CN208995723U - Energy-efficient overflow dyeing machine - Google Patents

Abstract

The utility model relates to a kind of technical field of textile equipment, especially a kind of energy-efficient overflow dyeing machine；The purpose of this utility model is to provide a kind of energy conservations, and improve the energy-efficient overflow dyeing machine of dye liquor utilization rate；It includes rack, controller, sets creel, dye liquor preparing tank, guide roller, No.1 dyeing mechanism, No. two dyeing mechanism, drying mechanism and rolling-up mechanisms, is successively arranged sets creel, guide roller, No.1 dyeing mechanism, No. two dyeing mechanism, drying mechanism and rolling-up mechanisms etc. on the rack；A kind of energy-efficient overflow dyeing machine designed by the utility model, make it possible to carry out multiple yarns respectively the processing of dyeing twice, not only improve production efficiency, also guarantee the dyeing effect of yarn, and the dye liquor that No. two dyeing mechanisms use is dye liquor extra in a dyeing course, the utilization rate of dye liquor is substantially increased, so that the utilization rate of dye liquor reaches 95% or more, plays energy-efficient effect.

Description

Energy-efficient overflow dyeing machine

Technical field

The utility model relates to a kind of technical field of textile equipment, especially a kind of energy-efficient overflow dyeing machine.

Background technique

Overflow dyeing machine is a kind of bleaching equipment that adaptation range is extensive.Such as Patent No. 201510276761.4, proprietary term Referred to as a kind of hank-dyeing machine, it includes rack, dyeing box, injection pipe, circulating pump and circulating feeding liquid pipeline, in the dyeing box It is equipped with injection pipe several horizontally arranged and that rotation can be driven by driving mechanism, the liquid input section of circulating feeding liquid pipeline and dyeing The liquid section that goes out of the connection of bottom portion, circulating feeding liquid pipeline is connected to each injection pipe, and in the liquid input section of circulating feeding liquid pipeline and liquid out Circulating pump is installed between section；Each injection pipe is divided into two groups or more injection pipe group, and each injection pipe group is by same One circulating pump is switched into the intermittent feed flow of row by feed flow switching valve group, and each injection pipe group is all made of independent driving mechanism The rotation and stopping of injection pipe are realized in driving；But there are following disadvantages for the overflow dyeing machine of the structure type: first, dye liquor Utilization rate is lower, exists and wastes serious phenomenon, to increase production cost；Second, the dyeing effect of yarn is bad, thus shadow Ring the dyeing quality of yarn.

It is solved in view of the above problems, being badly in need of us.

Utility model content

The purpose of the utility model is to overcome the deficiencies in the prior art, a kind of energy conservation is provided, and improves dye liquor utilization rate Energy-efficient overflow dyeing machine.

In order to achieve the above object, a kind of energy-efficient overflow dyeing machine designed by the utility model, it includes rack, control Device sets creel, dye liquor preparing tank, guide roller, No.1 dyeing mechanism, No. two dyeing mechanism, drying mechanism and rolling-up mechanisms, in machine It is successively arranged on frame and sets creel, guide roller, No.1 dyeing mechanism, No. two dyeing mechanism, drying mechanism and rolling-up mechanisms, No.1 dye Color mechanism is made of dye liquor recycling bins, motor, dyeing roll shaft, spray tube and pedestal, is transversely provided with dye liquor recycling bins on the base, Dye liquor recycling bins in hollow and upper end be unclosed box body structure, dye liquor recycling bins top and be connected with along its length Roll shaft is dyed, the lower surface for dyeing roll shaft is located in dye liquor recycling bins, with identical spacing equipped with more on the outer wall of dyeing roll shaft Guide groove, the width of guide groove are 0.5cm, and the depth of guide groove is 0.8cm, and motor drives dyeing roll shaft to be rotated, position It is equipped with spray tube in the top for dyeing roll shaft and along the length direction of dyeing roll shaft, multiple spray ports, spray are equipped on spray tube The bore for drenching mouth is 0.8cm, each spray mouth down, so that the upper surface of each spray port face dyeing roll shaft, spray Pipe is attached by connecting tube and dye liquor preparing tank, and flow control valve is equipped in connecting tube；It is set in dye liquor preparing tank There are heating component and mixing component, to heat by heating component to the dye liquor in dye liquor preparing tank, by stirring Component to be mixed to be uniformly mixed the dye liquor in dye liquor preparing tank, dye liquor recycling bins are attached by recovery tube and dye liquor preparing tank, No.1 control valve is equipped on recovery tube, so that dyestuff can be realized reuse；No. two dyeing mechanisms by connecting rod and Multiple atomizers are constituted, and the central axis of connecting rod and the traffic direction of yarn are perpendicular, on the length direction of connecting rod Multiple atomizers, traffic direction of the spout of atomizer towards yarn, multiple atomizer difference are equipped with identical spacing It is attached by delivery pipe and dye liquor recycling bins, No. two control valves is equipped in delivery pipe；Controller controls No.1 dye respectively Color mechanism, drying mechanism, rolling-up mechanism, No.1 control valve, No. two control valves, flow control valve, heating component and mixing component It works.

