CN208970525U - A kind of solar battery - Google Patents

A kind of solar battery Download PDF

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Publication number
CN208970525U
CN208970525U CN201821527808.5U CN201821527808U CN208970525U CN 208970525 U CN208970525 U CN 208970525U CN 201821527808 U CN201821527808 U CN 201821527808U CN 208970525 U CN208970525 U CN 208970525U
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CN
China
Prior art keywords
sealed membrane
thermosetting property
property sealed
solar
solar battery
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CN201821527808.5U
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Chinese (zh)
Inventor
张群芳
刘国强
武振羽
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Dongjun New Energy Co ltd
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Hanergy Mobile Energy Holdings Group Co Ltd
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Priority to CN201821527808.5U priority Critical patent/CN208970525U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The utility model discloses a kind of solar batteries, it includes the first thermosetting property sealed membrane and the substrate layer, solar chip and the second thermosetting property sealed membrane that are successively set on the first thermosetting property sealed membrane, the periphery of first thermosetting property sealed membrane and/or the second thermosetting property sealed membrane protrudes from the periphery of substrate layer and solar chip, and first the periphery of thermosetting property sealed membrane and the second thermosetting property sealed membrane be stacked mutually, the first thermosetting property sealed membrane and the second thermosetting property sealed membrane are by hot pressing connects with packaging substrate layers and solar chip.The solar battery of the utility model, structure is simple, and production and processing is convenient, lower production costs.

Description

A kind of solar battery
Technical field
The utility model relates to technical field of solar more particularly to a kind of solar batteries.
Background technique
Existing flexible thin-film solar cell generallys use vacuum hotpressing packaging technology and is process, vacuum hotpressing encapsulation Technique mainly includes the following steps: successively to be laid with flexible substrate, solar battery chip, membrane waterproofing and outer from bottom to top layer Layer protective film, is additionally provided with hot melt adhesive film layer between each layer, then by vacuum lamination process encapsulation, then passes through autoclave process Obtain finished product.The technique is mainly packaged solar battery chip using waterproofing membrane material, reuses PET film etc. in outside Transparent polymer outer protective film protects battery, setting hot melt adhesive film layer is needed between each layer, also with after the heating will be each Layer bonds together.But using the solar battery interlayer of vacuum hotpressing packaging technology, structure is complicated, and when encapsulation needs vacuum item Part, energy consumption is higher, and due to can not continuously encapsulate, causes production efficiency lower.
Utility model content
In view of the above problem of the existing technology, simple, production that the purpose of this utility model is to provide a kind of structures Solar battery easy to process.
To achieve the above object, the utility model provides a kind of solar battery comprising the first thermosetting property sealed membrane It is described with the substrate layer, solar chip and the second thermosetting property sealed membrane being successively set on the first thermosetting property sealed membrane The periphery of first thermosetting property sealed membrane and/or the second thermosetting property sealed membrane protrudes from the substrate layer and the solar energy core The periphery of piece, and the periphery of the first thermosetting property sealed membrane and the second thermosetting property sealed membrane is stacked mutually, described first Thermosetting property sealed membrane and the second thermosetting property sealed membrane pass through hot pressing connects to encapsulate the substrate layer and the solar energy core Piece.
In some embodiments, it is transparent to be equipped with first for the side far from the substrate layer of the first thermosetting property sealed membrane Protective film;And/or the side far from the solar chip of the second thermosetting property sealed membrane is equipped with the second transparent protective film.
In some embodiments, the first thermosetting property sealed membrane and the second thermosetting property sealed membrane are selected from poly- to benzene two One of formic acid glycol ester film, polyvinyl chloride film and ethylene-tetrafluoroethylene copolymer film.
In some embodiments, the first thermosetting property sealed membrane and/or the second thermosetting property sealed membrane are paraffin envelope Membrana oralis.
In some embodiments, the Parafilm with a thickness of 0.13mm~0.65mm.
