CN208955762U - A kind of wheel hub and hub motor of hub for electric vehicle motor - Google Patents

A kind of wheel hub and hub motor of hub for electric vehicle motor Download PDF

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Publication number
CN208955762U
CN208955762U CN201821657191.9U CN201821657191U CN208955762U CN 208955762 U CN208955762 U CN 208955762U CN 201821657191 U CN201821657191 U CN 201821657191U CN 208955762 U CN208955762 U CN 208955762U
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China
Prior art keywords
magnetic guiding
guiding loop
hub
wheel
wheel hub
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Withdrawn - After Issue
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CN201821657191.9U
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Chinese (zh)
Inventor
王加许
张忠
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TAIZHOU JINYU MOTOR CO Ltd
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TAIZHOU JINYU MOTOR CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/80Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
    • Y02T10/86Optimisation of rolling resistance, e.g. weight reduction 

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  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)

Abstract

The utility model relates to the wheel hubs and hub motor of a kind of hub for electric vehicle motor, including wheel rim and magnetic guiding loop, wheel rim and magnetic guiding loop are metallic iron material, wheel rim inside circumference and magnetic guiding loop outside circumference, which are matched, to be welded and fixed, it is characterized by: it is circumferentially uniformly distributed to be equipped with several outer dentation boss on the outside of magnetic guiding loop, outer dentation boss tooth top periphery is welded and fixed after matching work with wheel rim inside circumference face, magnetic guiding loop is formed or integral by the way that several individually outer dentation boss are circumferentially distributed in outside the iron ring of uniform wall thickness side positioning and with junction on the outside of iron ring shape is welded and fixed in outer dentation boss two sides root using uneven wall thickness drawing process, magnetic guiding loop axial sides transverse plane is equipped with circumferentially uniformly distributed fixing screwed hole.The beneficial effects of the utility model are: the outer dentation profile of the wheel hub of the utility model, this drops in loss of weight, while outer dentation tooth top multi-point welding, facilitates the bond strength and support strength that promote wheel hub, in addition bottom of the tooth cavity improves the rust-proof effect of wheel hub.

