CN208918825U - A kind of frequency conversion gear pump - Google Patents

A kind of frequency conversion gear pump Download PDF

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Publication number
CN208918825U
CN208918825U CN201821690654.1U CN201821690654U CN208918825U CN 208918825 U CN208918825 U CN 208918825U CN 201821690654 U CN201821690654 U CN 201821690654U CN 208918825 U CN208918825 U CN 208918825U
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China
Prior art keywords
pump
head
gear pump
pump case
frequency conversion
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CN201821690654.1U
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Chinese (zh)
Inventor
邱志伟
丁良尹
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Xi'an Li Hua Energy Saving Technology Co
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Xi'an Li Hua Energy Saving Technology Co
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Abstract

The utility model discloses a kind of frequency conversion gear pumps, including pump case and gear pump head;Brushless DC motor stator interference fit is fixed on pump case inner wall, pump case inner wall is equipped with drive end bearing bracket, front-end bearing pedestal is welded on drive end bearing bracket, fore bearing is installed on front-end bearing pedestal, gear pump head is installed on drive end bearing bracket, brshless DC motor p-m rotor one end is directly connected to gear pump head, front head is installed in pump case, it is equipped on rear head in pump case, rear bearing block is installed on rear head, rear bearing is installed on rear bearing block, the brshless DC motor p-m rotor other end is mounted in rear bearing, connecting terminal and terminal box are installed on rear head, the wiring of brushless DC motor stator is connected by connecting terminal with external driving and the wiring of governor, pump intake and pump discharge are provided in pump case.The frequency conversion gear pump solves deficiency of the existing gear pump on conveying refrigerant, keeps gear pump working range wider, more stable, more efficient energy conservation.

