CN208236678U - A kind of automobile brshless DC motor water pump - Google Patents

A kind of automobile brshless DC motor water pump Download PDF

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Publication number
CN208236678U
CN208236678U CN201820652897.XU CN201820652897U CN208236678U CN 208236678 U CN208236678 U CN 208236678U CN 201820652897 U CN201820652897 U CN 201820652897U CN 208236678 U CN208236678 U CN 208236678U
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motor
pump
end cover
stator
water
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CN201820652897.XU
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李忠山
周庆胜
计传锋
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Zhejiang Qianjia Automobile Parts Co Ltd
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Zhejiang Qianjia Automobile Parts Co Ltd
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Abstract

本实用新型主要公开了一种汽车用无刷直流电机水泵,其技术方案:包括电机外壳、定子组件、定子密封端盖、转子组件、轴和泵体,所述定子密封端盖与电机外壳连接,所述定子组件连接于外壳内部,所述转子组件连接在轴上,所述泵体包括泵端盖,所述泵端盖与电机外壳连接,所述泵端盖一侧设有进水口,所述泵端盖另一侧设有出水口,定子组件是通过定子密封端盖而与水隔离的,转子组件则是浸泡在水中与叶轮一起旋转。这样可保证电机的通电部分即电机绕组和控制电路板,不受水的侵蚀而损坏,从而大大提高了水泵的使用寿命,又因无刷电机是由电子电路控制换向的,它没有有刷电机的碳刷和换向器的磨损,因此整个水泵的寿命即可大大的延长。

The utility model mainly discloses a brushless DC motor water pump for automobiles, and its technical scheme includes a motor casing, a stator assembly, a stator sealing end cover, a rotor assembly, a shaft and a pump body, and the stator sealing end cover is connected with the motor casing , the stator assembly is connected inside the casing, the rotor assembly is connected to the shaft, the pump body includes a pump end cover, the pump end cover is connected to the motor casing, and a water inlet is provided on one side of the pump end cover, The other side of the end cover of the pump is provided with a water outlet, the stator assembly is isolated from water through the stator sealing end cover, and the rotor assembly is soaked in water and rotates together with the impeller. This can ensure that the energized part of the motor, that is, the motor winding and the control circuit board, will not be damaged by water erosion, thereby greatly improving the service life of the water pump, and because the brushless motor is controlled by an electronic circuit, it does not have a brush. The carbon brushes and commutators of the motor are worn out, so the life of the entire water pump can be greatly extended.

Description

一种汽车用无刷直流电机水泵A brushless DC motor water pump for automobiles

技术领域technical field

本实用新型涉及水泵技术领域,特别是一种汽车用无刷直流电机水泵。The utility model relates to the technical field of water pumps, in particular to a brushless DC motor water pump for automobiles.

背景技术Background technique

汽车水泵是将发动机中的热水,抽到带有散热器的水箱中,使热水和冷水交替转换,进行无限循环,让发动机迅速冷却的重要部件。只要发动机在运行,水泵也在随之而运行。较早之前汽车上使用的水泵,均为机械水泵,它是由发动机通过一条皮带,来带动水泵的转子,让水泵运行。因为皮带容易磨损或脱落,以及水泵的转子,长期朝着皮带拉力的方向运转,而使水泵的密封件和所使用的轴承极易磨损,因此产生漏水而使水泵寿命缩短。后来,改为用有刷直流电机带动水泵,来替代机械水泵。因为有刷直流电机中,存在一个碳刷和换向器之间的相互摩擦,使碳刷和换向器磨损较快,因此有刷直流电机的寿命也较短。The automobile water pump is an important part that pumps the hot water in the engine into the water tank with the radiator, alternately converts the hot water and cold water, and performs an infinite cycle to cool the engine rapidly. As long as the engine is running, the water pump is also running. The water pumps used in cars earlier were all mechanical water pumps. It was driven by the engine through a belt to drive the rotor of the water pump to make the water pump run. Because the belt is easy to wear or fall off, and the rotor of the water pump runs in the direction of belt tension for a long time, the seals and bearings used in the water pump are easily worn, resulting in water leakage and shortening the life of the water pump. Later, the water pump was driven by a brushed DC motor to replace the mechanical water pump. Because in the brushed DC motor, there is mutual friction between a carbon brush and the commutator, which makes the carbon brush and the commutator wear out faster, so the life of the brushed DC motor is also shorter.

实用新型内容Utility model content

本实用新型的目的是为了解决现有技术中存在的缺点,提出一种汽车用无刷直流电机水泵,具有结构简单、防水及寿命长的优点。The purpose of the utility model is to solve the shortcomings in the prior art, and propose a brushless DC motor water pump for automobiles, which has the advantages of simple structure, waterproof and long life.

