CN208921540U - A kind of automatic checkout equipment of sunshade - Google Patents

A kind of automatic checkout equipment of sunshade Download PDF

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Publication number
CN208921540U
CN208921540U CN201821764466.9U CN201821764466U CN208921540U CN 208921540 U CN208921540 U CN 208921540U CN 201821764466 U CN201821764466 U CN 201821764466U CN 208921540 U CN208921540 U CN 208921540U
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CN
China
Prior art keywords
detection
fixedly connected
fixed
sunshade
piston cylinder
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Expired - Fee Related
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CN201821764466.9U
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Chinese (zh)
Inventor
吴会琴
张楼英
丁殿飞
居海清
裴立云
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Huaian Vocational College of Information Technology
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Huaian Vocational College of Information Technology
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Priority to CN201821764466.9U priority Critical patent/CN208921540U/en
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Publication of CN208921540U publication Critical patent/CN208921540U/en
Expired - Fee Related legal-status Critical Current
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Abstract

A kind of automatic checkout equipment of sunshade, comprising: workbench is fixed on the electrical control cabinet of workbench bottom, and PLC controller is equipped in electrical control cabinet, the control button connecting by conducting wire with PLC controller is fixedly connected on workbench;Main shaft diameter of axle testing agency is fixedly connected on the workbench, the side of main shaft diameter of axle testing agency is fixedly connected with the support plate for favouring workbench, size detection plate is fixedly connected in the support plate, positioned at the two sides of size detection plate, it is fixedly connected with cord resistance to deformation detection device on the supporting plate, is fixedly connected with side axis tension detection device on the side of the cord resistance to deformation detection device of side.The utility model can once complete all items for needing to detect before sunshade factory, and the process for reducing detection also saves cost of labor while improving the detection efficiency in production.

Description

A kind of automatic checkout equipment of sunshade
Technical field
The utility model relates to automobile parts automatic measurement technique fields, and in particular to a kind of automatic detection of sunshade is set It is standby.
Background technique
With the development of society, the raising that people require car comfort and privacy;Sunshade is a kind of installation In compartment, shading, device that is heat-insulated, protecting the effects of privacy can be reached.Therefore, sunshade is gradually widely used.
Important component of the automobile sun-shade-curtain as vehicle inside gadget has both practicability and dicoration.As it is setting Meter, manufacture and performance detection etc. have stringent standard.Sunshade factory before need to carry out the main shaft diameter of axle, lateral dimension, The resistance to tensile test of longitudinal stretching resistance deformation and edge strip axis.Existing sunshade manufacturer majority is using artificial detection, so The qualified products after artificial detection are inspected by random samples using simple equipment afterwards;Such detection mode leads to the error of product Greatly, and detection efficiency is low, it is difficult to guarantee each product quality.
Summary of the invention
To solve the above-mentioned problems, the utility model provides a kind of automatic checkout equipment of sunshade, can effectively overcome Above-mentioned technical problem.The specific technical solution of the utility model is as follows:
A kind of automatic checkout equipment of sunshade, comprising: workbench is fixed on the electrical control cabinet of workbench bottom, electricity PLC controller is installed in gas control cabinet, be fixedly connected on workbench the control that is connect by conducting wire with PLC controller by Button;Main shaft diameter of axle testing agency is fixedly connected on the workbench, main shaft diameter of axle testing agency includes consolidating main shaft Fixed main axis fixing device on the table, and it is fixed on the diameter of axle detection dress that the main shaft diameter of axle is detected on main axis fixing device It sets;Positioned at the opposite face of main shaft diameter of axle detection device, it is fixedly connected with support plate on the table;It is fixed in the support plate It is connected with the size detecting device of detection sunshade size;Positioned at the two sides of size detecting device, curtain is installed on the supporting plate Cloth resistance to deformation detection device, cord resistance to deformation detection device include the locating piece of fixed shading curtain side axis, and the upside of locating piece is solid Surely it is connected with pulling force device for detecting deformation;The detection of side axis tension is connected on the side of the cord resistance to deformation detection device of side Device and lateral dimension detection device.
Further, the control button is provided with 3, respectively start button, exit button and completing button, institute Start button, exit button and the completing button stated are connect each by conducting wire with PLC controller respectively.
Further, the main axis fixing device includes holding the spindle carrier of main shaft and being mounted on main shaft both ends Positioning pin, the positioning pin opposite side are connected and fixed with main shaft internal diameter, and the other end is solid by locating pin bracket and workbench It is fixed.
Further, the spindle carrier includes that the detection support at main shaft both ends is arranged in and is arranged in the middle part of main shaft Spindle carrier, the detection support frame and spindle carrier are fixed on table surface by fastener.
Further, the positioning pin includes quiet positioning pin and dynamic positioning pin, the quiet positioning pin and dynamic positioning pin The outside of detection support is set.
Further, the dynamic positioning pin is fixedly connected with the piston rod A of piston cylinder A, and by piston rod A along main shaft square To reciprocating movement, when piston rod A stretches out piston cylinder A, dynamic positioning pin contacted with spindle nose, when piston rod A retracts work When plug cylinder A, dynamic positioning pin separates with spindle nose;The dynamic positioning pin and piston cylinder A are fixed on dynamic locating pin bracket Top.
Further, the diameter of axle detection device is provided with two groups, is separately fixed in two detection supports, and detection hides The diameter of axle at positive curtain main shaft both ends.
