CN208498101U - A kind of imprinting tool and system of sheet metal - Google Patents
A kind of imprinting tool and system of sheet metal Download PDFInfo
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- CN208498101U CN208498101U CN201821177152.9U CN201821177152U CN208498101U CN 208498101 U CN208498101 U CN 208498101U CN 201821177152 U CN201821177152 U CN 201821177152U CN 208498101 U CN208498101 U CN 208498101U
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- lower die
- sheet metal
- turntable
- station
- hydraulic press
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Abstract
The utility model relates to a kind of imprinting tool of sheet metal and systems.Imprinting tool includes turntable and four lower mold assemblies, the lower die mounting hole for installing four lower dies is correspondingly provided on turntable, lower mold assemblies include lower die and lower die holder, and lower die holder is mounted in lower die;Impression system includes hydraulic press, imprinting tool and rotating platform mechanism, and rotating platform mechanism includes shell and rotating platform, and the bottom of upper beam is equipped with top plate, and shell and upper die component are separately mounted on top plate, and turntable is installed on the rotating platform;Hydraulic press is equipped with operation position, station to be processed, printing station and is equipped with jacking boss for jacking up the lower die of printing station to pickup station, in hydraulic press.Printing station is designed with operation position split, highly effective and safe, and it is more convenient to operate, and can guarantee system continuously continual moulding process, and movement is precisely and rapid, realizes that hydraulic press without pause automatic work, can satisfy the batch production requirements of sheet metal product.
Description
Technical field
The utility model relates to a kind of imprinting tool of sheet metal and systems, belong to noble metal products processing and manufacturing technology
Field.
Background technique
Noble metal has very high value preserving characteristic, and with this by favor, such as gold product.Existing many gold process
Product are organically combined noble metal and culture by creative design and modern crafts, the noble metal of formation using gold as carrier
Product has distinct cultural feature, shows higher design value, technique value and memorial value, main from product form
There are coin, chapter, item, gold foil etc..
It is well known that goldleaf is the sheet metal formed that extended by gold, gold foil is as light as a feather, as thin as cicada's wings, in order to
So that the sheet metal obtains better enjoying value and reserve value, it is mostly that cultural creative is loaded on goldleaf product, usually
It is that embossing pattern is formed in foil surfaces using imprint process, pattern is formed by the concave-convex variation of foil surfaces.
Mostly in the prior art is by hydraulic press imprinted pattern, and hydraulic press is equipped with coining upper mold and coining lower die, coining
Lower die either imprints upper mold and is driven by hydraulic cylinder, and manually blank is placed in coining lower die, and hydraulic cylinder movement drives
It imprints lower die to rise and imprint Ccope closing machine, or drives coining upper mold to move down and molded with coining lower die, realize to blank
Coining, after coining, hydraulic cylinder resets, and imprints lower die or coining upper mold resets, manually remove coining product, then under
One blank repeats the moulding process that above-mentioned moulding process completes all sheet metals, currently, imprinting metal foil using hydraulic press
Piece only has a station, which is only arranged a set of imprint mold, and the upper mold or lower die of imprint mold utilize the pressure of hydraulic press
Realize coining sheet metal, one group of imprint mold, from put blank, coining blank to take each process of blank require operation when
Between, then the pickups of ability after the completion to be imprinted such as worker needs are putting workpiece to be added, wait link time long, and it is time-consuming, it is single golden
The imprint time for belonging to thin slice is long, also cannot achieve the continuous embossed process of sheet metal, seriously affects the coining effect of sheet metal
Rate works independently then just facing each station, does not interfere with each other if only improving coining efficiency simply by station is added
The problem of, as being to need the impression process of jacking cylinder, and loading and unloading station does not need oil cylinder then, and also when printing station coining
Energy normal loading and unloading while needing printing station to imprint, the lifting for imprinting hydraulic cylinder used will not influence other stations
Operation, moreover it is possible to realize that blank is worked continuously on each station, therefore a kind of imprinting tool and system needed not only to can solve not
Synchronous progress and complementary the problem of interfering with the different operation of station, and it is able to achieve the continuous embossed process of sheet metal, it mentions
The coining efficiency of high metal thin slice.