Description

A kind of wheel hub and hub motor of hub for electric vehicle motor
Technical field
The present invention relates to vehicle technology fields, more particularly to the wheel hub and wheel hub of a kind of hub for electric vehicle motor Motor.
Background technique
Electric vehicle is suitable for various multiple with its low-carbon environment-friendly, energy conservation, safe and reliable, performance stabilization, lower-price characteristic Heterocycle border, in terms of being widely used in daily life traffic trip.And the core component of electric vehicle is hub motor, hub motor Performance determines load capacity, stationarity, security reliability and comfort when electric vehicle is normally ridden, the valence of certain motor Lattice are the most directly performances of the market competitiveness, and the above parameter characteristic of motor is derived from the optimization design to electric machine structure, Thus how to start with from electric machine structure and manufacturing process, realize electric machine structure stability and security reliability, reduce motor cost, Extending motor service life becomes the center of gravity of motor optimization innovation.
The motor that current electric motor car with two wheels is loaded is mostly hub motor, and the core component of hub motor is stator and turns Son, rotor are set in stator outer ring, and rotor includes the multiple permanent magnetism for filling wheel rim, magnetic guiding loop and the magnetic guiding loop inner ring of tire and being pasted Body, and its stator stator core and bracket made of wound is constituted, carriage center is welded with axle sleeve, coiling on stator iron core tooth There is enameled wire, motor stator and rotor are assembled by central axis and two sides end cap and bearing.
In the prior art, mostly coiling welded using iron material matter sheet metal applied to the wheel hub of the hub motor on electric vehicle The wheel rim of compacting and the magnetic guiding loop unilateral side of even wall thickness are welded, to guarantee that it is enough that the fixed screw holes of magnetic guiding loop end face have Space and intensity, for magnetic conduction ring thickness with full-size Demand Design, this structure leads to magnetic guiding loop on-fixed screw hole position wall thickness There is surplus, increases the dosage of material, and fix to realize between magnetic guiding loop and wheel rim when front hub generallys use single-sided welding Positioning fix, weld seam is less.And how by reasonably designing, optimize the structure of magnetic guiding loop, reforms the manufacture work of magnetic guiding loop Skill reduces the waste of raw material, reduces cost, and the mechanical strength and corrosion resistance for promoting wheel hub are that wound of the invention is ground Machine.
Summary of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of magnetic guiding loop materials to save, light-weight, combination The wheel hub and its manufacturing method of intensity and support strength is high, at low cost, resistance to corrosion is strong hub for electric vehicle motor. The wheel hub of hub for electric vehicle motor provided by the invention, each position wall thickness and design feature of the magnetic guiding loop of optimization.
To achieve the above object, the wheel hub of a kind of hub for electric vehicle motor provided by the invention, technical solution are as follows:
A kind of wheel hub of hub for electric vehicle motor, including wheel rim and magnetic guiding loop, the wheel rim and the magnetic guiding loop are Metallic iron material, the wheel rim inside circumference and the magnetic guiding loop outside circumference, which are matched, to be welded and fixed, it is characterised in that: described to lead It is circumferentially uniformly distributed that several outer dentation boss are equipped on the outside of magnet ring, the outer dentation boss tooth top periphery and the wheel rim inside circumference With being welded and fixed after making, the magnetic guiding loop is formed using uneven wall thickness drawing process or is passed through several individually external tooths in face Shape boss is circumferentially distributed in the outer side positioning of iron ring of uniform wall thickness and will the outer dentation boss two sides root and iron ring top-cross outside The place of connecing is welded and fixed that shape is integral, and the magnetic guiding loop axial sides transverse plane is equipped with circumferentially uniformly distributed fixing screwed hole.This Design scheme, has saved magnetic guiding loop steel materials, and loss of weight drop originally, while being consolidated on the outside of magnetic guiding loop with the multi-point welding of wheel rim inner ring It is fixed, the bond strength and support strength of magnetic guiding loop and wheel rim are improved, in addition, when antirust treatment, so that wheel hub magnetic guiding loop and wheel Antirust treatment is more thorough at rim combination gap, and antirust coat coating is more abundant, greatly improves the resistance to corrosion of wheel hub.Magnetic conduction Ring is formed using uneven wall thickness drawing process, is convenient for industrial mass production, and die drawn forms, good product consistency, Stable structure is produced in enormous quantities at low cost.And by the way that several individually outer dentation boss are circumferentially distributed in uniform wall thickness Simultaneously the integral side of shape is welded and fixed in junction on the outside of the outer dentation boss two sides root and iron ring by the outer side positioning of iron ring Method.Since the iron ring of uniform wall thickness can be formed by Steel Thin-Wall soil weld, then it is welded with outer dentation projection section, raw material cost is low.