In some embodiments, the first thermosetting property sealed membrane is equipped with first device far from the side of the substrate layer Layer;And/or the second thermosetting property sealed membrane is equipped with the second decorative layer far from the side of the solar chip.
Compared with prior art, the solar battery of the utility model, the first thermosetting property sealed membrane and the second thermosetting property Sealed membrane plays the role of waterproof membrane in the prior art, also acts protective film, and can be mutual after hot pressing Bonding is in the prior art reaching between the layers without re-laying hot melt adhesive film with packaging substrate layers and solar battery While packaging effect is even better than packaging effect in the prior art, the laminated construction of required laying is simpler.In addition, hot Vacuum condition is not needed when pressure, energy consumption is lower, without autoclave process is carried out after encapsulation, encapsulates simple flow, packaging efficiency It is higher.
It should be appreciated that foregoing general description and it is described in detail below be merely exemplary with it is illustrative, rather than use In limitation the utility model.
Present specification provides the various realizations or exemplary general introduction of technology described in the utility model, is not that institute is public Open the full scope of technology or the comprehensive disclosure of all features.
Detailed description of the invention
In the attached drawing being not drawn necessarily to scale, identical appended drawing reference can describe similar in different views Component.Same reference numerals with letter suffix or different letter suffix can indicate the different instances of similar component.Attached drawing Generally through citing rather than the mode of limitation shows various embodiments, and reinstates with specification and claims one It is illustrated in the disclosed embodiments.In due course, make to be referred to identical reference in all the appended drawings same One or similar part.Such embodiment is illustrative, and is not intended as the exhaustive or exclusive of the present apparatus or method Embodiment.
Fig. 1 be the utility model relates to solar battery structural schematic diagram;
Fig. 2 be the utility model relates to solar battery packaging method flow chart;
Fig. 3 be the utility model relates to solar battery packaging method heat pressing process schematic diagram.
Appended drawing reference:
1- solar chip;2- substrate layer;3- the first thermosetting property sealed membrane;4- the second thermosetting property sealed membrane;5- heater Structure;6- pressure roller.
Specific embodiment
In order to enable the purposes, technical schemes and advantages of the embodiment of the present disclosure are clearer, below in conjunction with disclosure reality The technical solution of the embodiment of the present disclosure is clearly and completely described in the attached drawing for applying example.Obviously, described embodiment is A part of this disclosure embodiment, instead of all the embodiments.Based on described embodiment of the disclosure, this field is common Technical staff's every other embodiment obtained under the premise of being not necessarily to creative work, belongs to the model of disclosure protection It encloses.
Unless otherwise defined, the technical term or scientific term that the disclosure uses should be tool in disclosure fields The ordinary meaning for thering is the personage of general technical ability to be understood." first ", " second " used in the disclosure and similar word are simultaneously Any sequence, quantity or importance are not indicated, and are used only to distinguish different component parts." comprising " or "comprising" etc. Similar word means that the element or object before the word occur covers the element or object for appearing in the word presented hereinafter And its it is equivalent, and it is not excluded for other elements or object.The similar word such as " connection " or " connected " is not limited to physics Or mechanical connection, but may include electrical connection, it is either direct or indirectly."upper", "lower", "left", "right" etc. is only used for indicating relative positional relationship, and after the absolute position for being described object changes, then the relative position is closed System may also correspondingly change.
In order to keep the following explanation of the embodiment of the present disclosure to understand and concise, known function and known portion is omitted in the disclosure The detailed description of part.
Shown in Figure 1, the utility model provides a kind of solar battery comprising 3 He of the first thermosetting property sealed membrane Substrate layer 2, solar chip 1 and the second thermosetting property sealed membrane 4 being successively set on the first thermosetting property sealed membrane 3, the first heat The periphery of solidity sealed membrane 3 and the second thermosetting property sealed membrane 4 protrudes from the periphery of substrate layer 2 and solar chip 1, and first The periphery of thermosetting property sealed membrane 3 and the second heat fixation sealed membrane 4 is stacked mutually, the first thermosetting property sealed membrane 3 and the second thermosetting property Sealed membrane 4 is by hot pressing connects with packaging substrate layers 2 and solar chip 1.