Description

A kind of frequency conversion gear pump
Technical field
The utility model relates to computer room or data center's air-conditioning technical field more particularly to a kind of frequency conversion gear pumps.
Background technique
In field of Refrigeration and Air-conditioning, the use with gear pump conveying refrigerant is more and more.Since gear pump is positive displacement Pump, discharge capacity need flow automatic regulation it has been determined that under variable working condition, and common mode is to pass through to gear pump with frequency converter Frequency converter carrys out adjustment gear pumpage.But this mode has the disadvantage that:
1. adjustable range is relatively narrow, can not wide scope use, need replacing different type of machines under different operating conditions;
2. being easy to appear instability of flow when variable frequency adjustment;
3. when converting operation, noise of motor is big;
4. individually matching frequency converter, increased costs.
Utility model content
In order to solve the above-mentioned technical problem the utility model, provides a kind of frequency conversion gear pump, solve existing gear pump and exist The deficiency on refrigerant is conveyed, keeps gear pump working range wider, more stable, more efficient energy conservation.
The utility model is to be achieved through the following technical solutions:
A kind of frequency conversion gear pump, including pump case and gear pump head;Brushless DC motor stator interference fit is fixed on pump Inner walls, pump case inner wall are equipped with drive end bearing bracket, and front-end bearing pedestal is welded on drive end bearing bracket, is equipped with front axle on front-end bearing pedestal It holds, gear pump head is installed on drive end bearing bracket, brshless DC motor p-m rotor one end is directly connected to gear pump head, pacifies in pump case It equipped with front head, is equipped on rear head in pump case, rear bearing block is installed on rear head, rear axle is installed on rear bearing block It holds, the brshless DC motor p-m rotor other end is mounted in rear bearing, and connecting terminal and terminal box, nothing are equipped on rear head The wiring of brushless motor stator is connected by connecting terminal with external driving and the wiring of governor, and pump is provided in pump case Entrance and pump discharge.
The gear pump head is bolted on drive end bearing bracket, and fore bearing is mounted in the hole of front-end bearing pedestal.
The gear pump head includes backgear cover board, gear assembly and front gear cover board;Before backgear cover board is fixed on On end cap, backgear cover forward end successively installs gear assembly and front gear cover board, and blending bolt is urgent.
The rear bearing is mounted in rear bearing bore, and rear bearing block is fixed by welding on rear head.
Pump case, front head and the rear head forms a closed cavity by welding.
In the brushless DC motor stator interference fit indentation pump case, there is limited step in pump case, it is ensured that nothing Brushless motor stator is pressed onto position and withstands on step.
The pump case is mounted on the base.
The drive end bearing bracket is mounted on pump case inner wall and spot welding is fixed.
Compared with prior art, the utility model has technical effect beneficial below:
Frequency conversion gear pump provided by the utility model solves deficiency of the existing gear pump on conveying refrigerant, makes gear pump Working range is wider, more stable, more efficient energy conservation.Meanwhile flow adjustment range is wide, can a pump use in various operating conditions Under;Flow is more stable when variable frequency adjustment, more reliable;Cost is lower;Noise is smaller;Small power consumption.
Detailed description of the invention
Fig. 1 is frequency conversion gear pump structure schematic diagram provided by the utility model.
Wherein, 1 is pump intake, and 2 be pump case, and 3 be drive end bearing bracket, and 4 be fore bearing, and 5 be front-end bearing pedestal, and 6 be brushless direct-current Motor permanent magnetic rotor, 7 be brushless DC motor stator, and 8 be pump discharge, and 9 be rear head, and 10 be connecting terminal, and 11 be terminal box, 12 be rear bearing block, and 13 be rear bearing, and 14 be pedestal, and 15 be backgear cover board, and 16 be gear assembly, and 17 be front gear cover board, 18 be front head, and 19 be external driving and governor.
Specific embodiment
The utility model is described in further detail below with reference to specific embodiment, described is to the utility model Explanation rather than limit.
Referring to Fig. 1, a kind of frequency conversion gear pump, including pump case 2 and gear pump head;7 interference of brushless DC motor stator is matched Conjunction is fixed on 2 inner wall of pump case, and 2 inner wall of pump case is equipped with drive end bearing bracket 3, front-end bearing pedestal 5, fore bearing are welded on drive end bearing bracket 3 Fore bearing 4 is installed on seat 5, gear pump head is installed, 6 one end of brshless DC motor p-m rotor is directly connected on drive end bearing bracket 3 Gear pump head is equipped with front head 18 in pump case 2, is equipped on rear head 9 in pump case 2, is equipped with rear axle on rear head 9 Seat 12 is held, rear bearing 13 is installed on rear bearing block 12,6 other end of brshless DC motor p-m rotor is mounted on rear bearing 13 On, connecting terminal 10 and terminal box 11 are installed, the wiring of brushless DC motor stator 7 passes through connecting terminal 10 on rear head 9 It is connected with external driving and the wiring of governor 19, pump intake 1 and pump discharge 8 is provided in pump case 2.
The gear pump head is bolted on drive end bearing bracket 3, and fore bearing 4 is mounted in the hole of front-end bearing pedestal 5.
The gear pump head includes backgear cover board 15, gear assembly 16 and front gear cover board 17;Backgear cover board 15 It is fixed on drive end bearing bracket 3, gear assembly 16 and front gear cover board 17 are successively installed in 15 front end of backgear cover board, and blending bolt is beaten Tightly.
The rear bearing 13 is mounted in rear bearing bore, and rear bearing block 12 is fixed by welding on rear head 9.
Pump case 2, front head 18 and the rear head 9 forms a closed cavity by welding.
