CN208938502U - A kind of totally enclosed apparatus for prototype real training - Google Patents
A kind of totally enclosed apparatus for prototype real training Download PDFInfo
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- CN208938502U CN208938502U CN201821246657.6U CN201821246657U CN208938502U CN 208938502 U CN208938502 U CN 208938502U CN 201821246657 U CN201821246657 U CN 201821246657U CN 208938502 U CN208938502 U CN 208938502U
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- riveting
- circular orbit
- totally enclosed
- sliding
- prototype
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Abstract
The utility model provides a kind of totally enclosed apparatus for prototype real training, is related to aerospace assembling manufacturing field.Using the device, it can be achieved that aircraft is riveted work riveting operation skills training, the riveting work of prototype totally enclosed type riveting operating condition is especially just contacted, the special operation condition of riveting can be rapidly adapted under closed prototype environment.Closed prototype environment is simulated with being bonded for circular orbit in closing riveting equipment by middle fuselage model；The riveting operating condition of waist and top is simulated by the sliding of sliding machine on track.Multiple riveted platings are housed on sliding machine, the riveting simulation of batch can be carried out.The rivet force applied in the available riveting process of the sensor device installed by riveted plating lower part.Riveting quality can be detected and be assessed after riveting simulation.The riveting operation simulation of the utility model is high with actual condition compactness, can effectively improve riveting work skills training efficiency, shortens and is riveted the time that work adapts to actual production operating condition.
Description
Technical field
The utility model relates to machinery, automobile, ship, aerospace component, component assembling manufacturing fields more particularly to one
Kind is used for the totally enclosed apparatus of prototype real training.
Background technique
Aircraft safety problem is mainly the integrity problem assembled, rivets the main assembling form as airplane parts,
Occupy highly important status in aircraft assembly.
Currently, Domestic Aircraft assembly and installment work mechanization and the degree of automation are lower, hand labour amount is than great, labor
Dynamic productivity is low, and quality requirement is high.Fuselage side riveting space is small, riveting gun adjustment is difficult, and riveting skill requirement is high, especially machine
There are many riveting of figure, number of rivets.Most of junction needs the riveting of batch, the riveting stability requirement for rivet
It is high.Traditional clinching method has hand rivet(ing) method and hammer riveting method.Hand rivet(ing) method tool is simple, easy to operate, is mainly used for small sub-assembly, support
Plate nut and the riveting of two-sided countersunk head；It hammers riveting method into shape and is suitable for various riveted structures, be widely used in the various sub-assemblies of body and component.
Both methods human factor is affected, and riveting quality is unstable, and labor intensity is high, working condition is poor.Prototype production
Operating condition difference is very big, when so that riveting work just having contacted the totally-enclosed operating condition of prototype, not can be carried out and is normally riveted operation.
Therefore, those skilled in the art is dedicated to developing a kind of totally enclosed apparatus for prototype real training, solves to pass
Training cost is excessively high in system training method, rigid contact prototype fails normally to rivet, is riveted work Training Environment and actual production work
The problems such as environment difference is big.
Utility model content
For the defect of existing training apparatus, the utility model provides a kind of totally enclosed type for prototype real training and sets
It is standby, and realized by this device and be riveted being substantially improved for work skills training efficiency, can make to rivet work just contact it is totally-enclosed
Prototype when rapidly adapt to prototype enclosed environment, and can be carried out normal riveting operation, realize staffs training and mentioned with production capacity
The seamless interfacing risen.
To achieve the above object, the utility model provides a kind of totally enclosed apparatus for prototype real training, including in
Airframe models, riveting platform, closing riveting equipment；
The middle fuselage model is to be scaled to obtain by a certain percentage according to true fuselage；
The riveting platform is coplanar with the floor in the middle fuselage model, with the middle fuselage model seamless interfacing；
The closing riveting equipment includes gate-type outer framework, riveting analogue unit, control cabinet；The gate-type outer framework and institute
It states middle fuselage model to fit closely, realizes the simulation of fuselage enclosed environment；The riveting analogue unit includes and the middle fuselage
The isodiametric circular orbit of model, sliding machine and rack gear；The sliding machine includes cart base plate, trolley directive wheel, trolley
Movable pulley, small kickstand, planetary reducer, servo motor, rivet, riveted plating, sensor, transmission gear, the sensor one
End is equipped with clamping device；The control cabinet is a kind of control and signal collecting device.
