to carry out repairing resistance.
The transmission mechanism includes power device (material strip moves motor 5, governor motor 6), runner 7, pilot pin 8, and described turn
Rotating handles 9 and the pilot pin are connected on wheel, the power device is connected with the pilot pin, and the pilot pin is inserted in
The positioning hole is fixedly connected with the location hole, and the power device and/or the runner are driven by the pilot pin
The material strip movement, the material strip moves motor directly can drive pilot pin to rotate by belt, and pilot pin and location hole cooperate
So that material strip travels forward, when material strip, which moves motor, to provide power, rotating handles can be shaken, driven by rotating wheel pilot pin turns
It is dynamic, to achieve the purpose that drive material strip.
The amending unit includes shell 11, fixed frame 12, guide post 13, grinding wheel 14, drives the grinding wheel rotary motion
Rotation drive device 15, the lifting drive (servo motor) 22 for driving grinding wheel and rotation drive device lifting.The grinding wheel
The distance height that decline rises is directly driven and positioning height by servo motor, and user can be first in man-machine interface setting sand
Required adjustable height data, then the desired height data set by controller (PLC) control input and output are taken turns, at this moment servo
Motor can push grinding wheel to go up and down according to the height of setting, meanwhile, height sensor is additionally provided on the fixed frame
(micrometer) 16, the height sensor can in real time, explicitly show the adjustable height of servo motor, can be convenient use
Person checks the exactness and accuracy of servo motor movement.
The bottom surface of the guide post is connected with the rack, and the fixed frame is provided on the top surface of the guide post, described
Lifting drive is set on the fixed frame, and through-hole is provided on the shell, and the guide post passes through the through-hole, and edge
The guide post move up and down, the guide post plays the work of guiding, auxiliary connection during shell, grinding wheel move up and down
With preventing grinding wheel movement to be biased to, improve modified precision.The rotation drive device is fixedly connected with the shell, the sand
Wheel is set to outside the shell, and the power output shaft of the rotation drive device is connected with the grinding wheel, and the lifting is driven
Dynamic device drives the grinding wheel and the rotation drive device to move up and down along the guide post, and the height sensor is set to
On the fixed frame, test section is connected with shell, or directly carries out elevation carrection to shell/grinding wheel.
Wherein, height sensor can use micrometer, the equidistant sensing device precise measurement of displacement sensor and control
Resistance precision is repaired in the adjustable height of grinding wheel, raising.
The service life that dust clast, which splashes, to be influenced processing effect, increase equipment in order to prevent, can be in the grinding wheel
A shield 17 is arranged in top, and shield exposes the opening for repair for grinding wheel rotating contact product resistance in bottom surface.In order into
One step plays protection effect (preventing dust from laterally splashing), and replaces and repair grinding wheel convenient for user, can be in the side of shield
An openable and closable dodge gate 18 is arranged in face (front of grinding wheel), and when being checked, being repaired, replaced, being not necessarily to will be entirely outer
Shell disassembles, it is only necessary to open dodge gate, improve the working efficiency of user.
The binder unit includes jacking apparatus (material ejection cylinder) 19, attachment device 20, pinch roller 21, and the jacking apparatus is logical
Crossing the attachment device drives the pinch roller to push and lift, and product can be fixed on material strip by pinch roller, be prevented modified
Product generates a problem that warpage in the process, guarantees the quality for repairing resistance, meanwhile, the pinch roller is flexible resilient structure, in this way
Both product will not be caused to damage, and can preferably plays fixed effect, and prevent product from generating position in process
It moves, influences processing effect.
The attachment device includes bracket 201, connecting rod 202, attachment base 203, push plate 204, and the bracket is set to described
The side of material strip, one end of the push plate are fixedly connected with the material ejection cylinder, and the other end of the push plate is set to drive and connects
The through slot of bar rotation, the connecting rod pass through the bracket, and one end of the connecting rod be fixedly connected with the attachment base it is (or integrated
Formula structure), the other end of the connecting rod is connected with the through slot, and the pinch roller is movably provided on the attachment base.