Solar battery using the above structure, the first thermosetting property sealed membrane 3 and the second thermosetting property sealed membrane 4 play existing There is the waterproof membrane in technology, also act the effect of protective film, and can be adhered to one another with package substrate after hot pressing Layer 2 and solar chip 1, between the layers without re-laying hot melt adhesive film, layer structure is simpler.
It should be noted that the periphery of the first thermosetting property sealed membrane 3 and the second thermosetting property sealed membrane 4 is convex in the present embodiment For the periphery of substrate layer 2 and solar chip 1, but in other embodiment, the first thermosetting property sealed membrane 3 and the second heat As long as 4 alternative one of solidity sealed membrane protrudes from the periphery of substrate layer 2 and solar chip 1, and the first thermosetting property sealed membrane 3 It is stacked mutually with the periphery of the second thermosetting property sealed membrane 4, so that 4 energy of the first thermosetting property sealed membrane 3 and the second thermosetting property sealed membrane Enough realize hot pressing connects.
It further, is the wearability and corrosion resistance that enhance the solar battery, it can also be in the first thermosetting property sealed membrane 3 The side of separate substrate layer be equipped with the first transparent protective film, and in the separate solar chip of the second thermosetting property sealed membrane 4 Side be equipped with the second transparent protective film.First transparent protective film or second transparency protected can also be only set.Optionally, this this One transparent protective film and the second transparent protective film can be thin for polyethylene terephthalate (PET) film, polyvinyl chloride (PVC) Film or ethylene-tetrafluoroethylene copolymer (ETFE) film, the film of mentioned kind all have preferable heat-resisting quantity, excellent object Rationality energy, chemical property and dimensional stability, the transparency, recuperability can form good protection to solar battery.
Further, the first thermosetting property sealed membrane 3 and the second thermosetting property sealed membrane 4 can be Parafilm, paraffin Sealed membrane, which only needs gently to press, can reach sealing effect, easy to operate, and Parafilm has preferable heat resistance, chemistry steady Qualitative, waterproofness and corrosion resistance, being capable of stable for extended periods of time, indeformable, the vapor transmission at 38 DEG C under 85 DEG C of high temperature Rate is lower than 0.1g/m2/ day.Optionally, the thickness of the Parafilm can be 0.13mm-0.65mm.
It further, is the decorative effect for improving solar battery, it can also be in the first thermosetting property sealed membrane 3 far from substrate layer Side be arranged the first decorative layer;The second decorative layer is set far from the side of solar chip in the second thermosetting property sealed membrane 4.It can The decorative layer of color is provided on the first thermosetting property sealed membrane 3 and/or the second thermosetting property sealed membrane 4 or with figuratum Decorative layer, to improve the device effect of the solar battery under the premise of minimal effects light transmittance.For example, can be in the second thermosetting The upper setting brick wall type pattern of property sealed membrane 4, so that the solar battery can be with the wall of building when being mounted on building Face is combined together, coordinates the shape of building more, is beautiful.
Shown in referring to figs. 2 and 3, it is the packaging method of above-mentioned solar battery, specifically comprises the following steps:
Step 1: being laid with the first thermosetting property sealed membrane 3, and be successively laid on the first thermosetting property sealed membrane 3 substrate layer 2, Solar chip 1 and the second thermosetting property sealed membrane 4 to form laminated construction, when laying to make the first thermosetting property sealed membrane 3 and/or The periphery of second thermosetting property sealed membrane 4 protrudes from the periphery of substrate layer 2 and solar chip 1, and the first thermosetting property is made to seal 3 Hes The periphery of second thermosetting property sealed membrane 4 is stacked mutually.