Utility model content
For the utility model in view of the deficienciess of the prior art, to provide a kind of structure simple, it is convenient to pick and place work piece operations, and
Imprint the imprinting tool and system of high-efficient sheet metal.
The technical solution that the utility model solves above-mentioned technical problem is as follows: a kind of imprinting tool of sheet metal, including
Turntable and four lower mold assemblies being uniformly arranged on turntable are correspondingly provided on the turntable for installing four lower die groups
The lower die mounting hole of part, the lower mold assemblies include lower die and lower die holder, and the lower die holder is mounted in the lower die, under described
Mould correspondence is inserted into the lower die mounting hole.
The beneficial effects of the utility model are: four lower mold assemblies are evenly spaced on turntable, four different processing are formed
Station, lower mold assemblies carry sheet metal blank and convert between each processing stations under the action of turntable, realize finished product
Taking-up and the synchronous progress imprinted automatically of blank being put into product, ensure that successively imprinting and continuously pressing automatically for blank
Print, improves the coining efficiency of sheet metal.
Based on the above technical solution, the utility model can also do following improvement.
It further, further include one for the upper die component with the lower mold assemblies coining cooperation on the turntable, it is described
The top of the turntable is arranged in upper die component, and the upper die component includes upper die holder and upper mold, and the upper mold is mounted on described
On upper die holder.
Beneficial effect using above-mentioned further scheme is that upper die component is mounted on the top of upper die component, driven by rotary disc
Lower mold assemblies rotation process, lower mold assemblies, which are can turn to, forms printing station with upper die component die-closed position, die-closed position, above,
Lower die molding can realize the coining processing to sheet metal blank on lower mold assemblies, while moulding process can with coining
Blank to be imprinted is placed on the station of station face, the two is synchronous to be carried out, and the processing efficiency of sheet metal is improved.
It further, further include guiding resetting-mechanism, the guiding resetting-mechanism is led including a pair of of guide post, with described in a pair
A pair of of the guide sleeve and reset spring of column inserting cooperation, a pair of guide post are mounted on the upper die holder, a pair of guide sleeve peace
On the lower die holder, the reset spring is sleeved on the outside of the guide post to dress.
Beneficial effect using above-mentioned further scheme is that guide sleeve and guide post cooperation position, and guarantees upper and lower mould die-closed position
Precisely, the reset of the reset spring auxiliary lower mold assemblies while on the outside of guide post.
Further, spiral shell is compressed by lower die respectively between the lower die holder and the lower die, upper die holder and the upper mold
Bolt and the connection of upper mold hold-down bolt.
Beneficial effect using above-mentioned further scheme is to realize the location and installation of upper mold and lower die holder.
Further, the lower mold assemblies further include the limit rib for being positioned to sheet metal.
Beneficial effect using above-mentioned further scheme is to be used for positioning metal sheet stock, guarantee the pressure of sheet metal
Print precision.
Further, the limit rib includes for the inside of positioning metal sheet stock and the inner retaining side in left side and a left side
Rib.
Beneficial effect using above-mentioned further scheme is, for positioning to sheet metal blank to be processed, to mention
The processing efficiency of high metal thin slice and the coining precision for guaranteeing sheet metal.
Further, cushion is equipped between the lower die holder and the turntable.
Beneficial effect using above-mentioned further scheme is to reduce the hard collision mill of moulding process lower die holder and turntable
Damage extends the service life of turntable and lower die holder.