The motion principle of the binder unit is similar to lever principle, when not needing to carry out binder, the material ejection cylinder to
Lower retraction, the one end for the push plate being connected with material ejection cylinder is driven while move downward, and through slot will drive connecting rod rotation
Turn, so that the end for being connected with the attachment base of pinch roller is upwardly away from material strip, when needing to carry out binder, the liftout
Cylinder jacks up upwards, and the one end for the push plate being connected with material ejection cylinder is driven while move upwards, and through slot will drive
Connecting rod rotation, so that the end for being connected with the attachment base of pinch roller downwards can up to being depressed on product close to material strip
, because usually adjusting distance, the position that pinch roller pushes, to be made according to the thickness of product, size, material etc. with reaching preferably fixed
With.
The cleaner unit is set to the surrounding of the material strip comprising dust suction tube cell and the pumping being connected with dust suction tube cell
Blower, when amending unit is started to work, grinding wheel can take many dust, clast out of, at this moment open exhaust fan, so that it may by powder
The sundries such as dirt, clast are drawn into dust suction tube cell, are prevented sundries from splashing and are caused abrasion to other equipment and product, destroy,
Certain safety guarantee can be provided operator, prevent waste material from hurting sb.'s feelings.
When being worked, the working depth of grinding wheel is first set, is sequentially adjusted according to the scale of height sensor
(drop) once can not significantly adjust (drop), in case abrasion of grinding wheel is to material strip；The power supply for repairing resistance machine is opened, is adjusted
Save the operation of grinding wheel (speed is adjusted to 3 ~ 5)；Reducing a piece of rear resistance value for taking out measurement sheet material of grinding wheel height trial cut, (resistance value is too low
When, speed can be adjusted to 2 ~ 3)；(drop) grinding wheel height is adjusted according to the resistance value height of sheet material, until revised sheet material resistance value accords with
It closes after requiring, the height of fixed emery wheel continues to produce, and height sensor is zeroed, if not meeting trimming value repeats above-mentioned step
Suddenly.
The pelletizing unit can use needle-shaped cutter and eject adhesive tape, also can use and intersects to form cutting for rectangular space
Grain cutting head by product stamps out come, in punching press, jet-bedding can be allowed to be preferably bonded the shape of product, improve punching press precision,
Quality and working efficiency.Comprising: cylinder 91, upper mold group 92, pressing mold 93, lower die group 94, spring guide pillar 95, product orientation block and
Stamping knife 96.
Cylinder frame 98 is provided on board 97, the cylinder is set to the top of the cylinder frame, connects on the cylinder
There is oil storage tank 99.It is connected with the controller for controlling its movement on the cylinder, scram button is provided on controller, is pushed
Button, rising button, counter etc..
The top surface of the upper mold group is provided with fixed block 910, and the fixation is fixed in the bottom of the cylinder extending column 914
In fixing groove between block.The upper mold group is movably set on the spring guide pillar, and the cylinder is pushed away by cylinder extending column
It moves the upper mold group to move up and down on the spring guide pillar, the pressing mold is set to the upper mold group by connector 915
Bottom surface simultaneously moves up and down along connector.
The lower die group is set on board, and the spring guide pillar is set to the two sides of the lower die group.
The stamping knife is clamped in the upper mold group by fixing head, also be can use fastener and is fixed, is convenient for changing
And maintenance, the pressing mold is passed through in the bottom of the stamping knife.The stamping knife includes arranging with the dot matrix for going glue groove to match
It removes photoresist the pelletizing cutting head of cutting head and the cross arrangement that is matched with pelletizing slot.
The bottom of the spring guide pillar is connected with the lower die group, and microscope carrier 911, institute are movably set in the lower die group
The top surface for stating microscope carrier is provided with jet-bedding 912, and the surrounding of the jet-bedding is provided with product orientation block 916, and product orientation block can be used
Be accurately positioned the position of tablet 100, so as to stamping knife, jet-bedding can on tablet through-hole 101 and product 102 precision-fit into
Row removes photoresist and pelletizing, and the both ends of the jet-bedding are provided with convex block 913, and the convex block and the microscope carrier protrude from the microscope carrier
Top surface.The jet-bedding includes matching with adhesive tape, disposed in parallel going glue groove 121 and match with product, square crossing
Pelletizing slot 122.Since product is rectangular configuration, so jet-bedding needs to cooperate the shape of product and glue road 103, when removing photoresist,
Go the width of glue groove to be equal to or slightly greater than the width of Jiao Dao, such glue road can entirely be fallen into glue groove, while product and
Tablet is blocked by the top surface of jet-bedding side wall fixed, and in pelletizing, the size of pelletizing slot is equal to or slightly larger than product
Size falls into product entirely in pelletizing slot, and tablet is then blocked by the top surface of the top surface of pelletizing groove sidewall and convex block,
Prevent tablet from also falling into pelletizing slot.