Further, the diameter of axle detection device includes the piston cylinder being flexibly connected by lead screw with detection support one end The B and piston cylinder C for being fixed on the detection support other end, the lead screw are coaxially connected with servo motor, the switch of servo motor It is connect with PLC controller;The front end of the piston cylinder B and piston cylinder C passes through piston rod B respectively and piston rod C is fixedly connected with With the contact block of main spindle table face contact, the contact block being connect with piston rod B, main shaft contact end face on inductor is installed, The inductor is connect with PLC controller.
Further, displacement sensor one, the displacement sensor one are fixedly connected at the top of the piston cylinder B It is connect by conducting wire with PLC controller;The top side detachable of the piston cylinder C is connected with zero piece of school.
Further, zero piece of the school is before diameter of axle detection or when needing diameter of axle testing calibration, by it from piston cylinder C Top remove, be mounted on the position that main shaft is contacted with detection support;The normal pitch between piston rod B and piston rod C is adjusted, The standard value of the main shaft diameter of axle is adjusted with this.
Further, the top of the spindle carrier is provided with guide plate, the guide plate in the side towards support plate It is fixed on the top of spindle carrier, and favours the top of spindle carrier.
Further, the detection support is the triangular supports that a sheet metal surrounds.
Further, the bottom of the support plate is fixedly connected with support board mount, and the bottom of the support board mount is solid It is scheduled on the end face of workbench, supports and be provided with inclined-plane at the top of board mount, the support plate is fixed at the top of support frame On inclined-plane, so that support plate favours table surface.
Further, the angle of the guide plate and spindle carrier top droop, triangular supports are inclined with table surface Oblique angle and support plate and the inclined angle of table surface, three inclined angles are corresponding, so that the curtain of sunshade Cloth can be parallel to support plate after opening fixes.
Further, the size detection plate is provided with 3 pieces, is respectively fixed on the transverse direction on main axis fixing device opposite Detection plate, and it is fixed on longitudinal detection plate of main axis fixing device two sides;Drawing on the end face of the size detection plate has dimension line.
Further, the width of the dimension line and the value of allowable tolerance are corresponding.
Further, the cord resistance to deformation detection device is provided with two groups, is separately mounted to the left and right of lateral detection plate Both ends;Wherein the cord resistance to deformation detection device of side is fixed on the supporting plate by longitudinal pedestal that detects, the cord of the other side Resistance to deformation detection device passes through lead screw and the movable connection of support plate.
Further, the lead screw is fixed on the supporting plate by fastener, and sliding block, the side of lead screw are provided on lead screw It is connected with servo motor, the servo motor and lead screw are coaxially connected, and rotating and reverse for servo motor pushes sliding block in silk Left and right translation on thick stick;The switch of the servo motor is connect with PLC controller.
Further, longitudinal detection pedestal is fixedly connected on the sliding block.
Further, the lower part of longitudinal detection pedestal is provided with sliding rail, is equipped with sliding block on sliding rail;Longitudinal detection The top of pedestal is fixedly connected with piston cylinder D, and piston cylinder D is fixedly connected with a slide block by piston rod D, and the sliding block passes through company It is fixedly connected at the top of extension bar and locating piece.
Further, it is fixedly connected with directive wheel at the top of longitudinal detection pedestal, longitudinal back side for detecting pedestal is solid Surely be connected with counterweight bucket, be fixedly connected with traction rope on piston rod D, the other end of the traction rope pass through after directive wheel with weight Counterweight connection in code bucket.
Further, displacement sensor two and displacement sensor have been respectively fixedly connected on the locating piece of the left and right sides Three, the bottom of displacement sensor two and displacement sensor three is fixedly connected with longitudinal detection bar;Two He of displacement sensor Displacement sensor three is connect by conducting wire with PLC controller.
Further, the opposite face of the locating piece is provided with the card slot through locating piece, and the card slot is by side axis Both ends fix.
Further, the locating piece in mobilizable cord resistance to deformation detection device, it is solid that front end is provided with limit Determine block;The limit fixed block is fixed on the supporting plate by limit fixed block bracket.
Further, the limit fixed block is made of two square blocks, and top is fixed on guide pad bracket, and two Notch is formed between a square block, the notch blocks the side axis of sunshade, is flipped when preventing side axis from stretching.
Further, the height of the square block is greater than the length that the cord of sunshade is pulled up.
Further, the locating piece in mobilizable cord resistance to deformation detection device, outside are fixedly connected with drawing Force snesor;After sliding block is moved to the left fixed range by the tension sensor test servo motor, the side axis institute of sunshade The pulling force of receiving.
Further, the locating piece in mobilizable cord resistance to deformation detection device, positioned at the outside of its bottom, The lateral dimension detection device for testing sunshade lateral dimension is fixedly connected in support plate.
Further, the lateral dimension detection device includes the lateral detection being flexibly connected by lead screw with support plate Pedestal, the lead screw are provided with the servo motor coaxially connected, and the servo motor passes through conducting wire and PLC controller Connection;Laterally one end of detection pedestal is fixedly connected with piston rod E, and the piston cylinder E is fixedly connected with cross by piston rod E To detection bar, inductor is installed on the end face that lateral detection bar is contacted with side axis, the inductor is controlled by conducting wire and PLC Device connection processed.
Further, displacement sensor four is fixedly connected on the piston cylinder E, the displacement sensor four passes through Conducting wire is connect with PLC controller.
