CN208962303U - A kind of automation injection molding machine production line - Google Patents
A kind of automation injection molding machine production line Download PDFInfo
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- CN208962303U CN208962303U CN201821716400.2U CN201821716400U CN208962303U CN 208962303 U CN208962303 U CN 208962303U CN 201821716400 U CN201821716400 U CN 201821716400U CN 208962303 U CN208962303 U CN 208962303U
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- upper mold
- mounting plate
- photoelectric sensor
- air bag
- lower die
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000001746 injection moulding Methods 0.000 title abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000007493 shaping process Methods 0.000 claims abstract description 13
- 238000002347 injection Methods 0.000 claims abstract description 8
- 239000007924 injection Substances 0.000 claims abstract description 8
- 230000000875 corresponding Effects 0.000 claims description 4
- 230000035611 feeding Effects 0.000 description 19
- 239000000243 solution Substances 0.000 description 8
- 238000000465 moulding Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000005622 photoelectricity Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Abstract
The utility model discloses a kind of automation injection molding machine production line, including injecting mechanism, shaping mechanism and material fetching mechanism, shaping mechanism includes lower guideway, sliding has mobile bracket on lower guideway, mobile cradle top is equipped with lower die, mounting bracket is equipped with above lower guideway, mounting plate is fixed at the top of mounting bracket, upper mold is connected with by vertical guide rod below mounting plate, and guide rod pass through mounting plate after by being fixed with nut, it is arranged with reset spring outside guide rod, is evenly equipped with air bag between mounting plate and upper mold top surface;Upper mold and lower die cooperatively form forming cavity, and injection hole is equipped at the top of upper mold;Upper mold bottom surface quadrangle is evenly equipped with locating convex block, is equipped with positioning port at the top of lower die;Injecting mechanism is arranged above positioning port, and material fetching mechanism includes upper rail, and upper rail is fixed on shaping mechanism side, and sliding has reclaimer robot on upper rail.The utility model the degree of automation is very high, and operation is taken out in the division operation and workpiece that can be rapidly performed by upper die and lower die, effectively improves yield.
Description
Technical field
The utility model relates to injection molding machine technical fields, and in particular to a kind of automation injection molding machine production line.
Background technique
Injection molding is the plastic material melted completely by helical screw agitator at a certain temperature, injects mould with high pressure
Has inner cavity, plastic material obtains the forming method of molded product after cooling and solidifying, and this method is suitable for complex-shaped components
Batch production, be one of most common processing method, the advantages of injection molding is that speed of production is fast, high-efficient, operation
Automation can be achieved, designs and varieties are more, and shape can go from the simple to the complex, and size can be descending, and product size is accurate, produce
Product easily update, the product of energy forming shape complexity.
Existing injection machine mould mainly forms forming cavity by upper die and lower die cooperation sealing, passes through upper mold later
Injecting hole injects the plastic material under high temperature fused state, is cooled and shaped in forming cavity later, upper mold is unloaded after molding, then
Manually or mechanically hand takes out workpiece.
In process of production, mainly problem is encountered that the frequent division operation of upper die and lower die needs, seriously affects
Production efficiency limits yield;Additionally, due to needing just be taken out conveniently workpiece after upper mold is all taken out, cause entire
Production line efficiency is not high;In addition, feeding operation after molding also very relies on artificial progress at present, and it is inefficient, due to injection molding
Workpiece still has residual temperature afterwards, and there are security risks.
Therefore, it is very necessary to invent a kind of novel injection molding machine production line.
Utility model content
The purpose of this utility model is to provide a kind of automations to be molded machine production line, the injection molding machine production line automation journey
Degree is very high, and operation is taken out in the division operation and workpiece that can be rapidly performed by upper die and lower die, effectively improves yield.