When removing photoresist, installs and remove photoresist cutting head and go glue groove, check the position of tablet Jiao Dao and pilot pin, then
By tablet glue road placed face down on the microscope carrier being located in product orientation block, glue groove, slot are removed at this moment Jiao Dao alignment
Wall resists tablet and product；Press " pressure " button, upper mold group press to after lower module contact, pressing mold by convex block withstand and meanwhile on
Mould group continues downwards, so that exposing the cutting head of removing photoresist being located in pressing mold, removes photoresist and cuts off continuous being located at up through tablet downwards
Jiao Dao eject after going, relieving by the through-hole on Jiao Dao with cutting head of removing photoresist from tablet " pressure " button；It is upper fixed to rise to upper mold group
Behind position, tablet is taken out, up/down mold is cleaned using copper brush, repeats above step.
In pelletizing, pelletizing cutting head and pelletizing slot are installed, checks the position of tablet product and pilot pin, then
Tablet is placed on the microscope carrier in product orientation block, at this moment product is directed at pelletizing slot, and cell wall resists tablet
Blank space；Press " pressure " button, upper mold group press to after lower module contact, while pressing mold is withstood by convex block upper mold group after
Continuous so that pelletizing of the exposing in pressing mold is cut off, pelletizing cutting head is constantly downward up to cutting through tablet downwards, is cut with pelletizing
Head after punching press is gone out from tablet, decontrols product " pressure " button；After upper mold group rises to upper positioning, tablet and product are taken
Out, up/down mold is cleaned using copper brush, repeats above step.
For the sealing machine of resistance alloys, can according to the shape, structure of tablet come it is more preferable, fix tablet faster, and
And insulating layer rapidly and efficiently can be formed in web surface, working efficiency is improved, production cost is reduced.
Sealing machine effect for resistance alloys is the insulating layer that a fixed-area is formed outside the metal material of tablet,
Including upper mold group 81, lower die group 82, the top surface of the lower die group is provided with charging die and positioning column 84, the positioning column setting
Centre in the surrounding of the charging die, the upper mold group is provided with the injected rubber hose 85 corresponding with glue road, the note
The gum-injecting port of sebific duct is set to the bottom surface of the material pressing mould, and the bottom surface of the upper mold group is provided with one and the charging die phase
The material pressing mould of cooperation.
Be provided with the guide post 87 worked in coordination in the upper mold group and the lower die group, when lower die group rise with it is upper
When die combination mould or the decline of upper mold group are with lower die combination mould, guide post can control molding direction, improve molding accuracy,
Stability and high efficiency.
It is provided with heating device in the upper mold group and the lower die group, glue cake after carrying out preheating, slightly softening
It when being placed in injected rubber hose, needs further to be melted in injected rubber hose, so needing to utilize heating device (heating
Pipe) upper mold group and lower die group are heated, when temperature reaches to a certain degree (preferable melt temperature is 175 DEG C), glue cake is just
Can melt completely and be pushed out into Jiao Dao, i.e., heating tube glue cake can be dissolved fully and prevent glue cake in gum-injecting port or
It is solidified in advance in upper and lower mould group, so that glue can quickly be distributed to each Jiao Dao with more uniform.
Adhesive dispenser 88 is pushed away described in being provided in the injected rubber hose, the adhesive dispenser that pushes away includes push rod and motor, the push rod
It is arranged in the injected rubber hose, the diameter of push rod and the internal diameter of injected rubber hose are identical, and glue is allowed to be pushed completely out, described
Motor drives the push rod to move up and down in the injected rubber hose.