为了达到上述目的,本实用新型通过以下技术方案来实现:一种汽车用无刷直流电机水泵,包括电机外壳、定子组件、定子密封端盖、转子组件、轴和泵体,所述定子密封端盖与电机外壳连接,所述定子组件连接于外壳内部,所述转子组件连接在轴上,所述泵体包括泵端盖,所述泵端盖与电机外壳连接,所述泵端盖一侧设有进水口,所述泵端盖另一侧设有出水口。In order to achieve the above object, the utility model is realized through the following technical solutions: a brushless DC motor water pump for automobiles, including a motor casing, a stator assembly, a stator sealing end cover, a rotor assembly, a shaft and a pump body, the stator sealing end The cover is connected to the motor casing, the stator assembly is connected to the inside of the casing, the rotor assembly is connected to the shaft, the pump body includes a pump end cover, the pump end cover is connected to the motor casing, and one side of the pump end cover A water inlet is provided, and a water outlet is provided on the other side of the end cover of the pump.

进一步设置为:所述定子组件包括定子铁芯、铁芯两端的绝缘片、电机绕组以及控制电路板,所述定子铁芯固定于绝缘片上,所述电机绕组为三相星形绕组并缠绕于定子铁芯上,其三个引出端与控制电路板连接。It is further set that: the stator assembly includes a stator core, insulating sheets at both ends of the iron core, a motor winding and a control circuit board, the stator core is fixed on the insulating sheet, and the motor winding is a three-phase star winding wound on On the stator core, its three leads are connected with the control circuit board.

进一步设置为:所述转子组件包括注塑件、轴承、叶轮和磁钢,所述注塑件内圆连接轴承,所述注塑件外圆连接磁钢,所述注塑件端部连接叶轮。It is further provided that: the rotor assembly includes an injection molded part, a bearing, an impeller and a magnetic steel, the inner circle of the injection molded part is connected to the bearing, the outer circle of the injection molded part is connected to the magnetic steel, and the end of the injection molded part is connected to the impeller.

进一步设置为:所述泵端盖与电机外壳之间设有密封圈,所述泵端盖与电机外壳固定连接,密封效果好。It is further set as: a sealing ring is provided between the pump end cover and the motor casing, the pump end cover is fixedly connected with the motor casing, and the sealing effect is good.

进一步设置为:所述注塑件与叶轮焊接,连接稳固。It is further set that: the injection molded part is welded with the impeller, and the connection is stable.

本实用新型具有有益效果为:The utility model has beneficial effects as follows:

无刷直流电机水泵通电以后,通过控制电路板控制电机绕组,按一定的顺序通电,从而电机绕组周围产生相应的磁场,该磁场又与磁钢所产生的磁场相互作用,而使整个转子组件旋转,从而带动叶轮旋转,无刷直流电机水泵即开始运行。无刷直流电机水泵运行时,所述定子密封端盖与电机外壳连接,定子组件位于电机外壳内部,定子组件是通过定子密封端盖而与水隔离的,转子组件则是浸泡在水中与叶轮一起旋转。这样可保证电机的通电部分即电机绕组和控制电路板,不受水的侵蚀而损坏,从而大大提高了水泵的使用寿命,又因无刷电机是由电子电路控制换向的,它没有有刷电机的碳刷和换向器的磨损,因此整个水泵的寿命即可大大的延长。After the brushless DC motor water pump is energized, the motor winding is controlled by the control circuit board, and the power is energized in a certain order, so that a corresponding magnetic field is generated around the motor winding, and the magnetic field interacts with the magnetic field generated by the magnetic steel to make the entire rotor assembly rotate. , so as to drive the impeller to rotate, and the brushless DC motor water pump starts to run. When the brushless DC motor water pump is running, the stator sealing end cover is connected to the motor casing, the stator assembly is located inside the motor casing, the stator assembly is isolated from water through the stator sealing end cover, and the rotor assembly is immersed in water together with the impeller rotate. This can ensure that the energized part of the motor, that is, the motor winding and the control circuit board, will not be damaged by water erosion, thereby greatly improving the service life of the water pump, and because the brushless motor is controlled by an electronic circuit, it does not have a brush. The carbon brushes and commutators of the motor are worn out, so the life of the entire water pump can be greatly extended.

附图说明Description of drawings

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

附图标记:1、电机外壳;2、定子组件;3、定子密封端盖;4、转子组件;41、控制电路板;42、注塑件;43、轴承;44、叶轮;45、磁钢;5、泵体;51、泵端盖;52、进水口;53、出水口;6、定子铁芯;7、绝缘片;8、电机绕组;9、轴。Reference signs: 1. Motor casing; 2. Stator assembly; 3. Stator sealing end cover; 4. Rotor assembly; 41. Control circuit board; 42. Injection molded part; 43. Bearing; 44. Impeller; 45. Magnetic steel; 5. Pump body; 51. Pump end cover; 52. Water inlet; 53. Water outlet; 6. Stator core; 7. Insulation sheet; 8. Motor winding; 9. Shaft.