Further, original point position column is removably connected in the support plate, the original point position column is to shrink Bar is the correction column of length travel and lateral displacement correction.Before detection or correction is needed to pull up the correcting block on positioning column, Length travel detection bar and lateral displacement detection bar are directly pushed up to correcting block, then to displacement sensor school zero.Correction finish by Correcting block presses down.
Further, the piston cylinder A, piston cylinder B, piston cylinder C, piston cylinder D and piston cylinder E are all made of cylinder, institute It is provided with air inlet pipe and an air outlet pipe on the cylinder stated, air inlet switch and out air cock are installed in air inlet pipe and an air outlet pipe;It is described Piston cylinder A, piston cylinder B, piston cylinder C, the air inlet switch of piston cylinder D and piston cylinder E and out air cock respectively each by conducting wire It is connect with PLC controller.
Further, printer is placed on the workbench, the printer passes through data line and PLC controller Connection, for printing the detection data of qualified sunshade.
Further, the PLC controller is connect by data line with host computer, and PLC controller will test data biography It is defeated by host computer, host computer is provided with display screen;Host computer is used to store and show the detection data of PLC controller.
Beneficial effect
The utility model proposes a kind of sunshade automatic checkout equipment, compared with prior art, with following The utility model has the advantages that
(1) the technical program can detect sunshade main shaft by control of the PLC controller to each detection device automatically The diameter of axle at both ends, the lateral dimension of sunshade, cord add the number of the axial tensile strength of resistance to deformation numerical value and side axis after specified pull forces According to;And can strive to each product Precision measurement, the accuracy of test is high, reduces artificial erroneous judgement.Furthermore it is also possible to primary The all items for needing to detect before sunshade factory are completed, the process for reducing detection is improving the detection efficiency in production Meanwhile also saving cost of labor.
(2) main axis fixing device being used cooperatively by spindle carrier and positioning pin stable can consolidate sunshade main shaft It is scheduled in detection support;And after main shaft is fixed, sunshade cord is pulled open, main shaft will not be shifted in rotation, be convenient for the later period The detection of the main shaft diameter of axle.In addition, the cooperation of dynamic positioning pin and quiet positioning pin, can be convenient for the installation and removal of sunshade.
(3) diameter of axle detection device quickly, can easily detect automatically sunshade main shaft by the control of PLC controller The diameter of axle;Such as: PLC controller controls the control switch of piston cylinder B and piston cylinder C, changes inside piston cylinder B and piston cylinder C Pressure, control piston rod B and piston rod C is moved toward one another, when the contact block of piston rod B and the front end piston rod C all touch sunshade When the main shaft of curtain, the displacement numerical value that displacement sensor one obtains is the numerical value that main axis diameter of axle needs detect, and displacement sensor one will Numerical value sends PLC controller to, obtains the number of the sunshade main shaft diameter of axle after the software program conversion inside PLC controller Value.
(4) zero piece of the positioning column designed in the technical program and school, can in real time adjust to detection device, give detection dress It sets and carries out school zero, guarantee the detection accuracy of detection device, avoid the generation of error.Such as: when giving main shaft diameter of axle detection device school zero: Sunshade is not put in calibration, in detection support, zero piece of school is removed the fixation position for being fixed on main shaft and detection support, so The control switch of PLC controller control piston cylinder B and piston cylinder C afterwards changes the pressure inside piston cylinder B and piston cylinder C, control Piston rod B and piston rod C are moved toward one another, when the contact block of piston rod B and the front end piston rod C all touch zero piece of school, displacement After the numerical value that sensor one obtains is passed to PLC controller, the numerical value of the standard diameter of axle is set as by PLC controller, diameter of axle error is Zero.And when normally measuring, it needs the taking-up of zero piece of school, after sunshade is mounted on spindle carrier and is fixed by positioning pin again It is detected.
(5) setting of size detection plate, can intuitive preliminary judgement sunshade it is whether qualified, convenient for tentatively sentencing for worker It is fixed;Detection time is saved, the production efficiency of detection is improved.Such as: sunshade is installed on detection device and after fixing, The first artificial detection line compared on sunshade edge and size detection plate before detection, observe sunshade edge whether with size Line coincide, and can quickly judge whether the size of sunshade and shape are qualified.If the edge of vehicle sunshade and dimension line coincide, Judge that size and the shape of sunshade for qualification, can continue subsequent detection project;If the edge and ruler of vehicle sunshade Very little line is misfitted, then the size and shape for judging sunshade directly remove underproof sunshade and are placed into and do not conform to be unqualified Lattice product area.
(6) being used cooperatively by counterweight, piston cylinder, displacement sensor and locating piece in cord resistance to deformation detection device, Can use counterweight gives cord one specified pull forces, then tests cord by specific by displacement sensor two and displacement sensor three The distance moved after force, displacement sensor two and displacement sensor three transfer data to PLC sensor, and PLC sensor is logical The conversion for crossing internal software program can obtain the numerical value of cord stretching resistance.
(7) tension sensor is installed in the side of the Impact direction of movable locating piece, the drawing that side axis are born can be measured Power.Since be separately mounted to can be between movable locating piece and securing locating piece at the both ends of side axis, and side axis are rigidity , cannot be stretched because of stress after being fixed, lead screw by servo motor drive active positioning block is outside layback when, Movable locating piece is fixed and can not be moved to the outside again by the pulling force of side axis by movable locating piece, movable locating piece by To pulling force be then value of thrust that side axis can bear.