For example, the periphery of the first thermosetting property sealed membrane 3 is made to protrude from the periphery of substrate layer 2 and solar chip 1, and make this The periphery of first thermosetting property sealed membrane 3 reversely bend and coat after substrate layer 2 and solar chip 1 with the second thermosetting property sealed membrane 4 periphery is mutually stacked.The first thermosetting property sealed membrane 3 and the periphery of the second thermosetting property sealed membrane 4 can also be made to protrude from substrate layer 2 With the periphery of solar chip 1, and the periphery of the first thermosetting property sealed membrane 3 and the second thermosetting property sealed membrane 4 protrusion part phase It is stacked.The periphery of the first thermosetting property sealed membrane 3 and the second thermosetting property sealed membrane 4 protrudes from substrate layer 2 and the sun in this implementation The periphery of energy chip 1.
Step 2: being delivered to hot-press arrangement for laminated construction for example, by conveyer belt, passes through the hot-press arrangement hot pressing lamination Structure is so that the first thermosetting property sealed membrane 3 and the second thermosetting property sealed membrane 4 connect to packaging substrate layers 2 and solar chip 1. Temperature control when hot pressing is between 140 DEG C~145 DEG C, and preferably 140 DEG C;Time can be controlled in 10~60min, preferably 20min;Pressure controllable system is in 0.5~2MPa, preferably 1.2MPa, to guarantee good hot pressing effect.
Middle solar cell encapsulation method compared with the existing technology, the packaging method of the solar battery, the first thermosetting property Sealed membrane 3 and the second thermosetting property sealed membrane 4 are the waterproofing membrane of heating and melting cooling and solidifying, can be played in the prior art The effect of waterproof membrane also acts the effect of protective film, and can be adhered to one another with packaging substrate layers 2 and solar energy after hot pressing Battery 1 is even better than the prior art reaching packaging effect in the prior art between the layers without re-laying hot melt adhesive film In packaging effect while, the laminated construction of required laying is simpler.In addition, vacuum condition is not needed when hot pressing, energy consumption It is lower, without autoclave process is carried out after encapsulation, simple flow is encapsulated, packaging efficiency is higher.
Further, pre- hot-pressing processing first can be carried out to the laminated construction before hot pressing laminated construction, so that lamination knot Structure pre-connection.For example, a pre- hot-press arrangement can be arranged again before hot-press arrangement, which can be used and hot-press arrangement Identical equipment, when pre- hot pressing, temperature control is in 80 DEG C~150 DEG C, preferably 120 DEG C;Time can be controlled in 1~20 point Clock, preferably 5min;Pressure controllable system is in 0.5~1MPa, preferably 0.5MPa.The laminated construction realizes after pre- hot pressing It is preliminary fixed but not connected secured, so that laminated construction when hot pressing is kept smooth, avoid fold occur in hot pressing, to improve too The packaging effect of positive energy battery.Optionally, after pre- hot pressing, the edge of the laminated construction can also be trimmed, to guarantee The neat in edge of the laminated construction.
Further, after hot pressing laminated construction, can also cooling treatment be carried out to the laminated construction after hot pressing.For example, One cooling device can be set after hot-press equipment, and laminated construction passes through the cooling device driven by the conveyor belt, the cooling Device can carry out cooling processing to laminated construction for example, by cold wind, so that the laminated construction after hot pressing can be quickly cooled down admittedly Change, avoids during transportation because not being fully cured due to torsional deformation.Such as water cooling can also be used in the cooling device or other are cold But mode carries out cooling processing to laminated construction.
