CN208961174U - A kind of open-close type inductor induction heating apparatus - Google Patents
A kind of open-close type inductor induction heating apparatus Download PDFInfo
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- CN208961174U CN208961174U CN201821764414.1U CN201821764414U CN208961174U CN 208961174 U CN208961174 U CN 208961174U CN 201821764414 U CN201821764414 U CN 201821764414U CN 208961174 U CN208961174 U CN 208961174U
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Abstract
The utility model discloses a kind of open-close type inductor induction heating apparatuses, workpiece is placed in positioning tool, positioning tool is gone up and down to designated position by elevating mechanism, workpiece pipe fitting is accurately positioned by righting mechanism again, high-frequency induction welder controls cylinder moving, inductor closure, digital high frequency heating equipment is heated, weld-ring is melted, fill welded seam area, reach welding effect, after the completion of welding, inductor is opened, take out workpiece, complete entire welding process, using the mating precision-fit for realizing welding neck collar and part to be welded of open-close type inductor mechanism and high-frequency induction welder, the application range of induction brazing is widened；Mechanism is controlled using digital, guarantee that welding process realizes full-automatic, the precision-fit of part to be welded and weld-ring, to realize the consistent property amount of product, single-station and multistation welding operation can be used in mechanism, can be matched according to on-site actual situations.Solve special-shaped product Welding Problems.
Description
Technical field
The utility model belongs to induction heating technique field, is related to open-close type inductor, digital high frequency machine equipment and cylinder
It is used cooperatively, and in particular to open-close type inductor induction heating apparatus.
Background technique
The welding of aluminum component and copper piece needs HF induction heating apparatus and matches in air conditioning for automobiles industry and refrigeration industry pipeline
It covers equipment and carries out weld job.Traditional welding uses artificial flaming mode or common induction brazing mode.Artificial flaming mode
Not only need higher artificial experience, it is difficult to guarantee the uniform stability of product, and gas burn incompletely, increase cost and dirt
Environment is contaminated, be unfavorable for reducing production cost and guarantees the stability of product.And common the used inductor of induction brazing is mostly more
Circle ring sensor, if the workpiece weld diameter of axle is small, both ends are big, such as the welding of plate heat exchanger in air-conditioning, feel after the completion of welding
Answer device that can not take out.For similar special-shaped workpiece, it is unable to satisfy using the common induction brazing mode of multiturn ring sensor
Practical application request, so needing to design new welding manner and mechanism to solve the problems, such as existing mechanism.
Utility model content
The purpose of this utility model is to provide open-close type inductor induction heating apparatuses, to overcome the prior art not
Foot.
In order to achieve the above objectives, the utility model adopts the following technical solution:
A kind of open-close type inductor induction heating apparatus, including high frequency brazing equipment and open-close type incude line device, folding
Formula incudes line device and forms complete induction line device, left half induction line device and right half by left half induction line device and right half induction line device split
Induction line device is all connected to high frequency brazing equipment, and left half induction line device and right half induction line device are individually fixed in removable fixation and set
It is standby；To-be-welded pieces are fixed among the complete induction line device after split.
Further, wherein removable fixed equipment incudes line device along horizontal and vertical direction using can be realized open-close type
Movement tri- axis mobile device of XYZ.
Further, tri- axis mobile device of XYZ includes cylinder fixed support and the liter for fixing cylinder fixed support
Descending mechanism, cylinder fixed support are equipped with cylinder sliding rail, cylinder are fixed on cylinder sliding rail, cylinder is by cylinder sliding rail in cylinder
For fixed bracket along X to moving, open-close type induction line device is fixed on the cylinder boom end of cylinder；Two cylinders are oppositely arranged.
Further, cylinder sliding rail uses all-in-one Sliding track.
Further, elevating mechanism includes the Z axis for fixing cylinder fixed support and the silk with Z axis cooperation transmission
Thick stick, Z axis lower end are the screw structure with lead screw cooperation transmission.