Further, the middle fuselage model is formed by profile and covering riveting, is supported by hydraulic stem.
Further, the gate-type outer framework is welded by profile, and the structure being welded into can install the ring
Shape track, while outside is wrapped up by metal plate.
Further, the riveting analogue unit includes three pairs of riveting analogue units side by side, once can be to six
People carries out riveting training and examination.
Further, the circular orbit is L tee section track, and the rack gear is mounted on the inside of the circular orbit, with
The transmission gear on the sliding machine is cooperated.
Further, the cart base plate is used to install the other component of the sensor and the sliding machine, described
Trolley directive wheel can be rolled in the rack gear side, prevent the sliding machine when sliding on the circular orbit along side
To movement；The trolley movable pulley snaps into the sliding machine in the circular orbit, prevents the sliding machine from sliding
When fall off along the circular orbit radial direction；The planetary reducer is used for the deceleration of the servo motor, the servo electricity
Machine slides on the circular orbit for the sliding machine and provides power, while adjustable point brakes, and is parked in the circular orbit
On any position.
Further, the riveted plating is the aluminium sheet with dimple rivet hole, and the rivet can be inserted into the riveting when riveting simulation
In nail hole on plate.
Further, the sensor is mounted on the cart base plate, for placing the riveted plating.
Further, the control cabinet is responsible for control that the sliding machine moves on the circular orbit and in riveting
The acquisition of signal is riveted in termination process.
Compared with prior art, the utility model have it is following the utility model has the advantages that
1, the utility model can effectively simulate the totally-enclosed riveting of prototype using closing riveting equipment in conjunction with airframe models
Connect scene；
2, the utility model is slided and is positioned using sliding machine, and cost is relatively low, accurate positioning, with actual condition compactness
It is higher；
3, the utility model can make riveting die intend device sliding on circular orbit using sliding machine as carrier
It is dynamic, may make and accurately simulate in riveting process: the postures such as level riveting, elevation angle riveting, at the same on cart base plate equipped at
The riveted plating of row, can carry out the riveting simulation of batch, while sensor being housed below riveted plating, can be acquired to rivet force.
Transplantability is stronger, and consistency, the stability of riveting quality are all higher；
4, the utility model use with the isodiametric circular orbit of airframe models, fuselage can be made to fit closely with track, cunning
Dynamic trolley slide on circular orbit can be true to nature simulate aircraft really produce in working condition, greatly improvement is traditional
The problem of training disconnects with actual production；
5, the utility model uses three pairs of riveting analogue units side by side, and once can six people be carried out with riveting training and examined
Core greatly improves training efficiency.
Make furtherly below with reference to technical effect of the attached drawing to the design of the utility model, specific structure and generation
It is bright, to be fully understood from the purpose of this utility model, feature and effect.
Detailed description of the invention
Fig. 1 is the overall structure diagram of a preferred embodiment of the utility model；
Fig. 2 is the closing riveting equipment structural schematic diagram of a preferred embodiment of the utility model；
Fig. 3 is the closing riveting equipment riveting analogue unit schematic diagram of a preferred embodiment of the utility model；
Fig. 4 is the sliding machine structure schematic diagram of a preferred embodiment of the utility model；
Fig. 5 is the sliding machine positive structure schematic of a preferred embodiment of the utility model；
Fig. 6 is the operational flowchart of a preferred embodiment of the utility model.
In figure: 1- middle fuselage model, 2- rivet platform, and 3- closes riveting equipment, 31- gate-type outer framework, 32- riveting simulation
Unit, 321- circular orbit, 322- sliding machine, 3220- cart base plate, 3221- trolley directive wheel, 3222- trolley movable pulley,
The small kickstand of 3223-, 3224- planetary reducer, 3225- servo motor, 3226- rivet, 3227- riveted plating, 3228- sensing
Device, 3229- transmission gear, 3230- clamping device, 323- rack gear, 33- control cabinet.
Specific embodiment
Multiple preferred embodiments that the utility model is introduced below with reference to Figure of description, keep its technology contents clearer
Be easy to understand.The utility model can be emerged from by many various forms of embodiments, the protection of the utility model
Range is not limited only to the embodiment mentioned in text.
