CN208961174U - A kind of open-close type inductor induction heating apparatus - Google Patents

A kind of open-close type inductor induction heating apparatus Download PDF

Info

Publication number
CN208961174U
CN208961174U CN201821764414.1U CN201821764414U CN208961174U CN 208961174 U CN208961174 U CN 208961174U CN 201821764414 U CN201821764414 U CN 201821764414U CN 208961174 U CN208961174 U CN 208961174U
Authority
CN
China
Prior art keywords
open
close type
line device
cylinder
induction line
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201821764414.1U
Other languages
Chinese (zh)
Inventor
常宏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xi'an Beichen Yi Ke Electronic Technology Co Ltd
Original Assignee
Xi'an Beichen Yi Ke Electronic Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xi'an Beichen Yi Ke Electronic Technology Co Ltd filed Critical Xi'an Beichen Yi Ke Electronic Technology Co Ltd
Priority to CN201821764414.1U priority Critical patent/CN208961174U/en
Application granted granted Critical
Publication of CN208961174U publication Critical patent/CN208961174U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • General Induction Heating (AREA)

Abstract

The utility model discloses a kind of open-close type inductor induction heating apparatuses, workpiece is placed in positioning tool, positioning tool is gone up and down to designated position by elevating mechanism, workpiece pipe fitting is accurately positioned by righting mechanism again, high-frequency induction welder controls cylinder moving, inductor closure, digital high frequency heating equipment is heated, weld-ring is melted, fill welded seam area, reach welding effect, after the completion of welding, inductor is opened, take out workpiece, complete entire welding process, using the mating precision-fit for realizing welding neck collar and part to be welded of open-close type inductor mechanism and high-frequency induction welder, the application range of induction brazing is widened;Mechanism is controlled using digital, guarantee that welding process realizes full-automatic, the precision-fit of part to be welded and weld-ring, to realize the consistent property amount of product, single-station and multistation welding operation can be used in mechanism, can be matched according to on-site actual situations.Solve special-shaped product Welding Problems.