A kind of impression system of sheet metal, including hydraulic press is also disclosed in the utility model, and the hydraulic press includes rack,
The upper rack is equipped with upper beam, and it further includes being mounted in the hydraulic press as above that the lower part of the rack, which is equipped with jacking cylinder,
The imprinting tool and rotating platform mechanism for driving the turntable rotation, the rotating platform mechanism include shell and
The bottom of rotating platform, the upper beam is equipped with top plate, and the shell is mounted on the top plate, the upper mold group of the imprinting tool
Part is mounted on the top plate, and the turntable is mounted on the rotating platform;Station there are four being set on the hydraulic press, four
The station is symmetric with center of turntable, is followed successively by operation position, station to be processed, printing station and to pickup station,
Four lower mold assemblies are correspondingly arranged with four stations, and the printing station is that the upper die component and lower mold assemblies close
Mould position, the operation position are oppositely arranged with the printing station, and the jacking cylinder is equipped with lifting platform, in face institute
The lifting platform of the lower section of printing station is stated equipped with the jacking boss for jacking up the lower die on printing station.Described
Under the action of rotating platform mechanism, four lower mold assemblies of the driven by rotary disc rotate between four stations.Jacking
Boss can rise the lower die jacked up on the printing station under the action of jacking cylinder, make lower mold assemblies on printing station with
Impression process is completed in upper die component molding.
The beneficial effects of the utility model are: turntable installation is on the rotating platform, rotating platform is under the action of the drive mechanism
Rotation, so that turntable be driven to rotate, any one is can be used in driving mechanism, as long as being able to achieve rotating platform rotation;Worker
In the front side that the operation of hydraulic press erect-position is hydraulic press, the front side of hydraulic press is arranged in operation position, and printing station is arranged in oil pressure
The rear side of machine, printing station are arranged in hydraulic press, also avoid the generation of safety accident.Above-mentioned imprinting tool is mounted on oil pressure
In machine, automation impression system of the sheet metal on hydraulic press, the printing station of upper and lower mould molding and artificial pick-and-place work are realized
The operation position split of part designs, highly effective and safe, and it is more convenient to operate, and can guarantee system continuously continual moulding process.
Operator completes the coining taking-up of finished product and being put into for blank, the work of two stations while product imprints on operation position
Industry is not interfere with each other, and the lifting of the hydraulic cylinder of printing station will not influence operation position, station to be processed and to pickup station
It normal operation and works continuously, whole system operator only needs to be responsible for pick and place sheet metal and blank, and impression system can be from
Dynamic to run and imprint out finished product, movement is precisely and rapid, realizes that hydraulic press without pause automatic work, can satisfy sheet metal production
The batch production requirements of product, whole system structure is reliable, easy to operate, can be according to the different such as size of coining product variety
Ratio difference fast implements the replacement of tooling, practical.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model imprinting tool turntable;
Fig. 2 is the structural schematic diagram of the utility model lower mold assemblies;
Fig. 3 is the structural schematic diagram of the upper and lower mould molding of the utility model;
Fig. 4 is the schematic perspective view of the utility model impression system;
Fig. 5 is the schematic perspective view of upper and lower membrane module in the utility model impression system;
Fig. 6 is the backsight structural representation of the utility model impression system;
Fig. 7 is the structural schematic diagram of the utility model driving mechanism.
In figure, 1, turntable;2, lower die;3, lower die holder;4, guide sleeve;5, upper mold;6, upper die holder;7, guide post;8, lower die compresses
Bolt;9, upper mold hold-down bolt;10, inner retaining side;11, right baffle-plate;12, cushion;13, top plate;14, upper plate;15, jacking oil
Cylinder;16, operation position;17, station to be processed;18, printing station;19, to pickup station;20, rotating platform;21, servo electricity
Machine;22, lifting platform;23, boss is jacked;24, driving bevel gear;25, transmission shaft;26, driven bevel pinion;29, hydraulic press;
30, shell;31, blank.
Specific embodiment
The principles of the present invention and feature are described below in conjunction with example, example is served only for explaining that this is practical
It is novel, it is not intended to limit the scope of the utility model.
As shown in Figure 1-Figure 3, a kind of imprinting tool of sheet metal, including turntable 1 and be uniformly arranged on turntable four
A lower mold assemblies are correspondingly provided with the lower die mounting hole for installing four lower mold assemblies, the lower die group on the turntable
Part includes lower die 2 and lower die holder 3, and the lower die holder is mounted in the lower die, and the lower die is corresponding to be inserted into the lower die peace
It fills in hole.