In order to keep the effect of secondary dyeing more preferable, heating group also is provided in the dye liquor recycling bins in No.1 dyeing mechanism Part.

In order to reduce occupied area, and worker is facilitated to operate, above-mentioned controller, which is fixed on, to be set on creel.

The working principle of the energy-efficient overflow dyeing machine is: the multiple tubes for dyeing processing will be needed to be placed in feeding rack, Then yarn is transported in No.1 dyeing mechanism by guide roller and carries out dyeing processing, i.e. dye liquor in dyestuff batch tank passes through stream Control valve is transported to spray in the spray tube in No.1 dyeing mechanism, and remaining dye liquor flows on yarn, and during spray In dye liquor recycling bins, then will primary dyeing treated that yarn carries out yarn by the atomizer in No. two dyeing mechanisms Secondary dyeing processing, i.e., the dye liquor recycled in dye liquor recycling bins are transported at atomizer the shape to be atomized by No. two control valves Formula is sprayed on yarn, to effectively solve the problems, such as that some places are not dyed successfully completely when once dyeing, so that yarn Dyeing effect it is more preferable, then will be transported in drying mechanism by twice dyeing the yarn of processing and carry out drying and processing, finally By the yarn of drying through rolling-up mechanism on corresponding winch spool, when the dye liquor in last dye liquor recycling bins is not complete When being finished by No. two dyeing mechanisms, dye liquor can be transmitted back in dye liquor batch tank.

According to the above, a kind of energy-efficient overflow dyeing machine designed by the utility model is set by the unique structure Meter makes it possible to carry out multiple yarns respectively the processing of dyeing twice, not only improves production efficiency, it is ensured that the dyeing of yarn is imitated Fruit, and the dye liquor that No. two dyeing mechanisms use is dye liquor extra in a dyeing course, substantially increases the utilization rate of dye liquor, So that the utilization rate of dye liquor reaches 95% or more, energy-efficient effect is played.

Detailed description of the invention

Fig. 1 is the structural schematic diagram of the utility model；

Fig. 2 is the structural schematic diagram of dye liquor preparing tank；

Fig. 3 is the structural schematic diagram that No.1 dyes mechanism；

Fig. 4 is the structural schematic diagram of No. two dyeing mechanisms.

Specific embodiment

The utility model will be further described with reference to the accompanying drawing.