A kind of sealing machine for resistance alloys, further include positioning column, charging die (having can connect gear unit) with
And the feeding rack matched with charging die, the positioning column is set to the top surface of the lower die group, and sets in the upper mold group
It is equipped with the location hole matched with positioning column, the charging die and the feeding rack are movably set in the lower die group,
The feeding rack is set between the positioning column and the charging die, and positioning column is just stuck on the lateral wall of feeding rack,
Positioning can preferably be fixed in this way, prevent tablet that can not be directed at tablet slot, improve the accuracy of encapsulation.
The charging die includes die holder 831, Jiao Dao, card slot 832, fixing groove 833, tablet slot 834 and for jacking up
The thimble 835 of tablet is provided with the two column tablet slot on the die holder, often shows 5 tablet slots, adjacent two in each column
The fixing groove is provided between a tablet slot, the two sides of the tablet slot are provided with the card slot, and the thimble is in the glue
It moves up and down in road.
The two sides of the tablet slot and the both ends of the briquetting are vertically installed with the pilot pin for stable equilibrium tablet
813, the pilot pin passes through the location hole on tablet, so that tablet is located and fixed in the tablet slot.
The feeding rack includes frame body ontology 8101, handle 8102, fixed link 8103, briquetting 8104, the frame body ontology
Inner wall on be provided with the fixed link that fixed tablet is matched with the fixing groove, be arranged on the outer wall of the frame body ontology
There is the handle, the two sides of the fixed link are provided with the briquetting with card slot cooperation stable equilibrium tablet.In order to mention
The stability that high tablet is placed, can be set two feeding racks, tablet is placed between two feeding racks, to prevent tablet
It is upturned.
Jiao Dao is provided on the top surface of the die holder, the end of the Jiao Dao extends on each tablet slot, each described
Jiao Dao corresponding with tablet is provided on tablet slot, the Jiao Dao includes a sprue 8321 and multiple branch flow passages 8322, described
Sprue is set to the centre of two column tablet slots, and the branch flow passage is connected with the sprue, and the branch flow passage is arranged in parallel
In on the tablet slot, such glue can be flowed to faster in each branch flow passage, be covered when being derived on sprue
On tablet, the more uniform of the covering of glue can be made in this way, improve product quality and working efficiency.
It is provided with the groove matched with the resistance alloys on tablet on the material pressing mould and the tablet slot, works as tablet
It is placed in tablet slot and when upper mold group and lower die combination mould, groove can just clasp resistance alloys, play fixed function, together
When, the fixing groove, card slot and corresponding with the pilot pin on charging die logical can be provided with mating on material pressing mould
Hole, so that being bonded that material pressing mould and the charging die can be even closer is fixed.After packaging is accomplished, in order to allow tablet
It can deviate from more preferably, faster, thimble movable up and down can be set on material pressing mould and charging die simultaneously.
The movement of thimble can be driven using limiting device and/or power device.
When using limiting device and only charging die has thimble, in the lower die group under the restricted thimble of setting
The limiting device of drop, when limiting device makes charging die drop to defined position, thimble no longer declines, so working as charging die
When continuous decrease, the thimble will protrude from the top surface of the die holder, come so that tablet be jacked up from charging die, convenient
Tablet is detached from charging die.
When all having thimble on use limiting device and feeding mould and material pressing mould, set in the upper mold group and lower die group
It is equipped with the limiting device for limiting the thimble raising and lowering, if lower die group molds upwards, after the glue solidifies, lower die group
First rise a distance, since limiting device fixes thimble, so after at this moment material pressing mould being pushed to rise, on material pressing mould
Thimble will expose, so that tablet is detached from material pressing mould, then lower die group declines, and limiting device drops to charging die
When defined position, thimble no longer declines, so the thimble will protrude from the die holder when charging die continues to decline
Top surface is come so that tablet be jacked up from charging die, and tablet is facilitated to be detached from charging die.If upper mold group molds downwards,
After the glue solidifies, upper mold group first continues to decline a distance, since limiting device fixes thimble, so at this moment pushing feeding
After mold decline, the thimble on charging die will expose, so that tablet is detached from charging die, then upper mold group rises, limit
When position device makes material pressing mould rise to defined position, thimble no longer rises, so when material pressing mould persistently rises, it is described
Thimble will protrude from the top surface of the die holder, come so that tablet be jacked up from material pressing mould, and tablet is facilitated to be detached from swaging die
Tool.