Description

A kind of open-close type inductor induction heating apparatus
Technical field
The utility model belongs to induction heating technique field, is related to open-close type inductor, digital high frequency machine equipment and cylinder It is used cooperatively, and in particular to open-close type inductor induction heating apparatus.
Background technique
The welding of aluminum component and copper piece needs HF induction heating apparatus and matches in air conditioning for automobiles industry and refrigeration industry pipeline It covers equipment and carries out weld job.Traditional welding uses artificial flaming mode or common induction brazing mode.Artificial flaming mode Not only need higher artificial experience, it is difficult to guarantee the uniform stability of product, and gas burn incompletely, increase cost and dirt Environment is contaminated, be unfavorable for reducing production cost and guarantees the stability of product.And common the used inductor of induction brazing is mostly more Circle ring sensor, if the workpiece weld diameter of axle is small, both ends are big, such as the welding of plate heat exchanger in air-conditioning, feel after the completion of welding Answer device that can not take out.For similar special-shaped workpiece, it is unable to satisfy using the common induction brazing mode of multiturn ring sensor Practical application request, so needing to design new welding manner and mechanism to solve the problems, such as existing mechanism.
Utility model content
The purpose of this utility model is to provide open-close type inductor induction heating apparatuses, to overcome the prior art not Foot.
In order to achieve the above objectives, the utility model adopts the following technical solution:
A kind of open-close type inductor induction heating apparatus, including high frequency brazing equipment and open-close type incude line device, folding Formula incudes line device and forms complete induction line device, left half induction line device and right half by left half induction line device and right half induction line device split Induction line device is all connected to high frequency brazing equipment, and left half induction line device and right half induction line device are individually fixed in removable fixation and set It is standby;To-be-welded pieces are fixed among the complete induction line device after split.
Further, wherein removable fixed equipment incudes line device along horizontal and vertical direction using can be realized open-close type Movement tri- axis mobile device of XYZ.
Further, tri- axis mobile device of XYZ includes cylinder fixed support and the liter for fixing cylinder fixed support Descending mechanism, cylinder fixed support are equipped with cylinder sliding rail, cylinder are fixed on cylinder sliding rail, cylinder is by cylinder sliding rail in cylinder For fixed bracket along X to moving, open-close type induction line device is fixed on the cylinder boom end of cylinder;Two cylinders are oppositely arranged.
Further, cylinder sliding rail uses all-in-one Sliding track.
Further, elevating mechanism includes the Z axis for fixing cylinder fixed support and the silk with Z axis cooperation transmission Thick stick, Z axis lower end are the screw structure with lead screw cooperation transmission.
It further, further include the workbench that line device is incuded for installing open-close type, high frequency brazing equipment uses high frequency pricker Soldering equipment, open-close type induction line device include that induction line device ontology and inductor controller, inductor controller are placed in workbench Interior, induction line device ontology is fixed on the worktable end, and the table top of workbench is equipped with opening for the starting of control sensor controller It moves button, the scram button stopped with then control sensor controller and is used to indicate inductor controller working condition Run indicator.
Further, cylinder is controlled using electromagnetic relay or PLC.
It further, further include erection device for being fixedly welded part, erection device is set on workbench;
Further, erection device inhales erection device using magnetic force, and magnetic force inhales erection device and includes magnetic base and set The fixed link being placed on magnetic base.
Compared with prior art, the utility model has technical effect beneficial below:
A kind of open-close type inductor induction heating apparatus of the utility model, including high frequency brazing equipment and open-close type induction Line device, open-close type incude line device and form complete induction line device by left half induction line device and right half induction line device split, and left half incudes Line device and right half induction line device are all connected to high frequency brazing equipment, and left half induction line device and right half induction line device are individually fixed in can Mobile fixed equipment;To-be-welded pieces are fixed among the complete induction line device after split, and workpiece is placed in positioning tool, are led to It crosses elevating mechanism to go up and down positioning tool to designated position, then is accurately positioned workpiece pipe fitting by righting mechanism, high-frequency induction welder Cylinder moving, inductor closure are controlled, digital high frequency heating equipment is heated, weld-ring is melted, welded seam area is filled, Reach welding effect, after the completion of welding, inductor is opened, and is taken out workpiece, is completed entire welding process.Using open-close type inductor Mechanism and the mating precision-fit for realizing welding neck collar and part to be welded of high-frequency induction welder, have widened the application range of induction brazing; Mechanism is controlled using digital, guarantees that welding process realizes full-automatic, the precision-fit of part to be welded and weld-ring, It, can be according to the practical feelings in scene to realize that single-station and multistation welding operation can be used in the consistent property amount of product, mechanism Condition is matched.Solve special-shaped product Welding Problems.
Further, cylinder sliding rail uses all-in-one Sliding track, can be realized moving synchronously for two cylinder movings, guarantees gas The left half induction line device in cylinder end portion and right half induction line device alignment.
Further, high frequency brazing equipment uses high frequency brazing equipment, realizes the automation of welding process, improves automation Operation;Improve soldering efficiency.