The present invention provides a kind of wheel hub of hub for electric vehicle motor, is also equipped with following attached technical scheme:
Wherein, it is fixed with wheel rim inner ring using axial sides two-sided welding at the top of the tooth form of the outer dentation boss of magnetic guiding loop or more Section unilateral side is welded and fixed.This design scheme effectively raises the whole branch of the bond strength and wheel hub between magnetic guiding loop and wheel rim Support intensity.
Wherein, each turning must rounded corner on the outside of magnetic guiding loop.This design scheme optimizes magnetic guiding loop one drawing and forming work Turning tensile stress during skill improves the service life of stretching die and stretches the mechanical property of finished product, reduces deflection.
Wherein, magnetic guiding loop internal diameter is 190mm ~ 280mm, this design scheme optimizes demand characteristics convenient for motor, expands and is applicable in Range.
Wherein, the outer dentation boss profile geometry of magnetic guiding loop can be rectangle or triangle or trapezoidal or up-side down triangle or inverted trapezoidal Or it is semicircle, and the tooth top periphery outer diameter of outer dentation boss is 200mm ~ 295mm.This design scheme, various structure flank profil shapes Shape is conducive to improve the intensity of wheel hub, suitable for different loading demands.
Wherein, outer dentation lug boss dentiform bottom and wheel rim inner ring form cavity, and the outer dentation yoke portion's wall thickness of magnetic guiding loop is 2.0mm ~7.0mm.This design scheme makes motor choose yoke portion thickness on demand, reduces waste of material, loss of weight drop is originally.
Wherein, magnetic guiding loop axial width is 25mm ~ 60mm.This design scheme promotes the use scope of motor.
A kind of hub for electric vehicle motor, including stator, rotor and connecting shaft, the stator and connecting shaft are circumferentially positioned, The rotor includes wheel rim, magnetic guiding loop and permanent magnet, and the permanent magnet is uniformly set on the inside of magnetic guiding loop, it is characterised in that: is also wrapped Wheel hub described in claim 1 to 7 any one is included, the magnetic guiding loop axial ends face of the wheel hub is equipped with end cap, the end cap Center is equipped with bearing and oil sealing, and the end cap is fixed by fixing screws and above-mentioned wheel hub.
Compared with prior art, the advantages of the present invention are:
The wheel hub of hub for electric vehicle motor provided by the invention, using the manufacture work of uneven wall thickness one drawing and forming Skill, the dimensional uniformity and structural stability of the dentation top annulus effectively guaranteed, draws high molding magnetic guiding loop dimensional accuracy Height, deflection are few, it is ensured that the quality of motor wheel hub, this structure have saved magnetic guiding loop steel materials, this drops in loss of weight, while magnetic conduction It is fixed on the outside of ring with the multi-point welding of wheel rim inner ring, improves the bond strength and support strength of magnetic guiding loop and wheel rim, it is circumferential equal Even welding helps to balance welding deformation stress.In addition, when antirust treatment, so that at wheel hub magnetic guiding loop and wheel rim combination gap Antirust treatment more thoroughly, antirust coat coating it is more abundant, greatly improve the resistance to corrosion of wheel hub.
The wheel hub of hub for electric vehicle motor provided by the invention, by the way that several individually outer dentation boss are circumferentially equal It is distributed in the outer side positioning of iron ring of uniform wall thickness and the outer dentation boss two sides root is welded and fixed with junction on the outside of iron ring The integral manufacturing process of shape compares integrated drawing and forming manufacturing method, greatly reduces to raw material requirement and be processed into This, can be used the coiling welded molding of plate, and the structure optimization of wheel hub is realized by secondary welding double wedge structure, and loss of weight drop originally, is conducive to Antirust treatment improves hub welding intensity and support strength, and dentation is to pile welding, circumferential to be evenly distributed with solder joint, helps to weld The balance of distortional stress is connect, wheel hub circular runout is reduced.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the drawing and forming magnetic guiding loop of the wheel hub of hub for electric vehicle motor of the present invention.
Fig. 2 is the structural schematic diagram of the seperated welding magnetic guiding loop of the wheel hub of hub for electric vehicle motor of the present invention.
Fig. 3 is the structural schematic diagram of the wheel hub of hub for electric vehicle motor of the present invention.
In figure, 1, wheel hub;11, wheel rim;12, magnetic guiding loop;13, cavity;14, place is welded and fixed;121, outer dentation boss; 122, the outer dentation yoke portion of magnetic guiding loop;123, fixing screwed hole;124, flank profil root weld fixed point;125, the iron of uniform wall thickness Circle.
Specific embodiment
Technical solution of the present invention is made further specifically following is a specific embodiment of the present invention in conjunction with the accompanying drawings It is bright, it should be noted that described embodiment is intended merely to facilitate those skilled in the art's the understanding of the present invention, and to this hair Bright protection scope does not play any restriction effect.
Embodiment 1:
As shown in Figure 1 to Figure 3, the wheel hub 1 of a kind of hub for electric vehicle motor provided in this embodiment is 10 cun of wheel hubs, Including wheel rim 11 and magnetic guiding loop 12, wheel rim 11 and magnetic guiding loop 12 are metallic iron material, 11 inside circumference of wheel rim and magnetic guiding loop 12 Outside circumference, which is matched, to be welded and fixed.It is periphery on the inside of magnetic guiding loop 12, for pasting permanent magnet, 12 outside largest circumference of magnetic guiding loop Face is made with 11 inner ring phase interworking of wheel rim, guarantees that the positioning and deformable supports when the two welding cooperate precision.Magnetic guiding loop 12 is low-carbon Steel material, wheel rim 11 are that thin-walled roll of steel plate system is welded, 1 exposed surface of wheel hub through antirust treatment, can be selected spray painting, plastic-spraying, The antirusting treating methods such as electrophoresis, magnetic guiding loop 12 need to be handled by phosphatization antirust, guarantee the rustless property of interior surface.Magnetic guiding loop 12 After being welded and fixed with wheel rim 11, then carry out the finishing of 1 fitted position of wheel hub.Motor applied by the magnetic guiding loop 12 of the present embodiment For 48 slot, 52 magnet structures, stator outer diameter 206mm ~ 207mm.
Specifically, it is circumferential uniformly distributed that several outer dentation boss 121 are equipped on the outside of magnetic guiding loop 12, outer 121 tooth top of dentation boss Periphery and the 11 inside circumference face of wheel rim with being welded and fixed after making, magnetic guiding loop 12 using uneven wall thickness drawing process at Type, 12 axial sides transverse plane of magnetic guiding loop are equipped with circumferentially uniformly distributed fixing screwed hole 123.The one-pass molding work of this design scheme Skill need to design multistage stretching mold, using hot rolling or cold-rolling process, guarantee the shape and size essence of molding 12 outer peripheral surface of magnetic guiding loop Degree, this manufacturing process is in industrial mass production, and the consistency of product is guaranteed, high production efficiency, and stable structure is led 12 outer circumference surface of magnet ring is without secondary operation or need to only do micro machining, guarantees that itself and wheel rim 11 are public with the combination for making to be Difference cooperation precision.
Fixed using axial sides two-sided welding at the top of the tooth form of the outer dentation boss 121 of magnetic guiding loop 12 with 11 inner ring of wheel rim or Multistage unilateral side is welded and fixed.
The 12 necessary rounded corner in each turning in outside of magnetic guiding loop, 12 internal diameter of magnetic guiding loop is 190mm ~ 280mm, it is preferable that magnetic guiding loop 12 Internal diameter is 204mm ~ 215mm, and further preferably, 12 internal diameter of magnetic guiding loop is 208mm ~ 213mm, in the present embodiment, in magnetic guiding loop 12 Diameter is 212.5mm.
Outer 121 profile geometry of dentation boss of magnetic guiding loop 12 can be rectangle or triangle or trapezoidal or up-side down triangle or inverted trapezoidal Or it is semicircle, and the tooth top periphery outer diameter of outer dentation boss 121 is 200mm ~ 295mm, it is preferable that the outer dentation boss of magnetic guiding loop 12 121 profile geometries be it is trapezoidal, the tooth top periphery outer diameter of outer dentation boss 121 is 224mm ~ 228mm, further preferably, this reality It applies in example, the tooth top periphery outer diameter of outer dentation boss 121 is 226mm ~ 227mm.
Outer 121 tooth form bottom of dentation boss and 11 inner ring of wheel rim form cavity 13, and outer 122 wall thickness of dentation yoke portion of magnetic guiding loop is 2.0mm ~ 7.0mm, it is preferable that outer 122 wall thickness of dentation yoke portion of magnetic guiding loop is 3.0mm ~ 4.0mm, further preferably, in the present embodiment, Outer 122 wall thickness of dentation yoke portion of magnetic guiding loop is 3.0mm ~ 3.5mm.
12 axial width of magnetic guiding loop is 25mm ~ 60mm, it is preferable that 12 axial width of magnetic guiding loop is 30mm ~ 40mm, further excellent It selects, in the present embodiment, 12 axial width of magnetic guiding loop is 30mm ~ 35mm.
The wheel hub 1 of hub for electric vehicle motor provided by the invention is optimized by designing reasonable 12 structure of magnetic guiding loop Motor magnetic circuit reduces the waste of 12 steel of magnetic guiding loop, improves 1 bond strength of wheel hub and support strength, 1 impact resistance of wheel hub and Resistance to corrosion is significantly improved, and wheel hub 1 is applied in light-weighted motor, realizes loss of weight drop originally.
Embodiment 2:
Technical solution in the present embodiment is largely identical as the technical solution of embodiment 1, and the present embodiment is not only to identical Part be described in detail, the present embodiment part same as Example 1 repeats no more.Applied by the magnetic guiding loop 12 of the present embodiment Motor is 51 slot, 46 magnet structures, stator outer diameter 197mm ~ 200mm.
12 internal diameter of magnetic guiding loop is 190mm ~ 280mm, it is preferable that 12 internal diameter of magnetic guiding loop is 204mm ~ 206mm, further preferably, In the present embodiment, 12 internal diameter of magnetic guiding loop is 205mm.
The tooth top periphery outer diameter of the outer dentation boss 121 of magnetic guiding loop 12 is 200mm ~ 295mm, it is preferable that outer dentation boss 121 Tooth top periphery outer diameter be 119mm ~ 222mm, further preferably, in the present embodiment, the tooth top periphery of outer dentation boss 121 Outer diameter is 119mm ~ 221mm.
Embodiment 3:
Technical solution in the present embodiment is largely identical as the technical solution of embodiment 1, and the present embodiment is not only to identical Part be described in detail, the present embodiment part same as Example 1 repeats no more.Applied by the magnetic guiding loop 12 of the present embodiment Motor is 48 slot, 52 magnet structures, stator outer diameter 203mm ~ 205mm.
Embodiment 4:
Technical solution in the present embodiment is largely identical as the technical solution of embodiment 1, and the present embodiment is not only to identical Part be described in detail, the present embodiment part same as Example 1 repeats no more.
Specifically, it is circumferential uniformly distributed that several outer dentation boss 121 are equipped on the outside of magnetic guiding loop 12, outer 121 tooth top of dentation boss Periphery is welded and fixed after matching work with 11 inside circumference face of wheel rim, by being circumferentially distributed in several individually outer dentation boss 121 Junction on the outside of outer 121 two sides root of dentation boss and iron ring is simultaneously passed through flank profil root by the outer side positioning of iron ring 125 of uniform wall thickness Portion, which is welded and fixed, a little 124 is welded and fixed that shape is integral, and 12 axial sides transverse plane of magnetic guiding loop is equipped with circumferentially uniformly distributed fixation Threaded hole 123.This design scheme and machining manufacture, uniform wall thickness iron ring, which can be used steel plate and roll, to be welded, if then will Dry outer dentation boss 121 is uniformly welded in iron ring lateral wall, and steel plate rolls into the simple production process of iron ring, and material requirements is low, And outer dentation boss 121 can make full use of various leftover pieces, save the cost.
Embodiment described above is merely a preferred embodiment of the present invention, and is merely illustrative of the technical solution of the present invention, not The limitation to the scope of the patents of the invention, it is all using description of the invention and accompanying drawing content to technical solution of the present invention into Row modification or equivalent replacement, being applied directly or indirectly in other relevant technical fields, similarly includes of the invention special In sharp protection scope.
Although wheel hub 1 is used more herein, wheel rim 11, magnetic guiding loop 12, cavity 13, place 14, outer dentation is welded and fixed The outer dentation yoke portion 122 of boss 121, magnetic guiding loop, fixing screwed hole 123, flank profil root weld fixed point 124, uniform wall thickness iron The terms such as circle 125, but it does not exclude the possibility of using other terms.The use of these items is only for more easily describe The essence of the invention with explanation;Being construed as any additional limitation is disagreed with spirit of that invention.