To achieve the goals above, the technical solution of the utility model is:
A kind of automation injection molding machine production line, including injecting mechanism, shaping mechanism and material fetching mechanism, the shaping mechanism
Including lower guideway, sliding has mobile bracket on the lower guideway, and mobile bracket passes through the driving sliding of the first sliding motor, the shifting
Dynamic cradle top is equipped with lower die, mounting bracket is equipped with above the lower guideway, and be fixed with mounting plate at the top of mounting bracket, described
Upper mold is connected with by vertical guide rod below mounting plate, and guide rod is fixed with nut by helicitic texture after mounting plate,
It is arranged with the reset spring by the upper mold toward pull-up outside the guide rod, is evenly equipped with air bag between the mounting plate and upper mold top surface,
And air bag controls inflation/deflation by driving motor;The upper mold and the lower die cooperatively form forming cavity, and are equipped at the top of upper mold
Injection hole;Upper mold bottom surface quadrangle is evenly equipped with locating convex block, and it is corresponding with the locating convex block fixed to be equipped at the top of the lower die
Position mouth;The injecting mechanism is arranged above the positioning port for being molded, and the material fetching mechanism includes upper rail, it is described on lead
Rail is fixed on the shaping mechanism side by fixed bracket, and has feeding by the driving sliding of the second sliding motor on upper rail
Manipulator.
Compared with prior art, the utility model has the beneficial effects that
1, the utility model controls the inflation/deflation of air bag by driving motor, reaches designated position in lower die and prepares to start to infuse
When modeling, driving motor controls air bag inflation, so that upper mold compresses lower die and forms forming cavity, guarantees sealing, starts injection molding;At
After type, driving motor controls air bag and deflates, and by upper mold pull-up under air bag and action of reset spring, completes stripping operation;It compares
It is more efficient in existing hydraulic control, and can be realized and quickly frequently divide mould and die closing operation, entirety is had submitted significantly
Production efficiency;
2, the utility model is by being arranged lower guideway, and lower die passes through mobile bracket and slides along lower guideway, on waiting
Mould could feeding after thoroughly unloading;After upper mold is lifted by air bag, lower die can be driven mobile quickly through the first sliding motor
To feeding, quick feeding and it is capable of forming production line, efficiency is very high, substantially reduces production cost;
3, the utility model is by setting upper rail, and when lower die is moved at reclaimer robot, reclaimer robot feeding is simultaneously
By sliding feeding in upper rail, the degree of automation is higher, whole high production efficiency.
Further improvement of the utility model scheme is as follows:
Further, the air bag passes through the air bag upper mounted plate being arranged in below the mounting plate and is arranged described
The air bag bottom plate of upper mold top surface is fixed on mounting plate and upper intermode.
Further, a pair of of air bag is symmetrically arranged between the mounting plate at the top of the upper mold.
Further, the mounting plate and the upper intermode are symmetrically arranged with a pair of guide rods.
It further, further include control mechanism, the control mechanism includes the first photoelectric sensor, the second photoelectric sensor
And controller, first photoelectric sensor and the second photoelectric sensor be arranged on the lower guideway for detect it is described under
Mould position simultaneously communicates information to the controller, and the first photoelectric sensor is located at the lower part of upper die, the second sensor
Positioned at the lower section of the reclaimer robot feeding starting point;The controller receives first photoelectric sensor and the second photoelectric transfer
After sensor information, the first sliding motor of control, the second sliding motor, driving motor and reclaimer robot.
By using above scheme, it is able to pass through the controller, the first photoelectric sensor and the second photoelectric sensor are realized
Full-automatic operation;The driving of first sliding motor first lower die is moved along lower guideway, until reaching lower part of upper die, the first photoelectric transfer
Sensor passes information to controller after detecting lower die;Controller, which controls the first sliding motor, to be stopped, and controls driving motor
For air bag inflation;Upper mold compresses lower die, starts injection operation;After the completion of injection molding, controller timing controlled driving motor is air bag
It deflates, the first sliding motor driving lower die is moved at feeding, and the second photoelectric sensor passes information to after detecting lower die
Controller, controller control reclaimer robot feeding, control the driving reclaimer robot sliding of the second sliding motor later and move material;From
Dynamicization degree is very high, greatly improves production efficiency.