It further, further include the workbench that line device is incuded for installing open-close type, high frequency brazing equipment uses high frequency pricker
Soldering equipment, open-close type induction line device include that induction line device ontology and inductor controller, inductor controller are placed in workbench
Interior, induction line device ontology is fixed on the worktable end, and the table top of workbench is equipped with opening for the starting of control sensor controller
It moves button, the scram button stopped with then control sensor controller and is used to indicate inductor controller working condition
Run indicator.
Further, cylinder is controlled using electromagnetic relay or PLC.
It further, further include erection device for being fixedly welded part, erection device is set on workbench；
Further, erection device inhales erection device using magnetic force, and magnetic force inhales erection device and includes magnetic base and set
The fixed link being placed on magnetic base.
Compared with prior art, the utility model has technical effect beneficial below:
A kind of open-close type inductor induction heating apparatus of the utility model, including high frequency brazing equipment and open-close type induction
Line device, open-close type incude line device and form complete induction line device by left half induction line device and right half induction line device split, and left half incudes
Line device and right half induction line device are all connected to high frequency brazing equipment, and left half induction line device and right half induction line device are individually fixed in can
Mobile fixed equipment；To-be-welded pieces are fixed among the complete induction line device after split, and workpiece is placed in positioning tool, are led to
It crosses elevating mechanism to go up and down positioning tool to designated position, then is accurately positioned workpiece pipe fitting by righting mechanism, high-frequency induction welder
Cylinder moving, inductor closure are controlled, digital high frequency heating equipment is heated, weld-ring is melted, welded seam area is filled,
Reach welding effect, after the completion of welding, inductor is opened, and is taken out workpiece, is completed entire welding process.Using open-close type inductor
Mechanism and the mating precision-fit for realizing welding neck collar and part to be welded of high-frequency induction welder, have widened the application range of induction brazing；
Mechanism is controlled using digital, guarantees that welding process realizes full-automatic, the precision-fit of part to be welded and weld-ring,
It, can be according to the practical feelings in scene to realize that single-station and multistation welding operation can be used in the consistent property amount of product, mechanism
Condition is matched.Solve special-shaped product Welding Problems.
Further, cylinder sliding rail uses all-in-one Sliding track, can be realized moving synchronously for two cylinder movings, guarantees gas
The left half induction line device in cylinder end portion and right half induction line device alignment.
Further, high frequency brazing equipment uses high frequency brazing equipment, realizes the automation of welding process, improves automation
Operation；Improve soldering efficiency.
Further, magnetic attraction, fixing-stable are realized using magnetic base and workbench, and be moved easily, is convenient for
Adjust control；Original part to be welded suitable for different shape and structure；Righting mechanism can be facilitated to carry out position in workbench desktop
It is mobile, it is used convenient for multiple product, improves equipment use scope.
Detailed description of the invention
FIG. 1 is a schematic structural view of the utility model.
In figure, 1 is high frequency brazing equipment, and 2 be erection device, and 3 be workbench, and 4 be run indicator, and 5 be start button,
6 be scram button, and 7 be cylinder, and 8 be open-close type induction line device, and 9 be air cylinder support mechanism, and 10 be welding workpiece, and 11 be elevator
Structure.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing:
As shown in Figure 1, a kind of open-close type inductor induction heating apparatus, including high frequency brazing equipment 1 and open-close type sense
Line device 8 is answered, open-close type induction line device 8 forms complete induction line device, a left side half by left half induction line device and half induction line device split of the right side
Induction line device and right half induction line device are all connected to high frequency brazing equipment 1, and left half induction line device and right half induction line device are solid respectively
Due to removable fixed equipment；In use, left half induction line device and right half induction line device are by moving fixed equipment
Make the two split after movement, is formed after complete induction line device and incude the connection of line device 8 with open-close type, after to-be-welded pieces are fixed on split
Complete induction line device among, operating instruction reaches at digital high frequency brazing equipment 1, after receiving enabling signal, digital height
Energy is incuded the output of line device 8 in welding workpiece 10 by open-close type by 1 internal control of frequency brazing equipment, and workpiece temperature rises to weldering
After ring fusion temperature, weld-ring starts to melt, and after the completion of heating, digital high frequency brazing equipment 1 stops heating, and welding terminates.