When using power device, when upper mold group and lower mould splits from when, power device pushes thimble to expose, so that tablet
It is detached from upper mold group and lower die group.
The work step of sealing machine for resistance alloys includes:
1, tablet to be processed is placed in feeding rack, and holds tablet with the briquetting in feeding rack, while on briquetting
Pilot pin pass through tablet tablet hole 812 so that tablet keep balance, convenient for positioning；
2, handle is caught, the feeding rack for being placed with 10 tablets is placed on the die holder；
3, feeding rack is moved on die holder, and feeding rack is positioned with positioning column；
4, confirm whether the position of the pilot pin on die holder is correct；
5, slowly the feeding rack is declined, carries out secondary positioning, i.e. tablet slot two using the pilot pin of tablet slot two sides
The pilot pin of side is directed at and passes through the tablet hole on tablet, the gap on Jiao Dao alignment tablet, allows tablet docile, stable
Be fixed on the tablet slot；
6, molding key is pressed, the lower die group/charging die is molded by guide post and upper mold group/material pressing mould, simultaneously
It is protruded into location hole at the top of positioning column, can be convenient the positioning and molding of upper mold group and lower die group in this way, prevent the two position
The position for generating deviation and influencing tablet is fixed, and accuracy, efficiency and the quality of tablet encapsulation are substantially increased；
7, glue cake is placed on preheating machine, is started switch, until glue cake softens slightly；
8, the heating device for opening upper mold group and lower die group, is increased to assigned temperature for the temperature of upper mold group and lower die group；
9, the glue cake after will be preheated takes out and is placed in the injected rubber hose of sealing machine and stands certain time；
10, after glue cake dissolves fully, starting pushes away adhesive dispenser, is pushed into the glue after dissolving from gum-injecting port using push rod
Into sprue；
11, the glue of sprue extends around, until filling up branch flow passage, is packaged glue to tablet；12, work as glue
After water-setting is solid, die sinking button, upper mold group and lower mould splits are pressed from and tablet being pushed away charging die using thimble；
13, tablet is taken out, completes encapsulation operation.
Beneficial effect of the utility model for the production and processing system of resistance alloys is: respectively to containing resistance alloys
Tablet repair resistance, encapsulates, removes photoresist, the processes such as pelletizing, finally obtains finished product, reduces artificial investment, improve production plus
The accuracy and working efficiency of work.
The above description is only the embodiments of the present invention, and therefore it does not limit the scope of the patent of the utility model, all
Using equivalent structure or equivalent flow shift made by the utility model description, it is applied directly or indirectly in other phases
The technical field of pass, is also included in the patent protection scope of the utility model.
Claims (10)
1. a kind of production and processing system for resistance alloys characterized by comprising be disposed with alloy using grinding wheel
The resistance value of resistance adjust to desirable value repair resistance unit, outside resistance alloys formed insulating layer encapsulation unit, utilize high temperature
To resistance alloys be dried and the baking unit of rock-steady structure, utilize stamping knife removal the road resistance alloys Shang Jiao the list that removes photoresist
Member, alloy resistive surface is pre-processed and increases surface adhesion force abrasion blasting unit, removal residual colloidal and by alloy electricity
Resistance is cut into the pelletizing unit of granular finished product, forms the electroplating unit of protective layer in resistance alloys finished surface.
2. the production and processing system according to claim 1 for resistance alloys, which is characterized in that repairing resistance unit and spray
The cleaning unit for clearing up resistance alloys surface residue is connected with after sand unit, in the cleaning list being connected with abrasion blasting unit
It is provided with the drying unit for drying resistance alloys after member, is provided with after drying unit for being carved on resistance alloys
The marking lettering unit of print.
3. the production and processing system according to claim 1 for resistance alloys, which is characterized in that after electroplating unit
It is connected with the V/C unit and resistance value measuring unit for detecting resistance alloys finished product characteristic in turn.