Detailed description of the invention
It, below will be right in order to illustrate more clearly of specific embodiment of the present invention or technical solution in the prior art
Specific embodiment or attached drawing needed to be used in the description of the prior art are briefly described.In all the appended drawings, similar
Element or part are generally identified by similar appended drawing reference.In attached drawing, each element or part might not be according to actual ratios
It draws.
Fig. 1 is the structural schematic diagram of the embodiments of the present invention.
It is as shown in the figure:
1, injecting mechanism;
2, shaping mechanism;201, lower guideway;202, mobile bracket;203, lower die;2031, positioning port;
204, mounting bracket;205, mounting plate;206, guide rod;207, upper mold;2071, injection hole;
2072, locating convex block;208, nut;209, reset spring;210, air bag;211, air bag upper mounted plate;
212, air bag bottom plate;
3, material fetching mechanism;301, fixed bracket;302, upper rail;303, reclaimer robot;
4, the first photoelectric sensor;
5, the second photoelectric sensor.
Specific embodiment
It is described in detail below in conjunction with embodiment of the attached drawing to technical solutions of the utility model.Following embodiment is only
For clearly illustrating the technical solution of the utility model, therefore it is only used as example, and it is originally practical to cannot be used as a limitation limitation
Novel protection scope.
It should be noted that unless otherwise indicated, technical term or scientific term used in this application should be this reality
The ordinary meaning understood with novel one of ordinary skill in the art.
In the description of the present application, it is to be understood that term " center ", " longitudinal direction ", " transverse direction ", " length ", " width ",
" thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside", " up time
The orientation or positional relationship of the instructions such as needle ", " counterclockwise ", " axial direction ", " radial direction ", " circumferential direction " be orientation based on the figure or
Positional relationship is merely for convenience of describing the present invention and simplifying the description, rather than the device or member of indication or suggestion meaning
Part must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.
In addition, term " first ", " second " etc. are used for description purposes only, it is not understood to indicate or imply relatively important
Property or implicitly indicate the quantity of indicated technical characteristic.The meaning of " plurality " is two in the description of the present invention,
More than, unless otherwise specifically defined.
In this application unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc.
Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral;It can be mechanical connect
It connects, is also possible to be electrically connected;It can be directly connected, can also can be in two elements indirectly connected through an intermediary
The interaction relationship of the connection in portion or two elements.It for the ordinary skill in the art, can be according to specific feelings
Condition understands the concrete meaning of above-mentioned term in the present invention.
In this application unless specifically defined or limited otherwise, fisrt feature in the second feature " on " or " down " can be with
It is that the first and second features directly contact or the first and second features pass through intermediary mediate contact.Moreover, fisrt feature exists
Second feature " on ", " top " and " above " but fisrt feature be directly above or diagonally above the second feature, or be merely representative of
First feature horizontal height is higher than second feature.Fisrt feature can be under the second feature " below ", " below " and " below "
One feature is directly under or diagonally below the second feature, or is merely representative of first feature horizontal height less than second feature.
Fig. 1 is the structural schematic diagram of the embodiments of the present invention.
As shown in Figure 1, a kind of automation provided in this embodiment is molded machine production line, including injecting mechanism 1, shaping mechanism
2 and material fetching mechanism 3.
Shaping mechanism 2 includes lower guideway 201, and sliding has mobile bracket 202 on lower guideway 201, and mobile bracket 202 passes through cunning
Dynamic motor (being not drawn into figure) driving sliding.
Lower die 203 is equipped at the top of mobile bracket 202.
It is equipped with mounting bracket 204 above lower guideway 201, and is fixed with mounting plate 205, mounting plate at the top of mounting bracket 204
205 lower sections are connected with upper mold 207 by vertical guide rod 206, and guide rod 206 is solid by helicitic texture after mounting plate 205
Surely there is nut 208.
It is equipped with a pair of guide rails 206 between mounting plate 205 and upper mold 207, and is arranged with outside guide rod 206 by the past pull-up of upper mold 207
Reset spring 209.
A pair of of air bag 210 is symmetrically arranged between 207 top surface of mounting plate 205 and upper mold, and air bag 210 passes through driving motor (figure
In be not drawn into) control inflation/deflation.Air bag 210 passes through the air bag upper mounted plate 211 being arranged in below mounting plate 205 and setting exists
The air bag bottom plate 212 of 207 top surface of upper mold is fixed between mounting plate 205 and upper mold 207.