(8) design of fixed block is limited, by forming notch between two square blocks, the notch blocks sunshade Side axis, first is that preliminary judgement of the worker to sunshade can be convenient for after fixed jaw side axis when tentatively judging;Furthermore notch can To fix the direction of side axis, it is flipped when preventing side axis from stretching.
(9) the technical program passes through the connection of PLC, host computer and printer, realizes the real-time of the detection parameters of host computer Monitoring, storage and printing, are convenient for quality-monitoring and management.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the utility model.
Fig. 2 is the structural schematic diagram of main shaft diameter of axle testing agency in the utility model.
Fig. 3 is the structural schematic diagram in the utility model in support plate.
Fig. 4 is the structural schematic diagram of right side cord resistance to deformation detection device in the utility model.
Fig. 5 is the structural schematic diagram of left side cord resistance to deformation detection device in the utility model.
Label and components mark in attached drawing: 1- workbench, 2- electrical control cabinet, 3- control button, the 4- main shaft diameter of axle Testing agency, 411- detection support, 412- spindle carrier, the quiet positioning pin of 413-, 414- move positioning pin, 415- piston rod A, 416- Piston cylinder A, 417- move bracket, 421- lead screw A, 422- piston cylinder B, 423- piston cylinder C, 424- displacement sensor of positioning pin One, zero piece of the school 425-, 5- support plate, 51- support board mount, 6- size detecting device, 61- transverse direction detection plate, 62- are longitudinally detected Plate, 7- cord resistance to deformation detection device, 71- longitudinally detect pedestal, 711- sliding rail, 72- sliding block, 73- piston cylinder D, 74- piston rod D, 75- connecting rod, 76- locating piece, 77- directive wheel, 78- counterweight bucket, 79- traction rope, 710- displacement sensor two, 712- displacement Sensor three, the longitudinal direction 713- detection bar, 714- limit fixed block, 715- limit fixed block bracket, 8- side axis tension detection device, Laterally detection pedestal, 92- are living by 81- lead screw B, 82- servo motor B, 83- tension sensor, 9- lateral dimension detection device, 91- Plug cylinder E, 93- piston rod E, 94- transverse direction detection bar, 95- displacement sensor four, 10- printer, 11- sunshade, 12- origin are fixed Position column.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe.The described embodiments are only a part of the embodiments of the utility model, rather than whole implementation Example.Without departing from the design concept of the present utility model, ordinary people in the field does the technical solution of the utility model All variations and modifications out, should fall within the protection scope of the present utility model.
Embodiment:
As shown in Figure 1, a kind of automatic checkout equipment of sunshade, comprising: workbench 1 is weldingly fixed on workbench bottom Electrical control cabinet 2, PLC controller is installed in electrical control cabinet 2, is fixedly connected on workbench 1 and is controlled by conducting wire and PLC The control button 3 of device connection processed;Main shaft diameter of axle testing agency 4 is fixedly connected with by fastener on the workbench 1, it is described Main shaft diameter of axle testing agency 4 includes being fixed on by the fixed main axis fixing device on the table of main shaft, and by fastener The diameter of axle detection device of the main shaft diameter of axle is detected on main axis fixing device;Positioned at the opposite face of main shaft diameter of axle testing agency 4, working Support plate is fixedly connected with by fastener on platform;Detection sunshade is fixedly connected with by fastener in the support plate 5 The size detecting device 6 of size;Positioned at the two sides of size detecting device 6, cord resistance to deformation detection dress is installed in support plate 5 7 are set, cord resistance to deformation detection device 7 includes the locating piece of fixed shading curtain side axis, is fixedly connected with cord on the upside of locating piece Pulling force device for detecting deformation;8 He of side axis tension detection device is connected on the side of the cord resistance to deformation detection device 7 of side Lateral dimension detection device 9.
The control button 3 is provided with 3, is fixed by the bracket in the side of workbench;Respectively start button, move back Button and completing button out, the start button, exit button and completing button are respectively each by conducting wire and PLC controller Connection.
The main axis fixing device includes the positioning pin held the spindle carrier of main shaft and be mounted on main shaft both ends, institute The positioning pin opposite side stated is connected and fixed with main shaft internal diameter, and the other end is fixed by locating pin bracket and workbench.Described Spindle carrier includes the detection support 411 that main shaft both ends are arranged in and the spindle carrier 412 being arranged in the middle part of main shaft, the inspection It surveys bracket 411 and spindle carrier 412 is fixed on 1 table top of workbench by fastener.The positioning pin includes quiet positioning pin 413 and dynamic positioning pin 414, the outside of detection support 411 is arranged in the quiet positioning pin 413 and dynamic positioning pin 414.It is described dynamic Positioning pin 414 is fixedly connected with the piston rod A415 of piston cylinder A416, and is moved back and forth by piston rod A415 along major axes orientation, When piston rod A415 stretches out piston cylinder A416, dynamic positioning pin 414 contacted with spindle nose, when piston rod A415 retracts work When plug cylinder A416, dynamic positioning pin 414 separates with spindle nose;The dynamic positioning pin 414 and piston cylinder A is fixed on dynamic positioning The top of pin support 417.