In the accompanying drawings, the identical component of structure is indicated with same numbers label, everywhere the similar component of structure or function with
Like numeral label indicates.The size and thickness of each component shown in the drawings are to be arbitrarily shown, and the utility model is not
Limit the size and thickness of each component.Apparent in order to make to illustrate, some places suitably exaggerate the thickness of component in attached drawing.
As Figure 1-Figure 5, technical solution described in the utility model provides a kind of totally enclosed type for prototype real training and sets
Standby, the batch during analog back, waist wait aircrafts to be riveted rivets operating condition, rivets the riveting of work batch for aircraft
Connect operative skill training.The training device includes middle fuselage model 1, riveting platform 2, closing riveting equipment 3.
Middle fuselage model 1 is to be scaled to obtain by a certain percentage according to true fuselage, and form by profile and covering riveting,
It is supported by hydraulic stem.
Closing riveting equipment 3 includes gate-type outer framework 31, riveting analogue unit 32 and control cabinet 33.
Gate-type outer framework 31 is welded by profile, and the structure being welded into can install ring-shaped guide rail, while external
It is wrapped up by metal plate.Gate-type outer framework 31 can be fitted closely with middle fuselage model 1, realize the simulation of fuselage enclosed environment.
The totally enclosed apparatus main body for prototype real training includes three pairs of riveting analogue units 32 side by side, once may be used
Riveting training and examination are carried out to six people.
Riveting analogue unit 32 includes and the isodiametric circular orbit 321 of middle fuselage model 1, sliding machine 322, rack gear
323.The circular orbit 321 is L tee section track, and the rack gear 323 is mounted on the inside of circular orbit 321, with cunning
Transmission gear 3229 on dynamic trolley 322 is cooperated.
Sliding machine 322 includes cart base plate 3220, trolley directive wheel 3221, trolley movable pulley 3222, small kickstand
3223, planetary reducer 3224, servo motor 3225.Cart base plate 3220 is for installing sensor 3228 and other portions of trolley
Part.Trolley directive wheel 3221 can be rolled in the side of rack gear 323, and effect is to prevent sliding machine 322 in sliding rail
It is laterally moved when upper sliding, trolley movable pulley 3222 snaps into trolley in the circular orbit 321 in the section L, and effect is to prevent
Trolley falls off in sliding along orbit radius direction, and planetary reducer 3224 is used for the deceleration of servo motor 3225, and described watches
It takes motor 3225 and provides power for the sliding in orbit of sliding machine 322, while adjustable point brakes, and stops any position in orbit
It sets.
Riveted plating 3227 is the aluminium sheet with dimple rivet hole, and rivet 3226 can be inserted into nail hole when riveting is simulated.
Sensor 3228 is mounted on cart base plate 3220, and the other end is equipped with clamping device 3230, for placing riveted plating
3227。
Control and signal collecting device include control cabinet 33, the control cabinet be responsible for the control that trolley moves in orbit and
The acquisition of signal is riveted in riveting process.
It is coplanar with the floor in middle fuselage model 1 to rivet platform 2, with prototype model seamless interfacing.
As shown in fig. 6, technical solution described in the utility model also provides a kind of totally enclosed apparatus for prototype real training
Operating method:
The first step, referring to Fig. 1-Fig. 3, select the first operating condition to be simulated, can choose the top of fuselage, or selection
The middle part of fuselage, control cabinet 33 issue movement instruction, and the servo motor 3225 on sliding machine 322 rotates, moving of car to finger
Positioning is set.
Second step, referring to Fig. 5, be inserted into clamping device 3230 after rivet 3226 is fitted into riveted plating 3227, then carry out
Riveting is simulated and is acquired by 3228 pairs of riveting force signals of sensor.
Third step, referring to fig. 2 is handled riveting force signal by the information processing system of control cabinet 33, according to power
Information be it is bigger than normal or it is less than normal to riveting work provide guidance.
4th step carries out second of operating condition to be simulated, can choose the middle part of fuselage, or select the riveting on the top of fuselage
Simulation is connect, second step, third step are repeated.
Evaluation is made to riveting work after 5th step, two kinds of Work condition analogues, if evaluation result is qualification, rivets work
Simulated training terminate, if evaluation result be it is unqualified, rivet work and return to the first step, continue the mould of different operating conditions
It is quasi-.