Upper mold 207 and lower die 203 cooperatively form forming cavity, and injection hole 2071 is equipped at the top of upper mold 207.
207 bottom surface quadrangle of upper mold is evenly equipped with locating convex block 2072, is equipped at the top of lower die 203 corresponding with locating convex block 2072
Positioning port 2031.
Injecting mechanism 1 is arranged above positioning port 2031 for being molded.
Material fetching mechanism 3 includes upper rail 301, and upper rail 301 passes through fixed bracket 302 and is fixed on 2 side of shaping mechanism, and
There is reclaimer robot 303 by the second sliding motor (being not drawn into figure) driving sliding on upper rail 301.
Further comprise control mechanism, control mechanism includes the first photoelectric sensor 4, the second photoelectric sensor 5 and control
Device (being not drawn into figure) processed, wherein controller is plc controller, concrete model TS3C-0806MT/R;First photoelectric sensor
4 and second photoelectric sensor 5 model E3Z-D61.
First photoelectric sensor 4 and the second photoelectric sensor 5 are arranged on lower guideway 201 for detecting lower die 203
Controller is set and communicates information to, and the first photoelectric sensor 4 is located at 207 lower section of upper mold, second sensor 5 is located at feeding machinery
The lower section of 303 feeding starting point of hand;After controller receives the first photoelectric sensor 4 and 5 information of the second photoelectric sensor, control first
Sliding motor, the second sliding motor, reclaimer robot 303 and driving motor.
The present embodiment controls the inflation/deflation of air bag 210 by driving motor, reaches designated position in lower die 203 and prepares to start
When injection molding, driving motor controls air bag 210 and inflates, so that upper mold 207 compresses lower die 203 and forms forming cavity, guarantees sealing, starts
Injection molding;After molding, driving motor controls air bag 210 and deflates, in the case where air bag 210 and reset spring 209 are acted on by upper mold 207
Stripping operation is completed in pull-up;It is more efficient compared to existing hydraulic control, and can be realized quickly frequently divide mould and
Die closing operation has submitted whole production efficiency significantly;
The present embodiment is by setting lower guideway 201, and lower die 203 passes through mobile bracket 202 and slides along lower guideway 201,
Without etc. upper molds 207 thoroughly unload after could feeding;It, can be quickly through the first sliding after upper mold 207 is lifted by air bag 210
Motor driven lower die 203 is moved at feeding, quick feeding and is capable of forming production line, and efficiency is very high, substantially reduces production
Cost;
The present embodiment passes through setting upper rail 301, when lower die 203 is moved at reclaimer robot 303, reclaimer robot
303 feedings and by upper rail 301 slide feeding, the degree of automation is higher, whole high production efficiency.
The present embodiment is able to pass through the controller, the first photoelectric sensor 4 and the second photoelectric sensor 5 realize full-automation
Operation;The driving of first sliding motor first lower die 203 is moved along lower guideway 201, until reaching 207 lower section of upper mold, the first photoelectricity
Sensor 4 passes information to controller after detecting lower die 203;Controller, which controls the first sliding motor, to be stopped, and controls drive
Dynamic motor is the inflation of air bag 210;Upper mold 207 compresses lower die 203, starts injection operation;After the completion of injection molding, controller timing controlled
Driving motor is the deflation of air bag 210, and the first sliding motor driving lower die 207 is moved at feeding, the detection of the second photoelectric sensor 5
Controller is passed information to after to lower die 207, controller controls 303 feeding of reclaimer robot, controls the second sliding electricity later
Machine drives the sliding of reclaimer robot 303 to move material;The degree of automation is very high, greatly improves production efficiency.