Four lower mold assemblies are evenly spaced on turntable, form four different processing stations, and lower mold assemblies carry metal foil
Piece blank is converted between each processing stations under the action of turntable, realizes the taking-up of finished product and being put into and product for blank
Automatically imprint it is synchronous carry out, ensure that the successively coining and continuous embossed automatically of blank, improve the coining effect of sheet metal
Rate.
It further include one for the upper die component with the lower mold assemblies coining cooperation on the turntable, the upper die component is set
It sets in the top of the turntable, the upper die component includes upper die holder 6 and upper mold 5, and the upper mold is mounted on the upper die holder.
Upper die component is mounted on the top of upper die component, and driven by rotary disc lower mold assemblies rotation process, lower mold assemblies are can turn to and upper mold
Component die-closed position, die-closed position form printing station, and upper and lower mould molding can be realized to sheet metal blank on lower mold assemblies
Coining processing, while moulding process can with blank to be imprinted is placed on the station of printing station face, the two is synchronous
It carries out, improves the processing efficiency of sheet metal.Upper and lower membrane module molds fit structure schematic diagram as shown in Figure 3.
It further include guiding resetting-mechanism, the guiding resetting-mechanism includes a pair of of guide post 7, inserts and match with a pair of guide post
A pair of of the guide sleeve 4 and reset spring of conjunction, a pair of guide post are mounted on the upper die holder, and a pair of guide sleeve is mounted on described
On lower die holder, the reset spring is sleeved on the outside of the guide post.Guide sleeve and guide post cooperation position, and guarantee upper and lower mould molding
Position is accurate, while the reset of the reset spring auxiliary lower mold assemblies on the outside of guide post.
Pass through lower die hold-down bolt 8 and upper mold between the lower die holder and the lower die, upper die holder and the upper mold respectively
Hold-down bolt 9 connects.Realize the location and installation of upper mold and lower die holder.
The lower mold assemblies further include the limit rib for being positioned to sheet metal.For positioning metal thin slice base
Material, guarantees the coining precision of sheet metal.
The limit rib includes for the inside of positioning metal sheet stock and the inner retaining side 10 in left side and left rib 11.
For being positioned to sheet metal blank to be processed, improving the processing efficiency of sheet metal and guaranteeing the coining of sheet metal
Precision.
Cushion 12 is equipped between the lower die holder and the turntable.The hardness for reducing moulding process lower die holder and turntable is touched
Abrasion is hit, the service life of turntable and lower die holder is extended.
As shown in Figure 4-Figure 7, the utility model further relates to a kind of impression system of sheet metal, including hydraulic press 29, institute
Stating hydraulic press includes rack, and the upper rack is equipped with upper beam 14, and it further includes peace that the lower part of the rack, which is equipped with jacking cylinder 15,
Imprinting tool as described above and the rotating platform mechanism for driving the turntable rotation, the rotation in the hydraulic press
Turning platform mechanism includes shell 30 and rotating platform 20, and the bottom of the upper beam is equipped with top plate 13, and the shell is mounted on described
On top plate, the upper die component of the imprinting tool is mounted on the top plate, and the turntable is mounted on the rotating platform;Institute
It states and is set on hydraulic press there are four station, four stations are symmetric with center of turntable, are followed successively by operation position 16, to be added
Work station 17, printing station 18 and to pickup station 19, four lower mold assemblies are correspondingly arranged with four stations, described
Printing station is the upper die component and lower mold assemblies die-closed position, and the operation position is oppositely arranged with the printing station,
The jacking cylinder is equipped with lifting platform 22, is equipped with and is used on the lifting platform of the lower section of the printing station described in face
Jack up the jacking boss 23 of printing station upper and lower mould.Under the action of the rotating platform mechanism, four institutes of the driven by rotary disc
Lower mold assemblies are stated to rotate between four stations.The jacking boss 23 acts on the bottom of the lower die on printing station.