The diameter of axle detection device is provided with two groups, is fixed in two detection supports 411 by fastener respectively, inspection Survey the diameter of axle at sunshade main shaft both ends.The diameter of axle detection device includes being fixed on 411 one end of detection support by fastener Lead screw A421 and be fixed on the piston cylinder 423C, the lead screw A421 of 411 other end of detection support sliding block be installed, it is sliding Pass through fastener on block or be welded and fixed and is connected with piston cylinder B422;The lead screw A421 is coaxially connected with servo motor, watches The switch for taking motor is connect with PLC controller.
The front end of the piston cylinder B422 and piston cylinder C423 pass through respectively piston rod B and piston rod C be fixedly connected with The contact block of main spindle table face contact, the contact block being connect with piston rod B, main shaft contact end face on inductor is installed, institute Inductor is stated to connect with PLC controller.The top of the piston cylinder B is fixedly connected with displacement sensor one by fastener 424, the displacement sensor 1 is connect by conducting wire with PLC controller;Pass through magnetic at the top of the piston cylinder C423 Iron or bolt are removably connected with school zero piece 425.Zero piece 425 of the school is before diameter of axle detection or needs diameter of axle testing calibration When, it is removed at the top of piston cylinder C423, is mounted on the position that main shaft is contacted with detection support 411;Adjust piston rod B and Normal pitch between piston rod C adjusts the standard value of the main shaft diameter of axle with this.
The top of the spindle carrier 412, in the side towards support plate 5 integrally formed with guide plate, the guide plate It is fixed on the top of spindle carrier 412, and favours the top of spindle carrier 412.It is a metal that 411 framves are propped up in the detection The triangular supports that plate surrounds, bottom are fixedly connected by fastener with 1 table top of workbench.The bottom of the support plate 5 It is fixedly connected with support board mount 51, the bottom of the support board mount 51 by fastener or is weldingly fixed on workbench 1 On table top, the top of support board mount 51 is provided with inclined-plane, and the support plate 5 is fixed on support board mount 51 by fastener On the inclined-plane at top, so that support plate 5 favours 1 table top of workbench.The angle of the guide plate and 412 top droop of spindle carrier Degree, detection support 411 and the inclined angle of 1 table top of workbench and support plate 5 and the inclined angle of 1 table top of workbench, three Inclined angle is corresponding, so that the cord of sunshade 11 can be parallel to support plate 5 after opening fixes.
The size detecting device 6 includes 3 block size detection plates, and the size detection plate is respectively to pass through fastener It is fixed on the lateral detection plate 61 on main axis fixing device opposite, and is fixed on the longitudinal direction of main axis fixing device two sides by fastener Detection plate 62;Drawing on the end face of the size detection plate has dimension line.The width of the dimension line and the value of allowable tolerance are opposite It answers.
The cord resistance to deformation detection device 7 is provided with two groups, is separately mounted to the left and right ends of lateral detection plate 61;Its The cord resistance to deformation detection device 7 on middle right side is fixed in support plate 5 by longitudinal pedestal 71 that detects, the cord resistance to deformation in left side Detection device 7 passes through lead screw B81 and the movable connection of support plate 5.The lead screw B81 is fixed in support plate 5 by fastener, Sliding block is provided on lead screw B81, the side of lead screw B81 is connected with servo motor B 82, the servo motor B 82 and lead screw B81 Coaxially connected, rotating and reverse for servo motor B 82 pushes sliding block left and right translation on lead screw B81;The servo motor B 82 Switch is connect with PLC controller.Longitudinal detection pedestal 71 is fixedly connected with by fastener on the sliding block.
The lower part of longitudinal detection pedestal 71 is provided with sliding rail 711, and sliding block 72 is equipped on sliding rail 711;Longitudinal inspection The top for surveying pedestal 71 is fixedly connected with piston cylinder D73 by fastener, and piston cylinder D73 is welded by piston rod D74 and sliding block 72 Fixation is connect, the sliding block 72 is welded and fixed by connecting rod 75 and the top of locating piece 76, the opposite face of the locating piece 76 It is provided with the card slot through locating piece 76, the card slot fixes the both ends of side axis.The top of longitudinal detection pedestal 71 It is fixed by the bracket and is connected with directive wheel 77, by connection axis connection between directive wheel 77 and bracket, directive wheel 77 is in connecting shaft Upper rotation.The back side of longitudinal detection pedestal 71 is fixedly connected with counterweight bucket 78, is to have traction rope 79 on piston rod D74, described The other end of traction rope 79 is connect after passing through directive wheel 77 with the counterweight in counterweight bucket 78.
Displacement sensor 2 710 and displacement sensor three have been respectively fixedly connected on the locating piece 76 of the left and right sides 712, the bottom of displacement sensor 2 710 and displacement sensor 3 712 is fixedly connected with longitudinal detection bar 713;The displacement Sensor 2 710 and displacement sensor 3 712 are connect by conducting wire with PLC controller.
Limit fixed block 714 is provided on the right side of left side locating piece 76;The limit fixed block 714 is fixed by limit Block bracket 715 is fixed in support plate 5.The limit fixed block 714 is made of two square blocks, and top is weldingly fixed on It limits on fixed bracket 715, forms notch between two square blocks, the notch blocks the side axis of sunshade 11, prevents side Axis is flipped when stretching.The height of the square block is greater than the length that the cord of sunshade 11 is pulled up.
On the left side wall of the left side locating piece 76, tension sensor 83 is fixedly connected with by fastener;The drawing Force snesor 83 is tested after sliding block is moved to the left fixed range by servo motor B 82, the pulling force that the side axis of sunshade 11 are born.