In the specification of the utility model, numerous specific details are set forth.It is to be appreciated, however, that the reality of the utility model
Applying example can practice without these specific details.In some instances, well known method, knot is not been shown in detail
Structure and technology, so as not to obscure the understanding of this specification.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show
The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example
Point is contained at least one embodiment or example of the utility model.In the present specification, to the schematic table of above-mentioned term
It states and is necessarily directed to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be with
It can be combined in any suitable manner in any one or more of the embodiments or examples.In addition, without conflicting with each other, this field
Technical staff can by the feature of different embodiments or examples described in this specification and different embodiments or examples into
Row combination and combination.
Finally, it should be noted that the above various embodiments is only to illustrate the technical solution of the utility model, rather than it is limited
System;Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should
Understand: it is still possible to modify the technical solutions described in the foregoing embodiments, or to some or all of
Technical characteristic is equivalently replaced;And these are modified or replaceed, it does not separate the essence of the corresponding technical solution, and this is practical new
The range of each embodiment technical solution of type, should all cover in the claim of the utility model and the range of specification.
Claims (5)
1. a kind of automation is molded machine production line, which is characterized in that including injecting mechanism, shaping mechanism and material fetching mechanism, institute
Stating shaping mechanism includes lower guideway, and sliding has mobile bracket on the lower guideway, and mobile bracket is driven by the first sliding motor
Sliding, the mobile cradle top are equipped with lower die, mounting bracket are equipped with above the lower guideway, and be fixed at the top of mounting bracket
Mounting plate, the mounting plate lower section is connected with upper mold by vertical guide rod, and guide rod passes through helicitic texture after mounting plate
It is fixed with nut, the reset spring by the upper mold toward pull-up is arranged with outside the guide rod, between the mounting plate and upper mold top surface
It is evenly equipped with air bag, and air bag controls inflation/deflation by driving motor;The upper mold and the lower die cooperatively form forming cavity, and on
Injection hole is equipped at the top of mould;Upper mold bottom surface quadrangle is evenly equipped with locating convex block, is equipped with and the convex at the top of the lower die
The corresponding positioning port of block;The injecting mechanism is arranged above the positioning port for being molded, and the material fetching mechanism includes above leading
Rail, the upper rail is fixed on the shaping mechanism side by fixed bracket, and is driven on upper rail by the second sliding motor
Dynamic sliding has reclaimer robot.
2. a kind of automation according to claim 1 is molded machine production line, which is characterized in that the air bag is existed by setting
Air bag upper mounted plate below the mounting plate and the air bag bottom plate that the upper mold top surface is arranged in are fixed on mounting plate
With upper intermode.
3. a kind of automation according to claim 1 is molded machine production line, which is characterized in that at the top of the upper mold with it is described
A pair of of air bag is symmetrically arranged between mounting plate.
4. a kind of automation according to claim 1 is molded machine production line, which is characterized in that the mounting plate and it is described on
Intermode is symmetrically arranged with a pair of guide rods.
5. a kind of automation according to any one of claims 1 to 4 is molded machine production line, which is characterized in that further include control
Mechanism, the control mechanism include the first photoelectric sensor, the second photoelectric sensor and controller, first photoelectric sensor
It is arranged on the lower guideway with the second photoelectric sensor for detecting the lower die position and communicating information to the control
Device, and the first photoelectric sensor is located at the lower part of upper die, second photoelectric sensor is located at the reclaimer robot feeding
The lower section of starting point;After the controller receives first photoelectric sensor and the second photoelectric sensor information, described the is controlled
One sliding motor, the second sliding motor, driving motor and reclaimer robot.
Priority Applications (1)
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CN201821716400.2U CN208962303U (en) | 2018-10-23 | 2018-10-23 | A kind of automation injection molding machine production line |
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CN201821716400.2U CN208962303U (en) | 2018-10-23 | 2018-10-23 | A kind of automation injection molding machine production line |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111716632A (en) * | 2020-06-29 | 2020-09-29 | 浙江澳利达空调部件有限公司 | Special full-automatic multiple operation processing all-in-one of coil casing |
-
2018
- 2018-10-23 CN CN201821716400.2U patent/CN208962303U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111716632A (en) * | 2020-06-29 | 2020-09-29 | 浙江澳利达空调部件有限公司 | Special full-automatic multiple operation processing all-in-one of coil casing |
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