4. the production and processing system according to claim 1 to 3 for resistance alloys, which is characterized in that described to repair resistance
Unit includes movable load bearing unit, amending unit, binder unit and the powder that generates when for collecting amending unit work
The cleaner unit of dirt waste material, the activity load bearing unit includes the transmission mechanism of material strip and the drive material strip movement, described
Charging inductor is provided on material strip, the amending unit includes grinding wheel, the rotation driving dress for driving the grinding wheel rotary motion
Set, drive the lifting drive and control lifting drive fortune of the grinding wheel and rotation drive device up and down motion
The controller of dynamic distance, the binder unit include jacking apparatus, attachment device, pinch roller, and the jacking apparatus passes through the company
Connection device drives the pinch roller to push and lift.
5. the production and processing system according to claim 4 for resistance alloys, which is characterized in that the grinding wheel top is set
It is equipped with shield, openable and closable dodge gate is provided on the shield, the pinch roller is flexible resilient structure, the dust suction list
Member is set to the surrounding of the material strip, and the cleaner unit includes dust suction tube cell and the exhausting that is connected with the dust suction tube cell
Machine.
6. the production and processing system according to claim 4 for resistance alloys, which is characterized in that the transmission mechanism packet
Power device, runner, pilot pin are included, rotating handles and the pilot pin, the power device and institute are connected on the runner
It states pilot pin to be connected, the pilot pin is connected with the location hole on the material strip, the power device and/or the runner
The material strip movement is driven by the pilot pin.
7. the production and processing system according to claim 4 for resistance alloys, which is characterized in that the attachment device packet
Bracket, connecting rod, attachment base, push plate are included, the bracket is set to the side of the material strip, and the connecting rod passes through the bracket and institute
The both ends for stating connecting rod are connected separately with the attachment base and the push plate, and the pinch roller, institute are movably set on the attachment base
Stating jacking apparatus drives the push plate to move up and down, and the push plate drives the connecting rod rotary motion, so that being connected with the pressure
The end of the attachment base of wheel rises and pushes.
8. the production and processing system according to claim 4 for resistance alloys, which is characterized in that the lifting driving dress
It installs and is placed on fixed frame, the bottom surface of the fixed frame is provided with guide post, and the lifting drive drives the grinding wheel, described
Rotation drive device moves up and down along the guide post, is connected with shell in the grinding wheel and the rotation drive device, described
Guide post passes through the shell, and the shell moves up and down on the guide post, is provided on the fixed frame for checking sand
Take turns the height sensor of adjustable height.
9. the production and processing system according to claim 1 to 3 for resistance alloys, which is characterized in that the pelletizing
Unit includes cylinder, upper mold group, pressing mold, lower die group, spring guide pillar, product orientation block and stamping knife, the upper mold group activity setting
In on the spring guide pillar, the cylinder pushes the upper mold group to transport up and down on the spring guide pillar by cylinder extending column
Dynamic, the pressing mold is set to the bottom surface of the upper mold group by connector and moves up and down along connector, and the stamping knife passes through
Fixing head is flexibly connected with the upper mold group, and the bottom of the stamping knife pass through the pressing mold, the bottom of the spring guide pillar with
The lower die group is connected, and microscope carrier is movably set in the lower die group, and the both ends of jet-bedding are provided with convex block, the convex block and institute
State the top surface that jet-bedding protrudes from the microscope carrier, the jet-bedding include matched with Jiao Dao, strip structure go glue groove and with production
Condition cooperation, rectangular configuration pelletizing slot, the stamping knife include with go glue groove to match dot matrix arrangement remove photoresist cutting head with
And the pelletizing cutting head of the cross arrangement matched with pelletizing slot, the surrounding of the jet-bedding are provided with product orientation block.