Further, magnetic attraction, fixing-stable are realized using magnetic base and workbench, and be moved easily, is convenient for Adjust control;Original part to be welded suitable for different shape and structure;Righting mechanism can be facilitated to carry out position in workbench desktop It is mobile, it is used convenient for multiple product, improves equipment use scope.
Detailed description of the invention
FIG. 1 is a schematic structural view of the utility model.
In figure, 1 is high frequency brazing equipment, and 2 be erection device, and 3 be workbench, and 4 be run indicator, and 5 be start button, 6 be scram button, and 7 be cylinder, and 8 be open-close type induction line device, and 9 be air cylinder support mechanism, and 10 be welding workpiece, and 11 be elevator Structure.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing:
As shown in Figure 1, a kind of open-close type inductor induction heating apparatus, including high frequency brazing equipment 1 and open-close type sense Line device 8 is answered, open-close type induction line device 8 forms complete induction line device, a left side half by left half induction line device and half induction line device split of the right side Induction line device and right half induction line device are all connected to high frequency brazing equipment 1, and left half induction line device and right half induction line device are solid respectively Due to removable fixed equipment;In use, left half induction line device and right half induction line device are by moving fixed equipment Make the two split after movement, is formed after complete induction line device and incude the connection of line device 8 with open-close type, after to-be-welded pieces are fixed on split Complete induction line device among, operating instruction reaches at digital high frequency brazing equipment 1, after receiving enabling signal, digital height Energy is incuded the output of line device 8 in welding workpiece 10 by open-close type by 1 internal control of frequency brazing equipment, and workpiece temperature rises to weldering After ring fusion temperature, weld-ring starts to melt, and after the completion of heating, digital high frequency brazing equipment 1 stops heating, and welding terminates.
Wherein move fixed equipment and use tri- axis mobile device of XYZ, can be realized open-close type induction line device 8 along horizontal and The movement of vertical direction;
Specifically, tri- axis mobile device of XYZ includes cylinder fixed support 9 and the liter for fixing cylinder fixed support 9 Descending mechanism 11, cylinder fixed support 9 are equipped with cylinder sliding rail, and cylinder 7 is fixed on cylinder sliding rail, and cylinder 7 passes through cylinder sliding rail In cylinder fixed support 9 along X to moving, open-close type induction line device 8 is fixed on the cylinder boom end of cylinder 7, the open-close type line of induction Device 8 can be moved along Y-direction;Two cylinders are oppositely arranged, and cylinder sliding rail uses all-in-one Sliding track, can be realized two cylinder movings Move synchronously, guarantee the left half induction line device and right half induction line device alignment of cylinder head portions;
Elevating mechanism 11 includes Z axis for fixing cylinder fixed support 9 and the lead screw with Z axis cooperation transmission, under Z axis End is screw structure, realizes moving up and down for Z axis by lead screw transmission;
It further include the workbench 3 for installing open-close type induction line device 8, high frequency brazing equipment uses high frequency brazing equipment, It realizes the automation of welding process, improves automatic operation;Improve soldering efficiency;It includes induction line device that open-close type, which incudes line device 8, Ontology and inductor controller, inductor controller are placed in workbench 3, and induction line device ontology is fixed on 3 upper end of workbench, The table top of workbench 3 is equipped with the start button 5 for the starting of control sensor controller, is stopped with then control sensor controller Scram button 6 only and the run indicator 4 for being used to indicate inductor controller working condition;
It further include the erection device 2 for being fixedly welded part, erection device 2 is set on workbench 3, to be welded for fixing Connect workpiece;Erection device 2 inhales erection device using magnetic force, and magnetic force inhales erection device and includes magnetic base and be set to magnetic force bottom Fixed link on seat is realized magnetic attraction, fixing-stable using magnetic base and workbench 3, and is moved easily, convenient for adjusting Control;Original part to be welded suitable for different shape and structure;Righting mechanism can be facilitated to carry out position movement in workbench desktop, Convenient for multiple product use, equipment use scope is improved.
Cylinder 7 is controlled using electromagnetic relay or PLC;
In the specific course of work, all devices on the table, after start button 5 starts first, electromagnetic relay Or PLC control cylinder 7 opens open-close type inductor 8, welding workpiece 10 is placed on lifting platform 11, by adjusting elevator Structure 11 goes up and down workpiece position to be welded to 8 induction coil of open-close type inductor, then by erection device 2 by workpiece pipeline into Row righting positioning, electromagnetic relay or PLC control cylinder 7 are closed open-close type inductor 8, and operating instruction reaches digital high frequency At brazing equipment 1, after receiving enabling signal, digital 1 internal control of high frequency brazing equipment exports energy by induction coil 8 In welding workpiece 10, after workpiece temperature rises to weld-ring fusion temperature, weld-ring starts to melt, after the completion of heating, digital high frequency Brazing equipment 1 stops heating (time can be arranged in digital high frequency brazing equipment 1), and welding terminates.
Elevating mechanism 11 is Z-axis lifting mechanism, and Z axis adjustment mechanism is capable of the position of significantly more efficient adjustment welded parts It sets, effectively improves weld job efficiency, do not need to carry out welded parts multiple pick-and-place and position tune in the welding process It is whole, weld job process is reduced, is improved efficiency.The positioning tool of mountable customization on elevating mechanism objective table, can be by Welder The accurate maintenance of part 10 reduces position adjustment in welding process, reduces flow chart, improve efficiency.
Run indicator 4 is that indicating equipment is in heated condition in heating process, prevents the maloperation in heating.Emergency stop is pressed Button 4 carries out emergent stopping when occurring various exceptions in heating process.Insulation material is used between open-close type inductor 8 and cylinder 7 Material switching.

