CN208978248U - The formation system of compound celluloid material - Google Patents
The formation system of compound celluloid material Download PDFInfo
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- CN208978248U CN208978248U CN201821503850.3U CN201821503850U CN208978248U CN 208978248 U CN208978248 U CN 208978248U CN 201821503850 U CN201821503850 U CN 201821503850U CN 208978248 U CN208978248 U CN 208978248U
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- shaping box
- die holder
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- bottom end
- shaping
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Abstract
The utility model discloses the formation systems of compound celluloid material, including the shaping box controlled by electric appliance control box, shaping box inner bottom is equipped with rubber base plate, and rubber base plate upper end is equipped with lower die holder, lower die holder upper end is equipped with lower mold, and fixed placement has compound cell on lower mold；Shaping box outer tip end is equipped with hydraulic cylinder, and hydraulic cylinder is connected with the hydraulic stem at the top of shaping box, and hydraulic stem bottom end is equipped with upper die holder, and upper die holder bottom end is equipped with upper mold；High temperature steam valve is installed on the left of shaping box outer tip end, high-temperature exhaust air valve is installed on the right side of shaping box external bottom end, electromagnetic water inlet valve is installed on the right side of shaping box outer tip end, solenoid drain valve is installed on the right side of shaping box external bottom end.Compound celluloid material is put into lower template by the utility model, by automatically controlling, is completed logical steam softening, is press-formed, the process of cooling and shaping.Reach 99% by the compound celluloid product yield that the utility model produces.
Description
Technical field
The utility model relates to the field shaping techniques of flaky material, and in particular to the molding system of compound celluloid material
System.
Background technique
With the rapid development of science and technology, some advanced composite material (ACM)s are due to being employed for state with various special performances
In anti-equipment and other special industries.A kind of composite celluloid of synthesis is specially developed for cooperation state key project financing development
Material, the composite material have many advantages, such as that good airproof performance, resistance to autoignition temperature are higher, high/low temperature intensity is good, ballistic performance is stablized, fill out
Domestic blank is mended.Compared with traditional celluloid material, it have the shortcomings that one it is prominent --- difficult forming.But always at present
Use for reference the molding Conventional processing methods of common celluloid.Due to difference of the two on component, composite material elongation percentage is not as good as general
Logical celluloid product is good, using traditional celluloid moulding process, there are a series of problems, cause compound celluloid material at
Type yields is low, water and steam serious waste of resources, and production efficiency is low, and labor intensity of workers is high, and working environment is poor.
Though existing common celluloid moulding process has special equipment, way is that celluloid material is first placed on pressurization
It is set in mold and scalds molding in boiled water.The working environment of worker is poor, and work is easily scalded by hot water；And in process of production, portion
Hot water is divided constantly to become steam and evaporate, other impurity contents such as minerals in container in hot water gradually rise, and work as celluloid
When piece heats in this water, impurity will be adsorbed on product surface, influence the comprehensive performances such as the bonding reliability of product, such as
It the use of the technique is the molding of NEW TYPE OF COMPOSITE celluloid material, yields only 60% or so, wastes very big；Again, formed product
When heated in boiled water with mold, place into cooling and shaping in cold water, repeatedly, water resource waste is than more serious, heat utilization
Rate is very low.
Utility model content
The purpose of the utility model is to provide a kind of formation systems of compound celluloid material, pacify in closed shaping box
Dress molding die is passed through the high temperature of certain pressure (or temperature) into shaping box after compound celluloid material is put on mold
Steam keeps several seconds kinds to make compound celluloid material softening, and is press-formed simultaneously.Realize full-automatic operation, yields reaches
To 99%, worker operation environment is greatly improved, and is saved water resource, is improved the utilization rate of hot steam.
The utility model is realized in this way the formation system of compound celluloid material, including controlled by electric appliance control box
Shaping box, the shaping box inner bottom is equipped with rubber base plate, and the rubber base plate upper end is equipped with lower die holder, under described
Die holder upper end is equipped with lower mold, and fixed placement has compound cell on the lower mold；The shaping box outer tip end peace
Equipped with hydraulic cylinder, the hydraulic cylinder is connected with the hydraulic stem at the top of shaping box, and the hydraulic stem bottom end is equipped with upper die holder,
The upper die holder bottom end is equipped with upper mold；High temperature steam valve is installed, outside shaping box on the left of the shaping box outer tip end
High-temperature exhaust air valve is installed on the right side of bottom end, electromagnetic water inlet valve, shaping box outer bottom are installed on the right side of the shaping box outer tip end
End left side is equipped with solenoid drain valve.
Further, the upper die holder and lower die holder are cylindrical or polygon.
Further, the lower die holder is in I-shaped.
Further, the top Yu lower part of the lower die holder are equipped with installation through-hole, by installation through-hole respectively with rubber
Pedestal is connected with lower mold.
Further, temperature sensor is equipped in the installation through-hole.