Wherein move fixed equipment and use tri- axis mobile device of XYZ, can be realized open-close type induction line device 8 along horizontal and
The movement of vertical direction；
Specifically, tri- axis mobile device of XYZ includes cylinder fixed support 9 and the liter for fixing cylinder fixed support 9
Descending mechanism 11, cylinder fixed support 9 are equipped with cylinder sliding rail, and cylinder 7 is fixed on cylinder sliding rail, and cylinder 7 passes through cylinder sliding rail
In cylinder fixed support 9 along X to moving, open-close type induction line device 8 is fixed on the cylinder boom end of cylinder 7, the open-close type line of induction
Device 8 can be moved along Y-direction；Two cylinders are oppositely arranged, and cylinder sliding rail uses all-in-one Sliding track, can be realized two cylinder movings
Move synchronously, guarantee the left half induction line device and right half induction line device alignment of cylinder head portions；
Elevating mechanism 11 includes Z axis for fixing cylinder fixed support 9 and the lead screw with Z axis cooperation transmission, under Z axis
End is screw structure, realizes moving up and down for Z axis by lead screw transmission；
It further include the workbench 3 for installing open-close type induction line device 8, high frequency brazing equipment uses high frequency brazing equipment,
It realizes the automation of welding process, improves automatic operation；Improve soldering efficiency；It includes induction line device that open-close type, which incudes line device 8,
Ontology and inductor controller, inductor controller are placed in workbench 3, and induction line device ontology is fixed on 3 upper end of workbench,
The table top of workbench 3 is equipped with the start button 5 for the starting of control sensor controller, is stopped with then control sensor controller
Scram button 6 only and the run indicator 4 for being used to indicate inductor controller working condition；
It further include the erection device 2 for being fixedly welded part, erection device 2 is set on workbench 3, to be welded for fixing
Connect workpiece；Erection device 2 inhales erection device using magnetic force, and magnetic force inhales erection device and includes magnetic base and be set to magnetic force bottom
Fixed link on seat is realized magnetic attraction, fixing-stable using magnetic base and workbench 3, and is moved easily, convenient for adjusting
Control；Original part to be welded suitable for different shape and structure；Righting mechanism can be facilitated to carry out position movement in workbench desktop,
Convenient for multiple product use, equipment use scope is improved.
Cylinder 7 is controlled using electromagnetic relay or PLC；
In the specific course of work, all devices on the table, after start button 5 starts first, electromagnetic relay
Or PLC control cylinder 7 opens open-close type inductor 8, welding workpiece 10 is placed on lifting platform 11, by adjusting elevator
Structure 11 goes up and down workpiece position to be welded to 8 induction coil of open-close type inductor, then by erection device 2 by workpiece pipeline into
Row righting positioning, electromagnetic relay or PLC control cylinder 7 are closed open-close type inductor 8, and operating instruction reaches digital high frequency
At brazing equipment 1, after receiving enabling signal, digital 1 internal control of high frequency brazing equipment exports energy by induction coil 8
In welding workpiece 10, after workpiece temperature rises to weld-ring fusion temperature, weld-ring starts to melt, after the completion of heating, digital high frequency
Brazing equipment 1 stops heating (time can be arranged in digital high frequency brazing equipment 1), and welding terminates.
Elevating mechanism 11 is Z-axis lifting mechanism, and Z axis adjustment mechanism is capable of the position of significantly more efficient adjustment welded parts
It sets, effectively improves weld job efficiency, do not need to carry out welded parts multiple pick-and-place and position tune in the welding process
It is whole, weld job process is reduced, is improved efficiency.The positioning tool of mountable customization on elevating mechanism objective table, can be by Welder
The accurate maintenance of part 10 reduces position adjustment in welding process, reduces flow chart, improve efficiency.
Run indicator 4 is that indicating equipment is in heated condition in heating process, prevents the maloperation in heating.Emergency stop is pressed
Button 4 carries out emergent stopping when occurring various exceptions in heating process.Insulation material is used between open-close type inductor 8 and cylinder 7
Material switching.