具体实施方式Detailed ways

结合附图,对本实用新型较佳实施例做进一步详细说明。In conjunction with the accompanying drawings, the preferred embodiments of the utility model are further described in detail.

如图1所述的一种汽车用无刷直流电机水泵,包括电机外壳、定子组件、定子密封端盖、转子组件、轴和泵体,所述定子密封端盖与电机外壳连接,所述定子组件连接于外壳内部,所述转子组件连接在轴上,所述泵体包括泵端盖,所述泵端盖与电机外壳连接,所述泵端盖一侧设有进水口,所述泵端盖另一侧设有出水口。A brushless DC motor water pump for automobiles as shown in Figure 1, comprising a motor housing, a stator assembly, a stator sealing end cover, a rotor assembly, a shaft and a pump body, the stator sealing end cover is connected with the motor housing, and the stator The assembly is connected inside the housing, the rotor assembly is connected to the shaft, the pump body includes a pump end cover, the pump end cover is connected to the motor casing, a water inlet is provided on one side of the pump end cover, and the pump end The other side of the cover is provided with a water outlet.

所述定子组件包括定子铁芯、铁芯两端的绝缘片、电机绕组以及控制电路板,所述定子铁芯固定于绝缘片上,所述电机绕组为三相星形绕组并缠绕于定子铁芯上,其三个引出端与控制电路板连接。The stator assembly includes a stator core, insulating sheets at both ends of the iron core, a motor winding and a control circuit board, the stator core is fixed on the insulating sheet, and the motor winding is a three-phase star winding wound on the stator core , and its three leads are connected to the control circuit board.

所述转子组件包括注塑件、轴承、叶轮和磁钢,所述注塑件内圆连接轴承,所述注塑件外圆连接磁钢,所述注塑件端部连接叶轮,所述注塑件与叶轮焊接,连接稳固。所述泵端盖与电机外壳之间设有密封圈,所述泵端盖与电机外壳固定连接,密封效果好。The rotor assembly includes an injection molded part, a bearing, an impeller and a magnetic steel, the inner circle of the injection molded part is connected to the bearing, the outer circle of the injection molded part is connected to the magnetic steel, the end of the injection molded part is connected to the impeller, and the injection molded part is welded to the impeller , the connection is firm. A sealing ring is provided between the pump end cover and the motor casing, and the pump end cover is fixedly connected with the motor casing, and the sealing effect is good.

实际工作时,无刷直流电机水泵通过外接电源通电,控制电路板控制电机绕组,按一定的顺序通电,从而电机绕组周围产生相应的磁场,该磁场又与磁钢所产生的磁场相互作用,轴承会进行旋转,而使注塑件旋转,从而同时带动叶轮旋转,无刷直流电机水泵即开始运行。无刷直流电机水泵运行时,所述定子密封端盖与电机外壳连接,定子组件位于电机外壳内部,定子组件是通过定子密封端盖而与水隔离的,转子组件则是浸泡在水中与叶轮一起旋转。这样可保证电机的通电部分即电机绕组和控制电路板,不受水的侵蚀而损坏,从而大大提高了水泵的使用寿命,又因无刷电机是由电子电路控制换向的,它没有有刷电机的碳刷和换向器的磨损,因此整个水泵的寿命即可大大的延长。In actual work, the brushless DC motor water pump is energized by an external power supply, the control circuit board controls the motor windings, and energizes in a certain order, so that a corresponding magnetic field is generated around the motor windings, and the magnetic field interacts with the magnetic field generated by the magnetic steel. It will rotate, and the injection molded part will rotate, which will drive the impeller to rotate at the same time, and the brushless DC motor water pump will start to run. When the brushless DC motor water pump is running, the stator sealing end cover is connected to the motor casing, the stator assembly is located inside the motor casing, the stator assembly is isolated from water through the stator sealing end cover, and the rotor assembly is immersed in water together with the impeller rotate. This can ensure that the energized part of the motor, that is, the motor winding and the control circuit board, will not be damaged by water erosion, thereby greatly improving the service life of the water pump, and because the brushless motor is controlled by an electronic circuit, it does not have a brush. The carbon brushes and commutators of the motor are worn out, so the life of the entire water pump can be greatly extended.