Claims (9)

1. a kind of open-close type inductor induction heating apparatus, which is characterized in that including high frequency brazing equipment (1) and open-close type sense It answers line device (8), open-close type incudes line device (8) and forms complete induction line device by left half induction line device and right half induction line device split, Left half induction line device and right half induction line device are all connected to high frequency brazing equipment (1), left half induction line device and right half induction line device It is individually fixed in removable fixed equipment;To-be-welded pieces are fixed among the complete induction line device after split.
2. a kind of open-close type inductor induction heating apparatus according to claim 1, which is characterized in that wherein move solid Locking equipment incudes line device (8) along the tri- axis mobile device of XYZ of the movement in horizontal and vertical direction using can be realized open-close type.
3. a kind of open-close type inductor induction heating apparatus according to claim 2, which is characterized in that tri- axis of XYZ is mobile Equipment includes cylinder fixed support (9) and the elevating mechanism (11) for fixing cylinder fixed support (9), cylinder fixed support (9) it is equipped with cylinder sliding rail, is fixed with cylinder (7) on cylinder sliding rail, cylinder (7) is by cylinder sliding rail in cylinder fixed support (9) along X to moving, the cylinder boom end of cylinder (7) is fixed in open-close type induction line device (8);Two cylinders are oppositely arranged.
4. a kind of open-close type inductor induction heating apparatus according to claim 3, which is characterized in that cylinder sliding rail uses All-in-one Sliding track.
5. a kind of open-close type inductor induction heating apparatus according to claim 1, which is characterized in that elevating mechanism (11) Including the Z axis for fixing cylinder fixed support (9) and the lead screw with Z axis cooperation transmission, Z axis lower end is to cooperate to pass with lead screw Dynamic screw structure.
6. a kind of open-close type inductor induction heating apparatus according to claim 1, which is characterized in that further include for pacifying The workbench (3) of open-close type induction line device (8) is filled, high frequency brazing equipment uses high frequency brazing equipment, and open-close type incudes line device (8) Including induction line device ontology and inductor controller, inductor controller is placed in workbench (3), and induction line device ontology is fixed In workbench (3) upper end, the table top of workbench (3) is equipped with the start button (5) for the starting of control sensor controller, is used for It is the scram button (6) and the operation instruction for being used to indicate inductor controller working condition that control sensor controller stops Lamp (4).
7. a kind of open-close type inductor induction heating apparatus according to claim 1, which is characterized in that cylinder (7) uses Electromagnetic relay or PLC control.
8. a kind of open-close type inductor induction heating apparatus according to claim 1, which is characterized in that further include for solid Determine the erection device (2) of weldment, erection device (2) is set on workbench (3).
9. a kind of open-close type inductor induction heating apparatus according to claim 8, which is characterized in that erection device (2) Erection device is inhaled using magnetic force, magnetic force inhales the fixed link that erection device includes magnetic base and is set on magnetic base.
CN201821764414.1U 2018-10-29 2018-10-29 A kind of open-close type inductor induction heating apparatus Active CN208961174U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821764414.1U CN208961174U (en) 2018-10-29 2018-10-29 A kind of open-close type inductor induction heating apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821764414.1U CN208961174U (en) 2018-10-29 2018-10-29 A kind of open-close type inductor induction heating apparatus

Publications (1)

Publication Number Publication Date
CN208961174U true CN208961174U (en) 2019-06-11

Family

ID=66764544

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201821764414.1U Active CN208961174U (en) 2018-10-29 2018-10-29 A kind of open-close type inductor induction heating apparatus

Country Status (1)

Country Link
CN (1) CN208961174U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109202208A (en) * 2018-10-29 2019-01-15 西安北辰亿科电子科技有限公司 One kind being based on inductor induction heating open-close type heating-fixing apparatus

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109202208A (en) * 2018-10-29 2019-01-15 西安北辰亿科电子科技有限公司 One kind being based on inductor induction heating open-close type heating-fixing apparatus

Similar Documents

Publication Publication Date Title
CN201120513Y (en) Automatic tin soldering machine
CN102785362B (en) Welding manipulator for plastic water nozzle joint
CN107617801A (en) A kind of wire-feed motor high-frequency welding mechanism and method
CN108465890A (en) A kind of automatic high-frequency welding equipment of aluminum component single-station
CN203956365U (en) Oil platform leg welding equipment
CN201450213U (en) Connector solder paste hot air welding machine
CN106270875B (en) A kind of liquid separator of compressor components welding frock
CN208961174U (en) A kind of open-close type inductor induction heating apparatus
CN101239416A (en) Full-automatic double-station circumference welding machine
CN101597671A (en) Digital control " one drag two " automatic quenching method of roll double frequency and system
CN201132255Y (en) Full-automatic double-worker circle bonding machine
CN109202208A (en) One kind being based on inductor induction heating open-close type heating-fixing apparatus
CN207088494U (en) A kind of vertical hot weld cold pressure welding machine
CN208628606U (en) A kind of automatic high-frequency welding equipment of aluminum component
CN206122845U (en) Induction brazing equipment
CN217965218U (en) Automatic change many welder welding equipment
CN207154952U (en) A kind of hot air soldering tin equipment
CN110407485A (en) A kind of hot wind soldering equipment for vacuum glass
CN207681674U (en) A kind of wire-feed motor high-frequency welding mechanism
CN205551719U (en) Cooling tube way high frequency induction automation of welding system
CN115116902A (en) Suction nozzle heating accurate die bonding head suitable for chip independent eutectic
CN114515904A (en) Laser welding equipment and method for drying towel rack
CN106826035A (en) A kind of welding procedure of rail mounted automatic welding device
CN206139942U (en) Automatic pulse hot press
CN205703036U (en) A kind of welding tooling

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant