A kind of steam-cured kettle preparing aerated coal ash concrete building block
Technical field
The utility model relates to steam-cured kettle correlative technology fields, specially a kind of to prepare aerated coal ash concrete block
The steam-cured kettle of block.
Background technique
Aerated coal ash concrete building block is a kind of light porous, insulation, fire protecting performance is good, can follow closely, can
Saw can be dug and the New Building Materials with certain shock resistance.Aerated coal ash concrete building block is generally divided into two kinds,
The building block of sand aerated coal ash concrete and grey aerated coal ash concrete building block.Aerated coal ash concrete is built
The production of block can largely utilize the trade wastes such as flyash, CHARACTERISTICS OF TAILINGS SAND and desulfurized gypsum, meet the strategy of developing a circular economy,
Belong to the novel wall material that national policy encourages development.It is needed in the production process of aerated coal ash concrete building block
Steam press maintenance, the maintenance processes of aerated coal ash concrete building block are completed in steam-cured kettle.After steam-cured, due to
Entire autoclave body temperature is excessively high, and a large amount of steam is contained in inside, cannot by the way that kettle cover is opened manually, during existing steam-cured kettle is common,
Low pressure tooth-locked quick closure device, top cover flange and end flange process uniformly distributed tooth in circumferencial direction, pass through by
The a certain angle of top cover flange rotary is, it can be achieved that engagement between top cover flange tooth and end flange tooth and be staggered, to reach fast
The purpose of fast switch cover.But since pressure is excessive in steam-cured rear autoclave body, very big impact can be caused to gear pair when opening kettle cover,
It is extremely easily damaged, service life is short;Most enterprises are all often directly that high pressure, high-temperature steam is straight in process of production
Run in and put, due to containing a large amount of impurity in steam, direct emission will cause very big pollution, and high-temperature steam is directly arranged
It puts, not only increases the humidity of extraneous part, be easily damaged equipment, and cause waste of steam, therefore we make this
It improves, proposes that a kind of steam-cured kettle for preparing aerated coal ash concrete building block is used to solve the above problems.
Utility model content
To solve defect of the existing technology, the utility model, which provides, a kind of prepares aerated coal ash concrete block
The steam-cured kettle of block.
In order to solve the above-mentioned technical problem, the utility model provides the following technical solution:
A kind of steam-cured kettle for preparing aerated coal ash concrete building block of the utility model, including autoclave body, kettle cover, open
Door machine structure, filter mechanism and water tank, the autoclave body bottom surface are fixedly connected with bracket, and upper end is equipped with fixation on the right side of the autoclave body
Plate, the fixed plate right side are rotatably connected to kettle cover, and the kettle cover is tightly connected by waterproof grommet and autoclave body, the autoclave body
Door-opening mechanism is installed on the right side of upper surface, the door-opening mechanism include straight line mould group, shaft coupling, servo motor, sliding block, push rod,
Connecting rod and pull rod, the straight line mould group left side are connect by shaft coupling with servo motor, and the straight line mould group slidably connects
Sliding block, the sliding block right side central are threaded with push rod, and the push rod right end is rotatablely connected by universal joint and connecting rod, institute
It states connecting rod lower end and pull rod is rotatably connected to by universal joint, be detachably connected at the pull rod and kettle cover right center, it is described
The positive right side of face upper end of autoclave body is equipped with servo-driver, and the autoclave body inner bottom surface is equipped with electric heating tube, the inner wall of kettle
Lower end is equipped with guide rail, is equipped with temperature controller at autoclave body inside upper surface center, on the left of the autoclave body upper surface in
Portion is equipped with pressure gauge, and pressure valve is equipped on the left of the autoclave body upper surface, and the positive right side of face lower end of autoclave body is equipped with PLC control
Device processed, autoclave body inner left wall upper end are provided with heat release hole, and upper end is equipped with filter mechanism, the autoclave body on the left of the autoclave body
Left side lower end is equipped with water tank, and inner wall lower end is equipped with water level sensor on the right side of the water tank, on the left of the water tank under
End is provided with drainpipe, is equipped with water storage box in the middle part of the autoclave body bottom surface, water storage box front right side central is provided with into water
Pipe, autoclave body bottom surface left side central portion are removably connected with water pump, and the water pump is connected to water storage box and water tank by water-supply-pipe.
As a kind of optimal technical scheme of the utility model, the autoclave body includes shell, insulating layer and waterproof coating, institute
It states outer casing inner wall and is bonded with insulating layer, the insulating layer inner wall is coated with waterproof coating.
As a kind of optimal technical scheme of the utility model, the insulating layer is made of the double-deck 5 ㎜ glass fibres, and anti-
Water coating is polymer cement-based waterproof coating.
As a kind of optimal technical scheme of the utility model, the kettle cover surrounding is equipped with buckle, the autoclave body right end
It is welded with clamp corresponding with buckle, and buckles and is mounted on four groups with clamp.
As a kind of optimal technical scheme of the utility model, the straight line mould group is ball wire rod-type straight line mould group, and
Straight line mould group range is 180 ㎝.
As a kind of optimal technical scheme of the utility model, the filter mechanism includes shell, exhaust fan, active carbon mistake
Filtering layer sum aggregate wind cabin, the inner walls right end are equipped with exhaust fan, and the inner walls left end is equipped with activated carbon filter layer,
The shell left end is threaded with collection wind cabin.
As a kind of optimal technical scheme of the utility model, the activated carbon filter layer is at least equipped with two groups, and phase
Retain 2 intervals ㎝ between adjacent activated carbon filter layer.
As a kind of optimal technical scheme of the utility model, the filter mechanism is connected to by appendix with water tank,
The appendix is coiled in water tank inside spin, and perforation connects on the left of appendix and water tank bottom surface.
Compared with prior art, the utility model has the beneficial effects that
(1), this kind prepares the insulating layer of the steam-cured kettle of aerated coal ash concrete building block by the double-deck 5 ㎜ glass fibers
Dimension composition, and waterproof coating is polymer cement-based waterproof coating, can play good heat insulation effect, slow down heat in autoclave body
Scatter and disappear, improve working efficiency, while waterproof coating can to avoid high pressure, high-temperature steam corrode shell.
(2), this kind prepares the door-opening mechanism of the steam-cured kettle of aerated coal ash concrete building block by straight line mould group, connection
Axis device, servo motor, sliding block, push rod, connecting rod and pull rod composition, servo motor, which is opened, drives straight line mould group fortune by shaft coupling
Row can accurately control the movement of sliding block, adjust open angle, while be connected between push rod, connecting rod and pull rod by universal joint
It connects, good buffer function can be played, be hardly damaged long service life.
(3), this kind prepares the filter mechanism of the steam-cured kettle of aerated coal ash concrete building block by shell, exhausting
Machine, activated carbon filter layer sum aggregate wind cabin composition can extract the intracorporal steam of kettle out after steam-cured, and reduction of blood pressure in high-speed passes through simultaneously
Activated carbon filter layer may filter that impurity, peculiar smell in steam etc., protect environment.
(4), this kind prepare the filter mechanism of the steam-cured kettle of aerated coal ash concrete building block by appendix with
Water tank connection, appendix are coiled in water tank inside spin, can realize heat exchange with the water in water tank while discharging steam,
High-temperature steam is realized and is recycled.
Detailed description of the invention
Attached drawing is used to provide a further understanding of the present invention, and constitutes part of specification, practical with this
Novel embodiment is used to explain the utility model together, does not constitute limitations of the present invention.In the accompanying drawings:
FIG. 1 is a schematic structural view of the utility model;
Fig. 2 is the utility model interior of shell cross-sectional view;
Fig. 3 is amplification assumption diagram at A in Fig. 2;
Fig. 4 is the utility model door-opening mechanism structural schematic diagram;
Fig. 5 is the utility model filter mechanism structural schematic diagram;
Fig. 6 is the utility model water tank internal view.
In figure: autoclave body 1, insulating layer 3, waterproof coating 4, bracket 5, fixed plate 6, kettle cover 7, buckle 8, clamp 9, is opened shell 2
Door machine structure 10, straight line mould group 101, shaft coupling 102, servo motor 103, sliding block 104, push rod 105, connecting rod 106, pull rod 107,
Servo-driver 11, guide rail 13, temperature sensor 14, pressure gauge 15, pressure valve 16, PLC controller 17, dissipates electric heating tube 12
Hot hole 18, filter mechanism 19, shell 191, exhaust fan 192, activated carbon filter layer
193, collect wind cabin 194, appendix 20, water tank 21, water level sensor 22, drainpipe 23, water storage box 24, water inlet pipe
25, water pump 26, water-supply-pipe 27.
Specific embodiment
It is illustrated below in conjunction with preferred embodiment of the attached drawing to the utility model, it should be understood that described herein excellent
It selects embodiment to be only used for describing and explaining the present invention, is not used to limit the utility model.
Embodiment: shown in as shown in Figure 1, Figure 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6, a kind of autoclaved fly ash for preparing of the utility model adds
The steam-cured kettle of gas concrete segment, including autoclave body 1, kettle cover 7, door-opening mechanism 10, filter mechanism 19 and water tank 21, autoclave body 1
Bottom surface is fixedly connected with bracket 5, and 1 right side upper end of autoclave body is equipped with fixed plate 6, kettle cover 7, kettle are rotatably connected on the right side of fixed plate 6
Lid 7 is tightly connected by waterproof grommet and autoclave body 1, is equipped with door-opening mechanism 10, door-opening mechanism 10 on the right side of 1 upper surface of autoclave body
Including straight line mould group 101, shaft coupling 102, servo motor 103 (model: ACSM130-G7725LZ), sliding block 104, push rod 105,
Connecting rod 106 and pull rod 107 are connected by II CL type drum-shaped tooth type shaft coupling 102 of G with servo motor 103 on the left of straight line mould group 101
It connects, servo motor 103 is electrically connected by conducting wire and servo-driver 11, and straight line mould group 101 slidably connects sliding block 104, sliding
104 right side central of block is threaded with push rod 105, and 105 right end of push rod is rotatablely connected by universal joint and connecting rod 106, connection
106 lower end of bar is rotatably connected to pull rod 107 by universal joint, is detachably connected at pull rod 107 and 7 right center of kettle cover, autoclave body
1 positive right side of face upper end is equipped with servo-driver 11 (model: MR-JE-10A), and servo-driver 11 is controlled by conducting wire and PLC
Device 17 processed is electrically connected, and 1 inner bottom surface of autoclave body is equipped with electric heating tube 12 (model: HTF), electric heating tube 12 by conducting wire with
PLC controller 17 is electrically connected, and 1 inner wall lower end of autoclave body is equipped with guide rail 13, and autoclave body is equipped with temperature at 1 inside upper surface center
Controller 14 (model: WZP-020), temperature controller 14 are electrically connected by conducting wire and PLC controller 17,1 upper surface of autoclave body
Left side central portion is equipped with the pressure gauge 15 of model YTF series, and pressure gauge 15 is electrically connected by conducting wire and PLC controller 17,
Pressure valve 16 is installed, pressure valve 16 is 720-55 type electronic control pressure reducing valve, and pressure valve 16 passes through conducting wire on the left of 1 upper surface of autoclave body
It is electrically connected with PLC controller 17, the positive right side of face lower end of autoclave body 1 is equipped with PLC controller 17, and PLC controller 17 is S7-200
Type PLC controller, PLC controller 17 are electrically connected by conducting wire and extraneous power supply, and 1 inner left wall upper end of autoclave body is provided with scattered
Hot hole 18,1 left side upper end of autoclave body are equipped with filter mechanism 19, and 1 left side lower end of autoclave body is equipped with water tank 21,21 right side of water tank
Inner wall lower end is equipped with water level sensor 22 (model: WH311), and water level sensor 22 is electrical by conducting wire and PLC controller 17
Connection, 21 left side lower end of water tank are provided with drainpipe 23, and water storage box 24,24 front of water storage box are equipped in the middle part of 1 bottom surface of autoclave body
Right side central is provided with water inlet pipe 25, and 1 bottom surface left side central portion of autoclave body is removably connected with the (model: WQG20-40- of water pump 26
7.5), water pump 26 is electrically connected by conducting wire and PLC controller 17, and water pump 26 is connected to water storage box 24 and water storage by water-supply-pipe 27
Case 21.
Wherein, autoclave body 1 includes shell 2, insulating layer 3 and waterproof coating 4, and 2 inner wall of shell is bonded with insulating layer 3, insulating layer 3
Inner wall is coated with waterproof coating 4.
Wherein, insulating layer 3 is made of the double-deck 5 ㎜ glass fibres, and waterproof coating 4 is polymer cement-based waterproof coating,
Good heat insulation effect can be played, slows down lost, the raising working efficiency of heat in autoclave body 1, while waterproof coating 4 can be kept away
Exempt from high pressure, high-temperature steam corrosion shell 2.