The preferred embodiments of the present invention have been described in detail above.It should be appreciated that this field ordinary skill without
It needs creative work according to the present utility model can conceive and makes many modifications and variations.Therefore, it is all in the art
Technical staff passes through logical analysis, reasoning, or a limited experiment according to the design of the utility model on the basis of existing technology can
It, all should be within the scope of protection determined by the claims with obtained technical solution.
Claims (9)
1. a kind of totally enclosed apparatus for prototype real training, which is characterized in that including middle fuselage model, riveting platform, closing
Riveting equipment；
The middle fuselage model is to be scaled to obtain by a certain percentage according to true fuselage；
The riveting platform is coplanar with the floor in the middle fuselage model, with the middle fuselage model seamless interfacing；
The closing riveting equipment includes gate-type outer framework, riveting analogue unit, control cabinet；The gate-type outer framework and it is described in
Airframe models fit closely, and realize the simulation of fuselage enclosed environment；The riveting analogue unit includes and the middle fuselage model
Isodiametric circular orbit, sliding machine and rack gear；The sliding machine includes cart base plate, trolley directive wheel, trolley sliding
Wheel, small kickstand, planetary reducer, servo motor, rivet, riveted plating, sensor, transmission gear, sensor one end dress
There is clamping device；The control cabinet is a kind of control and signal collecting device.
2. being used for the totally enclosed apparatus of prototype real training as described in claim 1, which is characterized in that the middle fuselage model is
It is formed by profile and covering riveting, is supported by hydraulic stem.
3. being used for the totally enclosed apparatus of prototype real training as described in claim 1, which is characterized in that the gate-type outer framework is
It is welded by profile, the structure being welded into can install the circular orbit, while outside is wrapped up by metal plate.
4. being used for the totally enclosed apparatus of prototype real training as described in claim 1, which is characterized in that the riveting analogue unit
The riveting analogue unit including three pairs side by side can once carry out riveting training and examination to six people.
5. being used for the totally enclosed apparatus of prototype real training as described in claim 1, which is characterized in that the circular orbit is L
Tee section track, the rack gear are mounted on the inside of the circular orbit, are carried out with the transmission gear on the sliding machine
Cooperation.
6. being used for the totally enclosed apparatus of prototype real training as described in claim 1, which is characterized in that the cart base plate is used for
The other component of the sensor and the sliding machine is installed, the trolley directive wheel can be rolled in the rack gear side
It is dynamic, prevent the sliding machine from laterally moving when sliding on the circular orbit；The trolley movable pulley is by the sliding
Trolley snaps into the circular orbit, prevents the sliding machine from falling off in sliding along the circular orbit radial direction；Institute
Deceleration of the planetary reducer for the servo motor is stated, the servo motor is the sliding machine on the circular orbit
Sliding provides power, while adjustable point brakes, and is parked in any position on the circular orbit.
7. being used for the totally enclosed apparatus of prototype real training as described in claim 1, which is characterized in that the riveted plating is band ream
The aluminium sheet of socket bore, the rivet can be inserted into the nail hole on the riveted plating when riveting simulation.
8. being used for the totally enclosed apparatus of prototype real training as described in claim 1, which is characterized in that the sensor is mounted on
On the cart base plate, for placing the riveted plating.
9. being used for the totally enclosed apparatus of prototype real training as described in claim 1, which is characterized in that the control cabinet is responsible for institute
State the control and the acquisition that signal is riveted in riveting process that sliding machine moves on the circular orbit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821246657.6U CN208938502U (en) | 2018-08-03 | 2018-08-03 | A kind of totally enclosed apparatus for prototype real training |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821246657.6U CN208938502U (en) | 2018-08-03 | 2018-08-03 | A kind of totally enclosed apparatus for prototype real training |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208938502U true CN208938502U (en) | 2019-06-04 |
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ID=66717098
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821246657.6U Expired - Fee Related CN208938502U (en) | 2018-08-03 | 2018-08-03 | A kind of totally enclosed apparatus for prototype real training |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208938502U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108766197A (en) * | 2018-08-03 | 2018-11-06 | 上海交通大学 | A kind of totally enclosed apparatus and operating method for prototype real training |
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2018
- 2018-08-03 CN CN201821246657.6U patent/CN208938502U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108766197A (en) * | 2018-08-03 | 2018-11-06 | 上海交通大学 | A kind of totally enclosed apparatus and operating method for prototype real training |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190604 Termination date: 20210803 |