The lower left of the left side locating piece 76 is fixedly connected with for testing the lateral ruler of sunshade 11 in support plate 5 Very little lateral dimension detection device 9.The lateral dimension detection device 9 includes being fixed on support plate 5 by fastener to fix It is provided with slide plate on the lead screw C of connection, lead screw C, laterally detection pedestal 91 is fixedly connected on slide plate;The lead screw C setting There is the servo motor coaxially connected, the servo motor is connect by conducting wire with PLC controller.Laterally detection pedestal 91 One end be fixedly connected with piston cylinder E92, the piston cylinder E92 is fixedly connected with lateral detection bar 94 by piston rod E93, Inductor is equipped with by fastener on the end face that lateral detection bar 94 is contacted with side axis, the inductor by conducting wire with PLC controller connection.Displacement sensor 4 95, the displacement are fixedly connected with by fastener on the piston cylinder E92 Sensor 4 95 is connect by conducting wire with PLC controller.
Original point position column 12, the original point position are removably connected with by magnet or bolt in the support plate 5 Column 12 is contraction pole, is the correction column of length travel and lateral displacement correction.Before detection or need correction will be on positioning column Correcting block pulls up, and longitudinal detection bar 713 and lateral detection bar 94 are directly pushed up to original point position column 12, then to displacement sensor four 95 schools zero.Correction, which finishes, presses down original point position column 12.
Printer 10 is placed on the workbench 1, the printer 10 is connected by data line and PLC controller It connects, for printing the detection data of qualified sunshade 11.The PLC controller is connect by data line with host computer, PLC control Device processed will test data and be transferred to host computer, and host computer is provided with display screen;Host computer is for storing and showing PLC controller Detection data.
Piston cylinder A416, piston cylinder B422, piston cylinder C423, piston cylinder D73 and the piston cylinder E92 is all made of gas Cylinder is provided with air inlet pipe and an air outlet pipe on the cylinder, air inlet switch and out air cock is equipped in air inlet pipe and an air outlet pipe; The piston cylinder A416, piston cylinder B422, piston cylinder C423, the air inlet switch of piston cylinder D73 and piston cylinder E92 and air cock out It is connect respectively each by conducting wire with PLC controller.
The fastener is threadably secured the utensil of connection using bolt, screw, screw, nut etc., if special Position is fastenedly connected as necessary by bracket and support frame.
In the present embodiment, the controller is adopted using Siemens S7-1200 PLC, the displacement sensor It is Keyemce GT2 sensor, the tension sensor opens up the tension sensor of SBT674 5N, institute using Si Ba The air inlet switch stated and out air cock are used using Japanese SMC SY5120-5GZ-C4 solenoid valve, the servo motor Be Panasonic SGMPS 100W servo motor.In addition, the programmed algorithm in PLC controller reaches for the software in controller Effect seldom illustrated herein not within the protection scope of the technical program.
Working principle: firstly, manually sunshade to be detected is mounted on spindle carrier and detection support, and by sunshade Curtain main shaft opens the air inlet switch of piston cylinder A, control with being fixedly connected with and then pressing start button, PLC controller into quiet positioning pin Pressure inside piston cylinder A processed, so that piston rod A is operated, the running of piston rod A pushes dynamic positioning pin to advance, so that dynamic positioning It sells and is connected and fixed with the inner ring of sunshade main shaft, sunshade main shaft is fixed.Meanwhile PLC controller opens the left and right sides The air inlet switch of cord resistance to deformation detection device upper piston cylinder D controls the pressure inside piston cylinder D, so that piston rod D is operated, The running of piston rod D pushes connecting rod and locating piece to move down, so that the both ends of sunshade side axis are respectively clamped into locating piece In groove;Manually the cord of sunshade is opened again, and the side axis of sunshade are mounted in the card slot of limit fixed block, and The both ends of side axis are mounted in the slot of dynamic locating piece and quiet locating piece.
It the state of sunshade and does not stress at this time, the artificial detection line compared on sunshade edge and size detection plate is seen Whether the edge for examining sunshade coincide with dimension line, can quickly judge whether the size of sunshade and shape are qualified.If vehicle hides The edge and dimension line of positive curtain coincide, then judge that size and the shape of sunshade for qualification, can continue subsequent detection Project;If the edge of vehicle sunshade is misfitted with dimension line, the size and shape for judging sunshade directly remove to be unqualified Underproof sunshade is placed into substandard product region.If when the shape and off-dimension of sunshade, manually from left and right two The locating piece of side and the interior taking-up side axis of the slot for limiting fixed block;Then it presses again " exit button ", PLC controller controls piston The air inlet switch of cylinder A and piston cylinder D and out air cock withdraw piston rod A and dynamic positioning pin and locating piece are kept in the center, then people Work takes out the sunshade on spindle carrier, puts it into defect ware area.
If the shape of sunshade and being of the required size, Pen-down detection button, PLC controller controls piston cylinder B and piston The control switch of cylinder C changes the pressure inside piston cylinder B and piston cylinder C, and control piston rod B and piston rod C is moved toward one another, when When piston rod B and the contact block of the front end piston rod C all touch the main shaft of sunshade, displacement numerical value that displacement sensor one obtains The numerical value detected is needed for the main shaft diameter of axle, displacement sensor one sends numerical value to PLC controller, inside PLC controller Software program conversion after obtain the numerical value of the sunshade main shaft diameter of axle.