As shown in Figure 1, Figure 2, Figure 3, Figure 4, a kind of energy-efficient overflow dyeing machine of the present embodiment description, it includes rack 1, control Device 2 processed is set creel 3, dye liquor preparing tank 4, guide roller 5, No.1 dyeing 6, No. two dyeing mechanisms 7, mechanism, drying mechanism 8 and is wound Mechanism 9 is successively arranged in rack 1 and sets creel 3, guide roller 5, No.1 dyeing mechanism 6, No. two dyeing mechanisms 7, drying mechanism 8 With rolling-up mechanism 9, No.1 dyes mechanism 6 by dye liquor recycling bins 6-1, motor 6-2, dyeing roll shaft 6-3, spray tube 6-4 and pedestal 6-5 is constituted, and dye liquor recycling bins 6-1 is transversely provided on pedestal 6-5, and dye liquor recycling bins 6-1 is unclosed in hollow and upper end Box body structure, dye liquor recycling bins 6-1 top and along its length be connected with dyeing roll shaft 6-3, dye roll shaft 6-3 following table Face is located in dye liquor recycling bins 6-1, is equipped with four guide grooves on the outer wall of dyeing roll shaft 6-3 with identical spacing, guide groove Width is 0.5cm, and the depth of guide groove is 0.8cm, and motor 6-2 drives dyeing roll shaft 6-3 to be rotated, and is located at dyeing roll shaft 6- 3 top and along dyeing roll shaft 6-3 length direction be equipped with spray tube 6-4, on spray tube 6-4 be equipped with multiple spray ports, spray The bore for drenching mouth is 0.8cm, each spray mouth down, so that the upper surface of each spray port face dyeing roll shaft 6-3, spray Shower pipe 6-4 is attached by connecting tube with dye liquor preparing tank 4, and flow control valve is equipped in connecting tube；It is prepared in dye liquor Heating component 4-1 and mixing component 4-2 is equipped in tank 4, thus by heating component 4-1 to the dye liquor in dye liquor preparing tank 4 into Dye liquor in dye liquor preparing tank 4, is uniformly mixed, dye liquor recycling bins 6-1 passes through recycling by row heat treatment by mixing component 4-2 Pipe is attached with dye liquor preparing tank 4, No.1 control valve is equipped on recovery tube, so that dyestuff, which can be realized repetition, to be made With；No. two dyeing mechanisms 7 are made of connecting rod 7-1 and four atomizer 7-2, the central axis of connecting rod 7-1 and yarn Traffic direction is perpendicular, is set with identical spacing there are four atomizer 7-2 on the length direction of connecting rod 7-1, atomizer The spout of 7-2 is towards the traffic direction of yarn, and multiple atomizer 7-2 pass through delivery pipe respectively and dye liquor recycling bins 6-1 is carried out Connection is equipped with No. two control valves in delivery pipe；Controller 2 controls No.1 dyeing mechanism 6, drying mechanism 8, rolling-up mechanism respectively 9, No.1 control valve, No. two control valves, flow control valve, heating component 4-1 and mixing component 4-2 work.

Claims (3)

1. a kind of energy-efficient overflow dyeing machine, it is characterised in that: it includes rack, controller, sets creel, dye liquor preparing tank, guiding Roller, No.1 dye mechanism, No. two dyeing mechanism, drying mechanism and rolling-up mechanisms, are successively arranged set creel, guiding on the rack Roller, No.1 dye mechanism, No. two dyeing mechanism, drying mechanism and rolling-up mechanisms, and No.1 dyes mechanism by dye liquor recycling bins, electricity Machine, dyeing roll shaft, spray tube and pedestal are constituted, and are transversely provided with dye liquor recycling bins on the base, dye liquor recycling bins in it is hollow and on End be unclosed box body structure, dye liquor recycling bins top and be connected with dyeing roll shaft along its length, dye roll shaft Lower surface is located in dye liquor recycling bins, is equipped with a plurality of guide groove, the width of guide groove on the outer wall of dyeing roll shaft with identical spacing Degree is 0.5cm, and the depth of guide groove is 0.8cm, and motor drives dyeing roll shaft to be rotated, top and edge positioned at dyeing roll shaft The length direction for dyeing roll shaft is equipped with spray tube, and multiple spray ports are equipped on spray tube, and the bore of spray port is 0.8cm, often A spray mouth down, so that the upper surface of each spray port face dyeing roll shaft, spray tube are matched by connecting tube and dye liquor Tank processed is attached, and flow control valve is equipped in connecting tube；Heating component and mixing component are equipped in dye liquor preparing tank, Dye liquor recycling bins are attached by recovery tube and dye liquor preparing tank, and No.1 control valve is equipped on recovery tube；No. two overflow dyeing machines Structure is made of connecting rod and multiple atomizers, and the central axis of connecting rod and the traffic direction of yarn are perpendicular, in connecting rod Length direction on multiple atomizers are equipped with identical spacing, the spout of atomizer towards yarn traffic direction, it is multiple Atomizer passes through delivery pipe respectively and is attached with dye liquor recycling bins, and No. two control valves are equipped in delivery pipe；Controller point It Kong Zhi not No.1 dyeing mechanism, drying mechanism, rolling-up mechanism, No.1 control valve, No. two control valves, flow control valve, heating group Part and mixing component work.

2. a kind of energy-efficient overflow dyeing machine according to claim 1, it is characterised in that: the dye liquor in No.1 dyeing mechanism Heating component also is provided in recycling bins.

3. a kind of energy-efficient overflow dyeing machine according to claim 1, it is characterised in that: above-mentioned controller, which is fixed on, sets yarn On frame.