10. the production and processing system according to claim 9 for resistance alloys, which is characterized in that the upper mold group
Top surface is provided with fixed block, and the bottom of the cylinder extending column is fixed in the fixing groove between the fixed block, the cylinder
On be connected with for control its movement controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821597274.3U CN209000665U (en) | 2018-09-29 | 2018-09-29 | Production and processing system for resistance alloys |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821597274.3U CN209000665U (en) | 2018-09-29 | 2018-09-29 | Production and processing system for resistance alloys |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209000665U true CN209000665U (en) | 2019-06-18 |
Family
ID=66802843
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821597274.3U Active CN209000665U (en) | 2018-09-29 | 2018-09-29 | Production and processing system for resistance alloys |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209000665U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109166680A (en) * | 2018-09-29 | 2019-01-08 | 李俊 | Production and processing system for resistance alloys |
| CN110931195A (en) * | 2019-12-17 | 2020-03-27 | 苏州聚永昶电子科技有限公司 | Production and processing system for alloy resistor |
| CN111596136A (en) * | 2020-06-01 | 2020-08-28 | 渭南高新区木王科技有限公司 | Probe fatigue impedance test machine |
-
2018
- 2018-09-29 CN CN201821597274.3U patent/CN209000665U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109166680A (en) * | 2018-09-29 | 2019-01-08 | 李俊 | Production and processing system for resistance alloys |
| CN109166680B (en) * | 2018-09-29 | 2024-01-30 | 江苏聚永昶电子科技有限公司 | Production and processing system for alloy resistor |
| CN110931195A (en) * | 2019-12-17 | 2020-03-27 | 苏州聚永昶电子科技有限公司 | Production and processing system for alloy resistor |
| CN111596136A (en) * | 2020-06-01 | 2020-08-28 | 渭南高新区木王科技有限公司 | Probe fatigue impedance test machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109166680A (en) | Production and processing system for resistance alloys | |
| CN209000665U (en) | Production and processing system for resistance alloys | |
| CN110052826B (en) | Sliding potentiometer assembling equipment | |
| CN113696408B (en) | High-precision stamping and bending die for inserts | |
| CN202702309U (en) | Scrap cleaning mechanism for platen die-cutting machine | |
| CN205552606U (en) | Elastic cord guillootine | |
| GB1105480A (en) | Improvements in or relating to the manufacture of disc records | |
| CN105292906A (en) | Circulation mechanism for disassembling and assembling molds on extrusion machine | |
| CN208051005U (en) | A kind of flat thimble process units | |
| CN100584576C (en) | Automatic die sinking mechanism for disc rotary type shoes injection machine | |
| CN209986174U (en) | Automatic riveting device in mould | |
| CN207250630U (en) | A kind of power lug forming machine | |
| CN206644239U (en) | A kind of mobile phone faceplate shaping detects all-in-one | |
| CN205668006U (en) | A kind of action autocontrol automatic tamping device | |
| CN212045727U (en) | Automatic optical lens piece injection mold of blanking | |
| CN109428040A (en) | A kind of power tab molding machine | |
| CN210349627U (en) | Front end assembling device of metal sheet and protective shell of thermal protector | |
| CN109079899B (en) | Full-automatic feeding equipment of paper pulp molding product bead cutter | |
| CN208498101U (en) | A kind of imprinting tool and system of sheet metal | |
| CN113333589A (en) | Automobile fender flanging die and machining method | |
| CN205553094U (en) | Die -cut tool in mouth of a river of cell -phone button | |
| CN205056791U (en) | Side direction cut -out press | |
| CN205673429U (en) | The auto parts machinery of a kind of Multifunction produces and uses full-automatic decompressor | |
| CN219335696U (en) | Motor protection magnetic ring processing device capable of reducing waste materials | |
| CN217395608U (en) | Novel container mold |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20191225 Address after: 215000 No.183, Yisheng Road, Wujiang Economic and Technological Development Zone, Suzhou City, Jiangsu Province Patentee after: Suzhou juyongchang Electronic Technology Co., Ltd Address before: 215000 Tiancheng Garden, Xingang, No. 1 Changban Road, Wujiang District, Suzhou City, Jiangsu Province Patentee before: Li Jun |
|
| TR01 | Transfer of patent right | ||
| CP03 | Change of name, title or address |
Address after: 213299 no.218, Shuibei Road, Jintan District, Changzhou City, Jiangsu Province Patentee after: Jiangsu juyongchang Electronic Technology Co.,Ltd. Address before: 215000 183 Yisheng Road, Wujiang Economic and Technological Development Zone, Suzhou City, Jiangsu Province Patentee before: Suzhou juyongchang Electronic Technology Co.,Ltd. |
|
| CP03 | Change of name, title or address |