PLC controller controls the control switch of piston cylinder E, changes the pressure inside piston cylinder E, control piston rod E is to the right Movement, when the inductor of the front end piston rod E touches the side axis of sunshade, the displacement numerical value that displacement sensor four obtains is to hide Positive curtain lateral dimension needs the numerical value detected, and displacement sensor four sends numerical value to PLC controller, by PLC controller The numerical value of sunshade lateral dimension is obtained after the software program conversion in portion.
Then, the air inlet switch of PLC controller control piston cylinder D and out air cock, adjust the pressure inside piston cylinder D, So that piston rod D bounces back to designated position, after piston rod D bounces back to designated position, by what is connected on piston rod D by draught line Counterweight continues to provide the pulling force being pulled up, and acts on it in side axis of sunshade, and the side axis of sunshade are towed power It acts on and moves up, mobile distance is shown on displacement sensor two and displacement sensor three, and the distance of the movement is general It is 5-10 millimeters, the data transmission that displacement sensor two and displacement sensor three obtain is carried out to PLC controller, PLC controller The data that the resistance to deformation of sunshade both ends of the shaft needs are obtained after conversion.Finally, PLC controller control servo motor B opens It is dynamic, it drives the sliding block on lead screw B to run to the left, that is, drives the locating piece in left side to run to the left, since the both ends of side axis are pacified respectively Mounted in can be between movable locating piece and securing locating piece, and side axis be rigid, after being fixed cannot because of by Power and be stretched, lead screw by servo motor drive by left side locating piece to the left layback when, movable locating piece is by side axis Pulling force forces movable locating piece to be fixed the side movement that can not turn left again, at this point, the tension sensor on movable locating piece The pulling force being subject to then is the numerical value detected required for the pulling force that side axis can bear.
PLC controller by all displacement sensors, tension sensor data and PLC controller in normal data compare Determined.If it is determined that the data qualifier of detection, PLC controls printer and prints detection data, and the finger by being manually attached to product Determine region.If it is determined that detection data is unqualified, the monitoring interface of host computer can then issue alarm, i.e. not print data.All screenings The detection data of positive curtain can be sent to host computer storage, and the data in host computer can deposit by date as the data of quality management Storage.
Finally, completing button is pressed, PLC controller controls all piston cylinders and returns to original state, then by will manually hide Positive curtain is disassembled and is taken out, and detection terminates.

Claims (10)

1. a kind of automatic checkout equipment of sunshade, comprising: workbench (1) is fixed on the electrical control cabinet of workbench (1) bottom (2), PLC controller is installed in electrical control cabinet (2), is fixedly connected on workbench (1) and is connected by conducting wire and PLC controller The control button (3) connect;It is characterized by: being fixedly connected with main shaft diameter of axle testing agency (4), institute on the workbench (1) Stating main shaft diameter of axle testing agency (4) includes the main axis fixing device fixed the main shaft of sunshade on the table, and fixed The diameter of axle detection device of the main shaft diameter of axle is detected on main axis fixing device;Positioned at the opposite face of main shaft diameter of axle testing agency (4), Support plate (5) are fixedly connected on workbench (1);The ruler of detection sunshade size is fixedly connected in the support plate (5) Very little detection device (6);Positioned at the two sides of size detecting device (6), cord resistance to deformation detection device is installed on support plate (5) (7), cord resistance to deformation detection device (7) includes the locating piece (76) of fixed shading curtain side axis, and the upside of locating piece (76) is fixed It is connected with pulling force device for detecting deformation;The inspection of side axis tension is connected on the side of the cord resistance to deformation detection device (7) of side It surveys device (8).
2. according to a kind of automatic checkout equipment of sunshade described in claim 1, it is characterised in that: the main axis fixing device Including the detection support (411) for holding main shaft both ends and it is mounted on fixed main shaft both ends on the outside of detection support (411) Positioning pin, the positioning pin opposite side are connected and fixed with main shaft, and the other end is fixed by locating pin bracket and workbench.
3. according to a kind of automatic checkout equipment of sunshade as claimed in claim 2, it is characterised in that: the positioning pin includes quiet Positioning pin (413) and dynamic positioning pin (414), quiet positioning pin (413) are directly fixed with main shaft;The dynamic positioning pin (414) and work Plug cylinder A(416) piston rod A(415) be fixedly connected, and pass through piston rod A(415) along major axes orientation move back and forth, work as piston Bar A(415) stretch out piston cylinder A(416) when, dynamic positioning pin (414) contacted with spindle nose, when piston rod A(415) is retracted Piston cylinder A(416) when, dynamic positioning pin (414) separate with spindle nose;The dynamic positioning pin (414) is fixed with piston cylinder A At the top of dynamic locating pin bracket (417);Piston cylinder A(416) control switch connect with PLC controller by conducting wire.
4. according to a kind of automatic checkout equipment of sunshade described in any item of Claims 2 or 3, it is characterised in that: described In the detection support (411) at main shaft both ends, it is respectively fixed with the diameter of axle detection device of the detection sunshade main shaft diameter of axle;The axis Diameter detection device includes being mounted on one end of detection support (411) and being connected by lead screw A(421) and detection support (411) activity The piston cylinder B(422 connect), and it is fixed on the piston cylinder C(423 of detection support (411) other end), the lead screw A(421) It is coaxially connected with servo motor;Displacement sensor one (424), piston cylinder C are fixedly connected at the top of piston cylinder B(422) (423) top side detachable is connected with zero piece of school (425);The piston cylinder B(422) and piston cylinder C(423) front end lead to respectively It crosses piston rod B and piston rod C and is fixedly connected with contact block with main spindle table face contact, pacify on the end face that contact block is contacted with main shaft Equipped with inductor;Switch, the piston cylinder B(422 of the servo motor) control switch, piston cylinder C(423) control switch, Displacement sensor one (424) and inductor are connect each by conducting wire with PLC controller respectively.
5. a kind of automatic checkout equipment of sunshade according to claim 1, it is characterised in that: the size detection dress Setting (6) includes 3 block size detection plates, is separately fixed at the lateral detection plate (61) on main axis fixing device opposite, and be fixed on master Longitudinal detection plate (62) of shaft fixing device two sides;Drawing on the end face of the size detection plate has dimension line.
6. according to claim 1 or a kind of automatic checkout equipment of sunshade described in 5 any items, it is characterised in that: institute Stating cord resistance to deformation detection device (7) includes longitudinal detection pedestal (71), and wherein longitudinal detection pedestal (71) of side passes through tight Firmware is fixed on support plate (5), and longitudinal detection pedestal (71) of the other side passes through lead screw B(81) it is movable with support plate (5) Connection, lead screw B(81) side be coaxially connected with servo motor B (82);The lower part of longitudinal detection pedestal (71) is provided with Sliding rail (711) is equipped with sliding block (72) on sliding rail (711), and the bottom of sliding block (72) passes through connecting rod (75) and locating piece (76) It is fixedly connected;The top of longitudinal detection pedestal (71) is fixedly connected with piston cylinder D(73), piston cylinder D(73) pass through piston rod D (74) it is fixedly connected with sliding block (72);Directive wheel (77) and counterweight bucket are fixedly connected at the top of longitudinal detection pedestal (71) (78), piston rod D(74) on be fixedly connected with traction rope (79), the other end of the traction rope (79) passes through directive wheel (77) It is connect afterwards with the counterweight in counterweight bucket (78);Displacement sensor has been respectively fixedly connected on the locating piece (76) of the left and right sides Two (710) and displacement sensor three (712), displacement sensor two (710) are fixedly connected with the bottom of displacement sensor three (712) There are longitudinal detection bar (713);The piston cylinder D(73) control switch, displacement sensor two (710), displacement sensor three (712) it is connect respectively each by conducting wire with PLC controller with servo motor B (82), PLC controller controls servo motor B (82) rotate and reverse pushes sliding block left and right translation on lead screw B(81).
7. a kind of automatic checkout equipment of sunshade according to claim 6, it is characterised in that: mobilizable cord Locating piece (76) in resistance to deformation detection device (7), inside are provided with limit fixed block (714);The limit fixed block (714) it is fixed on support plate (5) by limiting fixed bracket (715);The limit fixed block (714) is by two square groups At top is fixed on limit fixed bracket (715), and spacing is equipped between two squares and forms notch, the notch card The firmly side axis of automobile wound two;The height of the square is greater than the length that the cord of sunshade (11) is pulled up.
8. a kind of automatic checkout equipment of sunshade according to claim 6, it is characterised in that: mobilizable cord In resistance to deformation detection device (7), the side of locating piece (76) Impact direction is fixedly connected with tension sensor (83).
9. a kind of automatic checkout equipment of sunshade according to claim 6, it is characterised in that: mobilizable cord In resistance to deformation detection device (7), it is located at the bottom of its locating piece (76), (5) are fixedly connected on the supporting plate hides for testing The lateral dimension detection device (9) of positive curtain (11) lateral dimension;The lateral dimension detection device (9) includes and support plate (5) transverse direction detection pedestal (91) being fixedly connected, the one end for laterally detecting pedestal (91), which is equipped with, to be detected by lead screw with lateral The piston cylinder E(92 that pedestal (91) is flexibly connected), the lead screw is coaxially connected with servo motor;Piston cylinder E(92) on it is fixed It is connected with displacement sensor four (95);The piston cylinder E(92) pass through piston rod E(93) it is fixedly connected with lateral detection bar (94), inductor is installed at the top of lateral detection bar (94);The piston cylinder E(92) control switch, servo motor, displacement Sensor four (95) and inductor are connect each by conducting wire with PLC controller respectively.
10. a kind of automatic checkout equipment of sunshade according to claim 9, it is characterised in that: the support plate (5) On be removably connected with original point position column (12), the original point position column (12) be contraction pole.
CN201821764466.9U 2018-10-30 2018-10-30 A kind of automatic checkout equipment of sunshade Expired - Fee Related CN208921540U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109187169A (en) * 2018-10-30 2019-01-11 淮安信息职业技术学院 A kind of automatic checkout equipment of car blinds
CN112781858A (en) * 2021-02-24 2021-05-11 宁波帅特龙集团有限公司 Automobile-used sunshade screen assembly detection device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109187169A (en) * 2018-10-30 2019-01-11 淮安信息职业技术学院 A kind of automatic checkout equipment of car blinds
CN112781858A (en) * 2021-02-24 2021-05-11 宁波帅特龙集团有限公司 Automobile-used sunshade screen assembly detection device

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Granted publication date: 20190531

Termination date: 20191030