It can be first before being laid with the first thermosetting property sealed membrane 3 for the wearability and corrosion resistance for enhancing the solar battery It is laid with one layer of first transparent protective film on such as conveyer belt, the first thermosetting property is then successively laid on the first transparent protective film Sealed membrane 3, substrate layer 2, solar chip 1 and the second thermosetting property sealed membrane 4, after being laid with the second thermosetting property sealed membrane 4, One layer of second transparent protective film can be re-layed on the second thermosetting property sealed membrane 4, in the two sides appearance of the laminated construction It is respectively formed a protective layer on face, then will be conveyed with the laminated construction of the first transparent protective film and the second transparent protective film Subsequent processing is carried out to pre- hot-press arrangement and hot-press arrangement, is formed by solar battery under the protection of transparent protective film, is had There are preferable wearability and corrosion resistance and longer service life.First transparent protective film or second can also be only set thoroughly Bright protection.The transparent protective film can be polyethylene terephthalate (PET) film, polyvinyl chloride (PVC) film or ethylene- TFE copolymer (ETFE) film, the film of mentioned kind all have excellent heat resistance, physical property, chemical property and Dimensional stability, the transparency, recuperability can form good protection to solar battery.
Further, the slidingtype heat pressing process hot pressing stepped construction can be used in step 2, i.e., in hot pressing laminated construction While towards preset direction with the mobile laminated construction of pre-set velocity.For example, the hot-press arrangement may include heat shown in cooperation Fig. 2 Press mechanism 5 and two pressure rollers 6 being oppositely arranged, laminated construction first pass through hot pressing mechanism 5, and hot pressing mechanism 5 heats the laminated construction, Softening the first thermosetting property sealed membrane 3 and the second thermosetting property sealed membrane 4 has viscosity, and then the laminated construction is again from two pressure rollers Pass through between 6, two pressure rollers 6 clamp laminated construction and apply certain pressure to laminated construction, so that the first thermosetting property seals Film 3 and the second thermosetting property sealed membrane 4 press together, and the first thermosetting property sealed membrane 3 and the second thermosetting property sealed membrane 4 pass through pressure roller It is cooled and solidified after 6, sealing clad structure is formed to solar chip and substrate layer.In laminated construction moving process, heater Structure and pressure roller can drive the bubble between each layer out of, and packaging effect is preferable, and may be implemented using slidingtype heat pressing process Continuous encapsulation, packaging efficiency is higher, is beneficial to reduce packaging cost, improves the competitiveness of product in market.It should be noted that root It, can be right according to the difference of the parameters such as selected shrinking percentage, the fusing point of the first thermosetting property sealed membrane 3 and the second thermosetting property sealed membrane 4 The structure of hot-press arrangement is adjusted, such as, it may include the pressure roller 6 that multiple groups are oppositely arranged, or pressure roller 6 can also be changed to pressing Band.
Further, the first thermosetting property sealed membrane 3 and the second thermosetting property sealed membrane 4 can be Parafilm, paraffin envelope Membrana oralis, which only needs gently to press, can reach sealing effect, easy to operate, and Parafilm has preferable heat resistance, chemical stabilization Property, waterproofness and corrosion resistance, being capable of stable for extended periods of time, indeformable, the moisture-vapor transmission at 38 DEG C under 85 DEG C of high temperature Lower than 0.1g/m2/ day.Optionally, the thickness of the thermosetting property sealed membrane can be 0.13mm-0.65mm.
Further, it is the decorative effect for improving packaged solar battery, envelope is completed by hot pressing laminated construction After filling solar chip 1 and substrate layer 2, also first device can be equipped with far from the side of substrate layer 2 in the first thermosetting property sealed membrane 3 Layer;And/or the second decorative layer is equipped with far from the side of solar chip 1 in the second thermosetting property sealed membrane 4.For example, can be used true Empty coating process sets one layer of red, yellow, blue in the upper plating of the first thermosetting property sealed membrane 3 and/or the second thermosetting property sealed membrane 4 Or with figuratum decorative layer, so that the solar battery is used not only for photovoltaic power generation, additionally it is possible to play decoration mounting ring The purpose in border, in addition, can also enhance the heatproof antifouling property of the solar battery.
The solar battery of the utility model, structure is simple, and production and processing is convenient, lower production costs.