Claims (8)

1. a kind of wheel hub of hub for electric vehicle motor, including wheel rim and magnetic guiding loop, the wheel rim and the magnetic guiding loop are gold Belong to iron material matter, the wheel rim inside circumference and the magnetic guiding loop outside circumference, which are matched, to be welded and fixed, it is characterised in that: the magnetic conduction It is circumferentially uniformly distributed that several outer dentation boss are equipped on the outside of ring, the outer dentation boss tooth top periphery and wheel rim inside circumference face With being welded and fixed after work, the magnetic guiding loop is formed using uneven wall thickness drawing process or is passed through several individually outer dentations Boss is circumferentially distributed in the outer side positioning of iron ring of uniform wall thickness and will join on the outside of the outer dentation boss two sides root and iron ring Place is welded and fixed that shape is integral, and the magnetic guiding loop axial sides transverse plane is equipped with circumferentially uniformly distributed fixing screwed hole.
2. the wheel hub of hub for electric vehicle motor according to claim 1, it is characterised in that: the outer dentation of the magnetic guiding loop is convex It is fixed with the wheel rim inner ring using axial sides two-sided welding at the top of the tooth form of platform or multistage unilateral side is welded and fixed.
3. the wheel hub of hub for electric vehicle motor according to claim 1 or 2, it is characterised in that: on the outside of the magnetic guiding loop It each turning must rounded corner.
4. the wheel hub of hub for electric vehicle motor according to claim 1 or 2, it is characterised in that: the magnetic guiding loop internal diameter For 190mm ~ 280mm.
5. the wheel hub of hub for electric vehicle motor according to claim 1 or 2, it is characterised in that: the magnetic guiding loop external tooth Shape boss profile geometry can be rectangle or triangle or trapezoidal or up-side down triangle or inverted trapezoidal or semicircle, and the outer dentation is convex The tooth top periphery outer diameter of platform is 200mm ~ 295mm.
6. the wheel hub of hub for electric vehicle motor according to claim 1 or 2, it is characterised in that: the outer dentation boss Tooth form bottom and the wheel rim inner ring form cavity, and the outer dentation yoke portion's wall thickness of the magnetic guiding loop is 2.0mm ~ 7.0mm.
7. the wheel hub of hub for electric vehicle motor according to claim 1 or 2, it is characterised in that: the magnetic guiding loop is axial Width is 25mm ~ 60mm.
8. a kind of hub for electric vehicle motor, including stator, rotor and connecting shaft, the stator and connecting shaft are circumferentially positioned, institute Stating rotor includes wheel rim, magnetic guiding loop and permanent magnet, and the permanent magnet is uniformly set on the inside of magnetic guiding loop, it is characterised in that: further includes Wheel hub described in claim 1 to 7 any one, the magnetic guiding loop axial ends face of the wheel hub are equipped with end cap, in the end cap The heart is equipped with bearing and oil sealing, and the end cap is fixed by fixing screws and above-mentioned wheel hub.
CN201821657191.9U 2018-10-12 2018-10-12 A kind of wheel hub and hub motor of hub for electric vehicle motor Withdrawn - After Issue CN208955762U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821657191.9U CN208955762U (en) 2018-10-12 2018-10-12 A kind of wheel hub and hub motor of hub for electric vehicle motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821657191.9U CN208955762U (en) 2018-10-12 2018-10-12 A kind of wheel hub and hub motor of hub for electric vehicle motor

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CN208955762U true CN208955762U (en) 2019-06-07

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109256877A (en) * 2018-10-12 2019-01-22 台州市金宇机电有限公司 A kind of wheel hub and hub motor of hub for electric vehicle motor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109256877A (en) * 2018-10-12 2019-01-22 台州市金宇机电有限公司 A kind of wheel hub and hub motor of hub for electric vehicle motor
CN109256877B (en) * 2018-10-12 2024-04-02 台州市金宇机电有限公司 Hub of hub motor for electric vehicle and hub motor

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