In the interference fit indentation pump case 2 of brushless DC motor stator 7, there is limited step in pump case 2, it is ensured that Brushless DC motor stator 7 is pressed onto position and withstands on step.
The pump case 2 is mounted on pedestal 14.
The drive end bearing bracket 3 is mounted on 2 inner wall of pump case and spot welding is fixed.
Specifically, gear pump head is made of gear assembly 16, backgear cover board 15 and front gear cover board 17.Gear pump head is logical It crosses and is bolted on drive end bearing bracket 3, fore bearing 4 is mounted in the hole of front-end bearing pedestal 5.Brushless DC motor stator 7 is interference fitted It is pressed into pump case 2, has limited step in pump case 2, it is ensured that brushless DC motor stator 7 is pressed onto position and withstands on step.Rear axle It holds 13 to be mounted in rear bearing bore, rear bearing block 12 is fixed by welding on rear head 9.Brshless DC motor p-m rotor 6 are directly connected to gear pump head, save shaft coupling, are driven more efficient.Pump case 2, front head 18 and rear head 9 pass through welding, shape At a closed cavity.The wiring of brushless DC motor stator 7 and external driving and the wiring of governor 19 are by connecting terminal 10 Conducting.
Installation procedure: pedestal 14 is welded in pump case 2, and the interference fit of brushless DC motor stator 7 is fixed on pump case 2 Inner wall, fore bearing 4 are mounted on front-end bearing pedestal 5, and front-end bearing pedestal 5 is welded on drive end bearing bracket 3, and drive end bearing bracket 3 is mounted in pump case 2 Wall simultaneously fix by spot welding, installs brshless DC motor p-m rotor 6, rear bearing 13 is mounted on rear bearing block 12, rear bearing block 12 It is mounted on rear head 9, rear head 9 is mounted in pump case 2, and backgear cover board 15 is fixed on drive end bearing bracket 3, successively installs tooth Wheel assembly 16 and 17 blending bolt of front gear cover board are urgent, and front head 18 is mounted in pump case 2.
Coolant media is inhaled into pump from pump intake 1, after the pressurization of gear assembly 16, front-end bearing pedestal 5 is flowed through, to fore bearing 4 are lubricated;By brushless DC motor stator 7, motor is cooled down;Later through rear bearing carrier 12, to rear bearing 13 It is lubricated;It is most flowed out afterwards through pump discharge 8, completes the transmission process of a medium.The axis of motor shaft and pump head is an axis, is saved Intermediate shaft coupling is removed, centering is more preferable, and transmission efficiency is higher.
Use without Hall 180 degree sine wave direct current variable frequency motor (abbreviation BLDC) by brshless DC motor p-m rotor 6, Brushless DC motor stator 7 and external driving and governor 19 form, and the BLDC control program of no Hall and have Hall BLDC's Basic principle is similar, is all with so-called " six step reverses ", according to the current position of brshless DC motor p-m rotor, according to one Fixed sequence rotates BLDC motor to stator winding i.e. brushless DC motor stator energization.Except that without Hall BLDC does not need hall effect sensor, judges brshless DC motor forever by detecting the back electromotive force zero-crossing of stator winding The current position of magnet rotor.Compared with the scheme for having Hall, most clear advantage is exactly to reduce costs, reduce volume.And Motor down-lead becomes 3 from 8, keeps wiring debugging all greatly simplified.In addition, Hall sensor is easy by outside temperature and magnetic field etc. The influence of boundary's environment, failure rate are higher.Therefore, no Hall BLDC is more and more applied, and is just gradually taken in many occasions , there is Hall BLDC in generation.The variable frequency adjustment to motor is realized by adjusting the speed regulation knob on external driving and governor 19.Nothing Hall 180 degree sine wave direct current variable frequency motor is also referred to as without Hall brushless DC motor.
No Hall brushless DC motor by brushless DC motor stator, brshless DC motor p-m rotor and it is external driving and Governor composition.Its internal electromagnetic process occurred is similar with common brushed DC motor, and brshless DC motor had both had directly The features such as galvanic electricity machine good speed adjusting performance, and there is simple ac motor structure, non-commutation spark, reliable for operation and be easy to tie up The advantages that shield.
Brshless DC motor can be divided into trapezoidal and sinusoidal motor, the back-emf that different windings generates by winding connection Difference, trapezoidal winding generate trapezoidal back-emf, and sine windings generate sinusoidal back-emf.The control of square wave driving motor is simple, is easy The problems such as realizing, existing simultaneously torque pulsation, commutation noise, in the application field that some pairs of noises require, there are limitations. Compared with traditional square wave control, sinusoidal drive electric machine phase current is sine, and consecutive variations, no converting commutating current are mutated, therefore Motor operation noise is low, therefore drives gear pump using 180 degree sine wave direct current variable frequency motor.
Frequency conversion gear pump provided by the utility model solves deficiency of the existing gear pump on conveying refrigerant, makes gear pump Working range is wider, more stable, more efficient energy conservation.Meanwhile flow adjustment range is wide, can a pump use in various operating conditions Under;Flow is more stable when variable frequency adjustment, more reliable;Cost is lower;Noise is smaller;Small power consumption.
The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above.Current row The technical staff of industry is described in above embodiments and description it should be appreciated that the present utility model is not limited to the above embodiments Only illustrate the principles of the present invention, on the premise of not departing from the spirit and scope of the utility model, the utility model is also It will have various changes and improvements, these various changes and improvements fall within the scope of the claimed invention.The utility model Claimed range is defined by the appending claims and its equivalent thereof.