As long as can drive turntable rotate rotating platform mechanism all can, with guarantee four lower mold assemblies can accurately rotate
In place.
As shown in fig. 7, the rotating platform mechanism further includes the driving mechanism for driving the rotating platform rotation, institute
Stating driving mechanism includes servo motor 21, driving bevel gear 24, driven bevel pinion 26 and transmission shaft 25, the servo motor installation
On the shell 30, the driving bevel gear is arranged on the output shaft of the servo motor, and the transmission shaft passes through bearing
It is rotatably mounted in the shell, the surface of the transmission shaft, and and driving bevel gear is arranged in the driven bevel pinion
Engagement, the rotating platform are mounted on the bottom of the transmission shaft.Servo motor rotation, will be moved by active, driven bevel pinion
Power passes on the intracorporal transmission shaft of shell, transmission shaft rotation, so that rotating platform be driven to rotate.
Turntable is installed on the rotating platform, and rotating platform rotates under the action of the drive mechanism, so that turntable be driven to rotate, is driven
Any one can be used in motivation structure, as long as being able to achieve rotating platform rotation;Worker is hydraulic press in the operation of hydraulic press erect-position
Front side, operation position is arranged in the front side of hydraulic press, and the rear side of hydraulic press is arranged in printing station, and printing station is arranged in oil
In press, the generation of safety accident is also avoided.Above-mentioned imprinting tool is mounted in hydraulic press, realizes sheet metal in hydraulic press
On automation impression system, the printing station of upper and lower mould molding and the artificial operation position split for picking and placing workpiece design, high
Effect safety, it is more convenient to operate, and can guarantee system continuously continual moulding process.System uses servo system control, may be used also
To cooperate detection sensor, as detection sensor is arranged on the top plate.Detection sensor can detecte in lower die whether have gold
Belong to thin slice, the impression process if detection has, without starting jacking cylinder if not.Guarantee that impression system is precisely efficiently transported
Row, operator complete the coining taking-up of finished product and being put into for blank, two stations while product imprints on operation position
Operation do not interfere with each other, the lifting of the hydraulic cylinder of printing station will not influence operation position, station to be processed and to pickup work
It the normal operation of position and works continuously, whole system operator only needs to be responsible for pick and place sheet metal and blank, impression system
Meeting automatic running simultaneously imprints out finished product, and movement is precisely and rapid, realizes that hydraulic press without pause automatic work, can satisfy metal foil
The batch production requirements of flake products.
Moulding process is as follows:
A) the first blank is placed in the lower die of operation position, turntable is rotated by 90 °, and makes the first blank by operation position
Turn to station to be processed;
B) in the lower die of operation position place second blank, then turntable continues to be rotated by 90 °, make the first blank by
Processing stations go to printing station;
C) operation position continues to place third blank, while printing station imprints the first blank;
D) turntable continues to be rotated by 90 °, and the sheet metal after coining is gone to pickup station, and printing station imprints second
Blank, while operation position continues to place the 4th blank;
E) then turntable continues to be rotated by 90 °, and the sheet metal after first coining goes to operation position, and worker will imprint
Sheet metal afterwards is removed, and the 5th blank is then placed on operation position;
F) it repeats the above steps, circulation completes the coining of sheet metal.
Further, in above-mentioned steps c) printing station moulding process: jacking cylinder movement, lifting platform drive jacking
Boss rises, and jacking boss jacks up the lower die of printing station, and lower die and Ccope closing machine imprint blank, and coining finishes
Afterwards, jacking cylinder resets, action of reset spring, and the lower mold assemblies of printing station reset.
Each blank is entered with the rotation of turntable by a upper station in the lower die for be put into operation position
Next station, and corresponding operation is carried out on corresponding station, such as station to be processed is to be processed, waits out to feeding station
Material, the impression process of printing station, until the product for turning again to coining one blank of product discharge on operation position processes
At the then feeding of next blank.Entire method for stamping only needs operator to put blank, and system meeting automatic running is simultaneously pressed
Finished product output is printed off, will not interfere in the operation of sheet metal product each station process, influence other station processes
Normal process, movement is precisely rapid, realizes hydraulic press without pause automatic work, to realize sheet metal continuously continual pressure
Print.
The above is only the preferred embodiment of the present invention, is not intended to limit the utility model, all practical at this
Within novel spirit and principle, any modification, equivalent replacement, improvement and so on should be included in the guarantor of the utility model
Within the scope of shield.
Claims (7)
1. a kind of imprinting tool of sheet metal, which is characterized in that including turntable and four lower dies being uniformly arranged on turntable
Component, the lower die mounting hole for installing four lower mold assemblies is correspondingly provided on the turntable, and the lower mold assemblies include
Lower die and lower die holder, the lower die holder are mounted in the lower die, and the lower die correspondence is inserted into the lower die mounting hole.
2. the imprinting tool of sheet metal according to claim 1, which is characterized in that further include one and be used for and described turn
The top of the turntable, the upper mold group is arranged in the upper die component of lower mold assemblies coining cooperation on disk, the upper die component
Part includes upper die holder and upper mold, and the upper mold is mounted on the upper die holder.
3. the imprinting tool of sheet metal according to claim 2, which is characterized in that further include guiding resetting-mechanism, institute
Stating guiding resetting-mechanism includes a pair of of guide post, a pair of of guide sleeve and reset spring with a pair of guide post inserting cooperation, Yi Duisuo
It states guide post to be mounted on the upper die holder, on the lower die holder, the reset spring is sleeved on institute for a pair of guide sleeve installation
State the outside of guide post.
4. the imprinting tool of sheet metal according to claim 2, which is characterized in that the lower die holder and the lower die,
It is connected respectively by lower die hold-down bolt and upper mold hold-down bolt between upper die holder and the upper mold.
5. the imprinting tool of sheet metal according to claim 1, which is characterized in that the lower mold assemblies further include being used for
The limit rib that sheet metal is positioned.
6. the imprinting tool of sheet metal according to claim 1, which is characterized in that the lower die holder and the turntable it
Between be equipped with cushion.
7. a kind of impression system of sheet metal, including hydraulic press, the hydraulic press include rack, the upper rack is equipped with upper
The lower part of beam, the rack is equipped with jacking cylinder, which is characterized in that further includes being mounted in the hydraulic press such as claim 1-
6 described in any item imprinting tools and rotating platform mechanism for driving turntable rotation, the rotating platform mechanism packet
Shell and rotating platform are included, the bottom of the upper beam is equipped with top plate, and the shell is mounted on the top plate, the imprinting tool
Upper die component be mounted on the top plate, the turntable is mounted on the rotating platform;There are four being set on the hydraulic press
Station is followed successively by operation position, station to be processed, printing station and to pickup station, four lower mold assemblies and four institutes
It states station to be correspondingly arranged, the printing station is the upper die component and lower mold assemblies die-closed position, the operation position and institute
It states printing station to be oppositely arranged, the jacking cylinder is equipped with lifting platform, described in the lower section of the printing station described in face
Lifting platform is equipped with the jacking boss for jacking up printing station upper and lower mould.
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CN201821177152.9U CN208498101U (en) | 2018-07-24 | 2018-07-24 | A kind of imprinting tool and system of sheet metal |
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CN201821177152.9U CN208498101U (en) | 2018-07-24 | 2018-07-24 | A kind of imprinting tool and system of sheet metal |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108790548A (en) * | 2018-07-24 | 2018-11-13 | 山东招金金银精炼有限公司 | A kind of imprinting tool of sheet metal, system and method |
-
2018
- 2018-07-24 CN CN201821177152.9U patent/CN208498101U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108790548A (en) * | 2018-07-24 | 2018-11-13 | 山东招金金银精炼有限公司 | A kind of imprinting tool of sheet metal, system and method |
CN108790548B (en) * | 2018-07-24 | 2024-01-23 | 山东招金金银精炼有限公司 | Stamping tool, system and method for metal sheet |
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