In addition, range includes any and all based on this public affairs although exemplary embodiment has been described herein That opens has equivalent element, modification, omission, combination (for example, scheme that various embodiments are intersected), reorganization or the implementation changed Example.Element in claims will be construed broadly as based on the language used in claim, however it is not limited in this explanation Described example, example are to be interpreted as nonexcludability in book or during the implementation of the application.Therefore, this specification and Example is intended to be to be considered only as example, and real scope and spirit are by following following claims and the full scope of its equivalent institute Instruction.
Above description is intended to illustrative rather than restrictive.For example, above-mentioned example (or one or more side Case) it can be in combination with one another.Such as other embodiments can be used when reading foregoing description in those of ordinary skill in the art. In addition, various features can be grouped together to simplify the disclosure in above-mentioned specific embodiment.This should not be construed as A kind of not claimed disclosed feature is necessary intention for any claim.On the contrary, the theme of the utility model Whole features of specific disclosed embodiment can be less than.To, following claims as example or embodiment herein It is incorporated in specific embodiment, wherein each claim is independently as individual embodiment, and considers these embodiments It can be combined with each other with various combinations or arrangement.The scope of the utility model should refer to appended claims and these rights are wanted The full scope of entitled equivalent form is asked to determine.
Above embodiments are only the exemplary embodiment of the utility model, are not used in limitation the utility model, this is practical new The protection scope of type is defined by the claims.Those skilled in the art can be in the essence and protection scope of the utility model It is interior, various modifications or equivalent replacements are made to the utility model, this modification or equivalent replacement also should be regarded as falling in originally practical new In the protection scope of type.

Claims (6)

1. a kind of solar battery, which is characterized in that including the first thermosetting property sealed membrane and be successively set on first thermosetting Substrate layer, solar chip and the second thermosetting property sealed membrane on property sealed membrane, the first thermosetting property sealed membrane and/or described The periphery of second thermosetting property sealed membrane protrudes from the periphery of the substrate layer and the solar chip, and first thermosetting property The periphery of sealed membrane and the second thermosetting property sealed membrane is stacked mutually, the first thermosetting property sealed membrane and second thermosetting Property sealed membrane by hot pressing connects to encapsulate the substrate layer and the solar chip.
2. solar battery according to claim 1, which is characterized in that the first thermosetting property sealed membrane far from described The side of substrate layer is equipped with the first transparent protective film;And/or
The side far from the solar chip of the second thermosetting property sealed membrane is equipped with the second transparent protective film.
3. solar battery according to claim 2, which is characterized in that the first thermosetting property sealed membrane and described second It is thin that thermosetting property sealed membrane is selected from pet film, polyvinyl chloride film and ethylene-tetrafluoroethylene copolymer One of film.
4. solar battery according to claim 1, which is characterized in that the first thermosetting property sealed membrane and/or described Second thermosetting property sealed membrane is Parafilm.
5. solar battery according to claim 4, which is characterized in that the Parafilm with a thickness of 0.13mm~ 0.65mm。
6. solar battery according to claim 1, which is characterized in that the first thermosetting property sealed membrane is far from the lining The side of bottom is equipped with the first decorative layer;And/or
The second thermosetting property sealed membrane is equipped with the second decorative layer far from the side of the solar chip.
CN201821527808.5U 2018-09-18 2018-09-18 A kind of solar battery Active CN208970525U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110444632A (en) * 2019-07-08 2019-11-12 绵阳金能移动能源有限公司 A method of using electrode before graphene conductive film preparation flexible solar cell
CN110931581A (en) * 2018-09-18 2020-03-27 汉能移动能源控股集团有限公司 Solar cell and packaging method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110931581A (en) * 2018-09-18 2020-03-27 汉能移动能源控股集团有限公司 Solar cell and packaging method thereof
CN110444632A (en) * 2019-07-08 2019-11-12 绵阳金能移动能源有限公司 A method of using electrode before graphene conductive film preparation flexible solar cell

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