Claims (8)

1. a kind of frequency conversion gear pump, which is characterized in that including pump case (2) and gear pump head;Brushless DC motor stator (7) mistake Cooperation of being full of is fixed on pump case (2) inner wall, and pump case (2) inner wall is equipped with drive end bearing bracket (3), and drive end bearing bracket is welded with front axle on (3) It holds seat (5), is equipped on front-end bearing pedestal (5) fore bearing (4), gear pump head is installed, brshless DC motor is forever on drive end bearing bracket (3) Magnet rotor (6) one end is directly connected to gear pump head, is equipped in pump case (2) front head (18), after being equipped in pump case (2) It on end socket (9), is equipped with rear bearing block (12), is equipped on rear bearing block (12) rear bearing (13) on rear head (9), it is brushless straight Stream motor permanent magnetic rotor (6) other end is mounted on rear bearing (13), and connecting terminal (10) and wiring are equipped on rear head (9) Box (11), the wiring that the wiring of brushless DC motor stator (7) passes through connecting terminal (10) and external driving and governor (19) It is connected, is provided with pump intake (1) and pump discharge (8) in pump case (2).
2. frequency conversion gear pump according to claim 1, which is characterized in that the gear pump head is bolted preceding On end cap (3), fore bearing (4) is mounted in the hole of front-end bearing pedestal (5).
3. frequency conversion gear pump according to claim 1, which is characterized in that the gear pump head includes backgear cover board (15), gear assembly (16) and front gear cover board (17);Backgear cover board (15) is fixed on drive end bearing bracket (3), backgear cover board (15) gear assembly (16) and front gear cover board (17) are successively installed in front end, and blending bolt is urgent.
4. frequency conversion gear pump according to claim 1, which is characterized in that the rear bearing (13) is mounted on rear bearing block In hole, rear bearing block (12) is fixed by welding on rear head (9).
5. frequency conversion gear pump according to claim 1, which is characterized in that the pump case (2), front head (18) and after End socket (9) forms a closed cavity by welding.
6. frequency conversion gear pump according to claim 1, which is characterized in that described brushless DC motor stator (7) interference In cooperation indentation pump case (2), there is limited step in pump case (2), it is ensured that brushless DC motor stator (7) is pressed onto position and withstands on platform On rank.
7. frequency conversion gear pump according to claim 1, which is characterized in that the pump case (2) is mounted on pedestal (14) On.
8. frequency conversion gear pump according to claim 1, which is characterized in that the drive end bearing bracket (3) is mounted on pump case (2) Inner wall simultaneously fix by spot welding.
CN201821690654.1U 2018-10-18 2018-10-18 A kind of frequency conversion gear pump Active CN208918825U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821690654.1U CN208918825U (en) 2018-10-18 2018-10-18 A kind of frequency conversion gear pump

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821690654.1U CN208918825U (en) 2018-10-18 2018-10-18 A kind of frequency conversion gear pump

Publications (1)

Publication Number Publication Date
CN208918825U true CN208918825U (en) 2019-05-31

Family

ID=66709751

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201821690654.1U Active CN208918825U (en) 2018-10-18 2018-10-18 A kind of frequency conversion gear pump

Country Status (1)

Country Link
CN (1) CN208918825U (en)

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