Wherein, 7 surrounding of kettle cover is equipped with buckle 8, and 1 right end of autoclave body is welded with and buckles 8 corresponding clamps 9, and buckles 8
Be mounted on four groups with clamp 9, kettle cover 7 is carried out it is circumferentially fixed, seal it is closer.
Wherein, straight line mould group 101 is ball wire rod-type straight line mould group, and 101 range of straight line mould group is 180 ㎝.
Wherein, filter mechanism 19 includes shell 191, exhaust fan 192 (model: CBF-500), 193 and of activated carbon filter layer
Collect wind cabin 194,191 inner wall right end of shell is equipped with exhaust fan 192, and exhaust fan 192 is electrically connected by conducting wire with PLC controller 17
It connects, 191 inner wall left end of shell is equipped with activated carbon filter layer 193, and 191 left end of shell is threaded with collection wind cabin 194, steam-cured knot
The steam in autoclave body 1 can be extracted out after beam, reduction of blood pressure in high-speed, at the same may filter that through activated carbon filter layer 193 impurity in steam,
Peculiar smell etc., protects environment.
Wherein, activated carbon filter layer 193 is at least equipped with two groups, and retains 2 ㎝ between adjacent active charcoal filter layer 193
Interval, filter effect are more preferable.
Wherein, filter mechanism 19 is connected to by appendix 20 with water tank 21, and appendix 20 is in 21 inside spin disk of water tank
Around, heat exchange can be realized with the water in water tank 21 while discharging steam, high-temperature steam is realized and is recycled, and appendix
20 connect with perforation on the left of 21 bottom surface of water tank.
Working principle: the personnel that are operated first fill the water that (water did not had electric heating tube 12 and lower than guide rail 13 general 10 in autoclave body 1
㎝), then the trolley equipped with building block by guide rail 13 it shifts onto autoclave body 1, then operator passes through PLC controller 17
It controls servo-driver 11 and opens door-opening mechanism 10, servo motor 103 is opened drives straight line mould group 101 to transport by shaft coupling 102
Row drives push rod 105, connecting rod 106 and pull rod 107 are mobile to close kettle cover 7, then so that sliding block 104 slides to the right with this
By the way that buckle 8 is embedded in clamp 9, kettle cover 7 is carried out circumferentially fixed.When work, temperature sensor 14 is detected inside autoclave body 1
Temperature simultaneously passes the data to PLC controller 17, and PLC controller 17 adjusts 12 temperature of electric heating tube again and heats to water, steams
It is steam-cured to building block progress to issue steam, a part of steam is discharged by heat release hole 18, after 193 impurity screening of activated carbon filter layer
It is discharged from appendix 20, while cooling down to form hot-cast socket by the water condensation in water tank 21, the water in water tank 21 is carried out
Heating, reduces the partial pressure in autoclave body 1, and pressure gauge 15 can detect 1 internal pressure of autoclave body and pass the data to PLC control
Device 17, if the excessive PLC controller 17 of pressure can open pressure valve 16 to 1 quick pressure releasing of autoclave body;After steam-cured, PLC controller
17 opening exhaust fans 102, which extract the steam inside autoclave body 1 out, filters out decontamination and peculiar smell through activated carbon filter layer 103, then leads to
It crosses after appendix 20 imports the interior progress heat exchange cooling of water tank 21 and is discharged, after the hot water use in water tank 21, passed through water level
Sensor 22 can detect 21 water of water tank and pass the data to PLC controller 17, and PLC controller 17 opens water pump 26,
Water in water storage box 24 is imported in water tank 21 by water-supply-pipe 27.After the discharge of 1 steam inside of autoclave body, operator opens card
Button 8 simultaneously drives door-opening mechanism 10 to open kettle cover 7 by PLC controller 17 by servo-driver 11, takes out building block.This
It is exactly the application method for preparing the steam-cured kettle of aerated coal ash concrete building block, is not described in detail in this specification
Content belong to the prior art well known to professional and technical personnel in the field.
Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention, it is not limited to this
Utility model, although the utility model is described in detail with reference to the foregoing embodiments, for those skilled in the art
For, it is still possible to modify the technical solutions described in the foregoing embodiments, or to part of technical characteristic
It is equivalently replaced.Within the spirit and principle of the utility model, any modification, equivalent replacement, improvement and so on,
It should be included within the scope of protection of this utility model.