上述实施例仅用于解释说明本实用新型的发明构思,而非对本实用新型权利保护的限定,凡利用此构思对本实用新型进行非实质性的改动,均应落入本实用新型的保护范围。The above-mentioned embodiments are only used to explain the inventive concept of the present utility model, but not to limit the protection of the utility model rights. Any insubstantial changes made to the utility model by using this concept should fall within the protection scope of the utility model.

Claims (5)

1.一种汽车用无刷直流电机水泵,其特征在于:包括电机外壳(1)、定子组件(2)、定子密封端盖(3)、转子组件(4)、轴(9)和泵体(5),所述定子密封端盖(3)与电机外壳(1)连接,所述定子组件(2)连接于外壳内部,所述转子组件(4)连接在轴(9)上,所述泵体(5)包括泵端盖(51),所述泵端盖(51)与电机外壳(1)连接,所述泵端盖(51)一侧设有进水口(52),所述泵端盖(51)另一侧设有出水口(53)。1. A brushless DC motor water pump for automobiles, characterized in that: it comprises a motor casing (1), a stator assembly (2), a stator sealing end cover (3), a rotor assembly (4), an axle (9) and a pump body (5), the stator sealing end cover (3) is connected to the motor casing (1), the stator assembly (2) is connected to the inside of the casing, the rotor assembly (4) is connected to the shaft (9), the The pump body (5) includes a pump end cover (51), the pump end cover (51) is connected with the motor casing (1), and a water inlet (52) is provided on one side of the pump end cover (51). The other side of the end cover (51) is provided with a water outlet (53). 2.根据权利要求1所述的一种汽车用无刷直流电机水泵,其特征在于:所述定子组件(2)包括定子铁芯(6)、铁芯两端的绝缘片(7)、电机绕组(8)以及控制电路板(41),所述定子铁芯(6)固定于绝缘片(7)上,所述电机绕组(8)为三相星形绕组并缠绕于定子铁芯上,其三个引出端与控制电路板(41)连接。2. A brushless DC motor water pump for automobiles according to claim 1, characterized in that: the stator assembly (2) comprises a stator core (6), insulating sheets (7) at both ends of the core, motor windings (8) and the control circuit board (41), the stator core (6) is fixed on the insulating sheet (7), the motor winding (8) is a three-phase star winding and is wound on the stator core, which The three lead ends are connected with the control circuit board (41). 3.根据权利要求1所述的一种汽车用无刷直流电机水泵,其特征在于:所述转子组件(4)包括注塑件(42)、轴承(43)、叶轮(44)和磁钢(45),所述注塑件(42)内圆连接轴承(43),所述注塑件(42)外圆连接磁钢(45),所述注塑件(42)端部连接叶轮(44)。3. A brushless DC motor water pump for automobiles according to claim 1, characterized in that: the rotor assembly (4) includes injection molded parts (42), bearings (43), impellers (44) and magnetic steel ( 45), the inner circle of the injection molded part (42) is connected to the bearing (43), the outer circle of the injection molded part (42) is connected to the magnetic steel (45), and the end of the injection molded part (42) is connected to the impeller (44). 4.根据权利要求1所述的一种汽车用无刷直流电机水泵,其特征在于:所述泵端盖(51)与电机外壳(1)之间设有密封圈,所述泵端盖(51)与电机外壳(1)固定连接。4. A brushless DC motor water pump for automobiles according to claim 1, characterized in that: a sealing ring is provided between the pump end cover (51) and the motor housing (1), and the pump end cover ( 51) is fixedly connected with the motor casing (1). 5.根据权利要求3所述的一种汽车用无刷直流电机水泵,其特征在于:所述注塑件(42)与叶轮(44)焊接。5. A brushless DC motor water pump for automobiles according to claim 3, characterized in that: the injection molded part (42) is welded to the impeller (44).
CN201820652897.XU 2018-05-04 2018-05-04 A kind of automobile brshless DC motor water pump Expired - Fee Related CN208236678U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112032069A (en) * 2020-08-26 2020-12-04 南京胜捷电机制造有限公司 Brushless electronic pump of lightweight car
WO2020253173A1 (en) * 2019-06-21 2020-12-24 赛格威科技有限公司 All-terrain vehicle
CN117713423A (en) * 2023-12-14 2024-03-15 北京中辰创信科技有限公司 Plastic package motor

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020253173A1 (en) * 2019-06-21 2020-12-24 赛格威科技有限公司 All-terrain vehicle
CN112032069A (en) * 2020-08-26 2020-12-04 南京胜捷电机制造有限公司 Brushless electronic pump of lightweight car
CN117713423A (en) * 2023-12-14 2024-03-15 北京中辰创信科技有限公司 Plastic package motor
CN117713423B (en) * 2023-12-14 2024-06-14 广东鼎利电机科技有限公司 Plastic package motor

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