Claims (9)
1. a kind of open-close type inductor induction heating apparatus, which is characterized in that including high frequency brazing equipment (1) and open-close type sense
It answers line device (8), open-close type incudes line device (8) and forms complete induction line device by left half induction line device and right half induction line device split,
Left half induction line device and right half induction line device are all connected to high frequency brazing equipment (1), left half induction line device and right half induction line device
It is individually fixed in removable fixed equipment；To-be-welded pieces are fixed among the complete induction line device after split.
2. a kind of open-close type inductor induction heating apparatus according to claim 1, which is characterized in that wherein move solid
Locking equipment incudes line device (8) along the tri- axis mobile device of XYZ of the movement in horizontal and vertical direction using can be realized open-close type.
3. a kind of open-close type inductor induction heating apparatus according to claim 2, which is characterized in that tri- axis of XYZ is mobile
Equipment includes cylinder fixed support (9) and the elevating mechanism (11) for fixing cylinder fixed support (9), cylinder fixed support
(9) it is equipped with cylinder sliding rail, is fixed with cylinder (7) on cylinder sliding rail, cylinder (7) is by cylinder sliding rail in cylinder fixed support
(9) along X to moving, the cylinder boom end of cylinder (7) is fixed in open-close type induction line device (8)；Two cylinders are oppositely arranged.
4. a kind of open-close type inductor induction heating apparatus according to claim 3, which is characterized in that cylinder sliding rail uses
All-in-one Sliding track.
5. a kind of open-close type inductor induction heating apparatus according to claim 1, which is characterized in that elevating mechanism (11)
Including the Z axis for fixing cylinder fixed support (9) and the lead screw with Z axis cooperation transmission, Z axis lower end is to cooperate to pass with lead screw
Dynamic screw structure.
6. a kind of open-close type inductor induction heating apparatus according to claim 1, which is characterized in that further include for pacifying
The workbench (3) of open-close type induction line device (8) is filled, high frequency brazing equipment uses high frequency brazing equipment, and open-close type incudes line device (8)
Including induction line device ontology and inductor controller, inductor controller is placed in workbench (3), and induction line device ontology is fixed
In workbench (3) upper end, the table top of workbench (3) is equipped with the start button (5) for the starting of control sensor controller, is used for
It is the scram button (6) and the operation instruction for being used to indicate inductor controller working condition that control sensor controller stops
Lamp (4).
7. a kind of open-close type inductor induction heating apparatus according to claim 1, which is characterized in that cylinder (7) uses
Electromagnetic relay or PLC control.
8. a kind of open-close type inductor induction heating apparatus according to claim 1, which is characterized in that further include for solid
Determine the erection device (2) of weldment, erection device (2) is set on workbench (3).
9. a kind of open-close type inductor induction heating apparatus according to claim 8, which is characterized in that erection device (2)
Erection device is inhaled using magnetic force, magnetic force inhales the fixed link that erection device includes magnetic base and is set on magnetic base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821764414.1U CN208961174U (en) | 2018-10-29 | 2018-10-29 | A kind of open-close type inductor induction heating apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821764414.1U CN208961174U (en) | 2018-10-29 | 2018-10-29 | A kind of open-close type inductor induction heating apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208961174U true CN208961174U (en) | 2019-06-11 |
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ID=66764544
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821764414.1U Active CN208961174U (en) | 2018-10-29 | 2018-10-29 | A kind of open-close type inductor induction heating apparatus |
Country Status (1)
| Country | Link |
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| CN (1) | CN208961174U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109202208A (en) * | 2018-10-29 | 2019-01-15 | 西安北辰亿科电子科技有限公司 | One kind being based on inductor induction heating open-close type heating-fixing apparatus |
-
2018
- 2018-10-29 CN CN201821764414.1U patent/CN208961174U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109202208A (en) * | 2018-10-29 | 2019-01-15 | 西安北辰亿科电子科技有限公司 | One kind being based on inductor induction heating open-close type heating-fixing apparatus |
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