The utility model has the advantage that compared with traditional offhand mode
1, heat utilization rate is improved；Formed product yields is increased to 99%；Since steam is very clean, when hot briquetting
The phenomenon that not having scale polluted product surface and influencing adhesion reliability, product appearance quality significantly improves；
2, using circulating hot water cooling and shaping product, the utilization rate of thermal energy and water is improved, moreover, product appearance after molding
Neatly, conducive to the molding for having complicated appearance product；
3, the course of work for automatically controlling hot steam, circulating hot water cooling and compression system is programmed using micro computer, it is ensured that
Process stabilizing improves product quality.
4, entire forming process is completed in a closed shaping box, and the pressure of heating steam controls in the ideal range,
It avoids operator from being burned, improves working environment.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
In attached drawing: 1, shaping box, 11, upper die holder, 111, upper mold, 12, lower die holder, 121, lower mold, 13, rubber-sole
Seat, 21, hydraulic cylinder, 211, hydraulic stem, 22, high temperature steam valve, 221, high-temperature exhaust air valve, 23, electromagnetic water inlet valve, 231, electromagnetism row
Water valve, 3, compound cell.
Specific embodiment
Specific embodiment of the present utility model is described in further detail below with reference to embodiment:
As shown in Figure 1, the formation system of compound celluloid material, including the shaping box 1 controlled by electric appliance control box, molding
1 inner bottom of case is equipped with rubber base plate 13, and 13 upper end of rubber base plate is equipped in I-shaped lower die holder 12, on lower die holder 12
End is equipped with lower mold 121, and fixed placement has compound cell 3 on lower mold 121；12 outer tip end of shaping box is equipped with liquid
Cylinder pressure 21, hydraulic cylinder 21 are connected with the hydraulic stem 211 through 12 top of shaping box, and 211 bottom end of hydraulic stem is equipped with upper die holder
11,11 bottom end of upper die holder is equipped with upper mold 111；The top and lower part of lower die holder are equipped with installation through-hole, pass through installation through-hole
It is connected respectively with rubber base plate 13 and lower mold 121, temperature sensor is equipped in installation through-hole；1 outer tip end of shaping box is left
Side is equipped with high temperature steam valve 22, is equipped with high-temperature exhaust air valve 221,1 outer tip end of shaping box on the right side of 1 external bottom end of shaping box
Right side is equipped with electromagnetic water inlet valve 23, is equipped with solenoid drain valve 231 on the left of 1 external bottom end of shaping box.
The above is only the preferred embodiment of the utility model, it is noted that for the ordinary skill people of this field
Member for, without deviating from the technical principle of the utility model, several improvements and modifications can also be made, these improve and
Retouching, which should also be as being considered as, to be within the protection scope of the utility model.
Claims (5)
1. the formation system of compound celluloid material, which is characterized in that including the shaping box controlled by electric appliance control box, it is described at
Molding box inner bottom is equipped with rubber base plate, and the rubber base plate upper end is equipped with lower die holder, and the lower die holder upper end is equipped with
Lower mold, fixed placement has compound cell on the lower mold；The shaping box outer tip end is equipped with hydraulic cylinder, described
Hydraulic cylinder is connected with the hydraulic stem at the top of shaping box, and the hydraulic stem bottom end is equipped with upper die holder, the upper die holder bottom end
Upper mold is installed；High temperature steam valve is installed on the left of the shaping box outer tip end, is equipped on the right side of shaping box external bottom end
High-temperature exhaust air valve, the shaping box outer tip end right side are equipped with electromagnetic water inlet valve, are equipped with electricity on the left of shaping box external bottom end
Magnetic drain valve.
2. the formation system of compound celluloid material according to claim 1, which is characterized in that the upper die holder and lower die
Seat is cylindrical or polygon.
3. the formation system of compound celluloid material according to claim 2, which is characterized in that the lower die holder is in I-shaped
Type.
4. the formation system of compound celluloid material according to claim 3, which is characterized in that the top of the lower die holder
It is equipped with installation through-hole with lower part, is connected respectively with rubber base plate and lower mold by installation through-hole.
5. the formation system of compound celluloid material according to claim 4, which is characterized in that set in the installation through-hole
There is temperature sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821503850.3U CN208978248U (en) | 2018-09-14 | 2018-09-14 | The formation system of compound celluloid material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821503850.3U CN208978248U (en) | 2018-09-14 | 2018-09-14 | The formation system of compound celluloid material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208978248U true CN208978248U (en) | 2019-06-14 |
Family
ID=66784228
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821503850.3U Active CN208978248U (en) | 2018-09-14 | 2018-09-14 | The formation system of compound celluloid material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208978248U (en) |
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2018
- 2018-09-14 CN CN201821503850.3U patent/CN208978248U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20221228 Address after: 332000 Lighting City, industrial park, Wuning County, Jiujiang City, Jiangxi Province Patentee after: JIUJIANG JUHONG NEW MATERIAL Co.,Ltd. Address before: 332000 Wanfu economic and Technological Development Zone, Wuning County, Jiujiang City, Jiangxi Province Patentee before: JIUJIANG CELLULOID INDUSTRIAL Co.,Ltd. |
|
| TR01 | Transfer of patent right |