CN208913499U - Pipe fitting installation device - Google Patents
Pipe fitting installation device Download PDFInfo
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- CN208913499U CN208913499U CN201821745629.9U CN201821745629U CN208913499U CN 208913499 U CN208913499 U CN 208913499U CN 201821745629 U CN201821745629 U CN 201821745629U CN 208913499 U CN208913499 U CN 208913499U
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- positioning region
- pipe fitting
- heat exchanger
- mounting device
- control unit
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- 238000009434 installation Methods 0.000 title claims abstract description 62
- 230000005611 electricity Effects 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 47
- 238000001514 detection method Methods 0.000 claims description 19
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 15
- 230000007246 mechanism Effects 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 3
- 238000011144 upstream manufacturing Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 11
- 239000010949 copper Substances 0.000 description 11
- 229910052802 copper Inorganic materials 0.000 description 11
- 238000000034 method Methods 0.000 description 8
- 238000010276 construction Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000003028 elevating effect Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000006870 function Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000012163 sequencing technique Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model provides a pipe fitting installation device. The pipe fitting installation device comprises an installation base, a control part, a positioning part and a working part, wherein the control part is connected with the installation base, the positioning part is movably connected with the installation base, the control part is electrically connected with the positioning part, the positioning part can be controlled by the control part to position heat exchangers with different sizes, the working part is connected with the positioning part, the working part is electrically connected with the control part, and the working part is used for installing pipe fittings at preset installation positions of the heat exchangers. Through with location portion movably setting up on the installation basis, control portion and location portion and work portion electricity are connected, but the steerable location portion of control portion fixes a position and fixes not unidimensional heat exchanger to make the work portion can be accurate with the pipe fitting installation in the preset position of heat exchanger, set up like this and improved pipe fitting installation device's commonality, reduced manufacturing cost.
Description
Technical field
The utility model relates to air-conditioning equipment mounting technique fields, in particular to a kind of pipe fitting mounting device.
Background technique
It is that single copper pipe elbow is inserted into heat exchanger copper pipe by operative employee that existing heat exchanger, which inserts the work of copper pipe elbow, not only
Production efficiency is low, large labor intensity, and with the increase of air-conditioning type, the mode for inserting elbow is also increasing, and will lead to people
Work plugs in copper pipe elbow qualification rate and there is reduced risk.In addition, existing automation pipe fitting mounting device can only be directed to fixed ruler
Very little heat exchanger is installed, and device versatility is not strong, and plug-platform is fixed, and can not be applicable in multiple product.
Utility model content
The main purpose of the utility model is to provide a kind of pipe fitting mounting devices, are installed with solving pipe fitting in the prior art
Device can not be applicable in the problem of different sized products.
To achieve the goals above, one aspect according to the present utility model provides a kind of pipe fitting mounting device, packet
It includes: installation foundation；Control unit, control unit are connected with installation foundation；Positioning region, positioning region are movably connected with installation foundation
It connects, control unit is electrically connected with positioning region, and control unit can control positioning region to position various sizes of heat exchanger；Work department,
Work department is connected with positioning region, and work department is electrically connected with control unit, and work department is used to for pipe fitting being mounted on the default of heat exchanger
Installation site.
Further, positioning region is multiple, and the different location of multiple positioning region heat exchanging devices is positioned.
Further, multiple positioning regions include: the first positioning region, and the first positioning region is electrically connected with control unit, the first positioning
The first end in portion is connected with installation foundation, and the second end of the first positioning region is connected with work department, and the second of the first positioning region
End can move along the vertical direction, to be adapted to the heat exchanger of different height；Second positioning region, the second positioning region are electrically connected with control unit
It connects, the second positioning region is movably connected with the second end of the first positioning region, and the second positioning region can be along the length side of heat exchanger
To movement, on the length direction of heat exchanger heat exchanging device positioned；Third positioning region, third positioning region and control unit electricity
Connection, third positioning region are movably connected with the second end of the first positioning region, and third positioning region is adjacent with the second positioning region
Ground setting, third positioning region can move along the width direction of heat exchanger, in the width direction of heat exchanger heat exchanging device carry out
Positioning.
Further, the first positioning region is scissor-type lifting mechanism, and scissor-type lifting mechanism includes: support plate, and second is fixed
Position portion and third positioning region are all set in support plate；Link assembly, link assembly are scissor structure, the first of link assembly
End is connected with installation foundation, and the second end of link assembly is connected with support plate；First driving portion, the first driving portion and installation
Basis is connected, and the first driving portion is electrically connected with control unit, and the first driving portion is moved by drive link component so as to be propped up
Fagging moves along the vertical direction.
Further, installation foundation includes guide rod, guide rod be it is multiple, offer in support plate for installing guide rod
Multiple pilot holes, multiple guide rods are arranged correspondingly with multiple pilot holes, and support plate can be along the axis direction of guide rod
Sliding.
Further, the first driving portion is motor, and the output shaft of motor is provided with first gear, scissor-type lifting mechanism packet
Lead screw assembly is included, lead screw assembly includes: feed screw nut seat, and feed screw nut seat is rotationally connected with link assembly；Lead screw, silk
The first end of thick stick is arranged in the threaded hole of feed screw nut seat, and the second end of lead screw is provided with second gear, second gear and the
One gear is meshed.
Further, the second positioning region includes: electric cylinders, and electric cylinders are electrically connected with control unit, and the of electric cylinders and the first positioning region
Two ends are connected；Cylinder, cylinder are electrically connected with control unit, and cylinder is connected with the output shaft of electric cylinders, and electric cylinders can drive cylinder edge
The length direction of heat exchanger is mobile, to be adapted to the heat exchanger of different length；Baffle, baffle are connected with the output shaft of cylinder, gas
Cylinder can drive baffle to move along the width direction of heat exchanger, carry out backstop with the heat exchanger to upstream.
Further, the second positioning region further include: the first flexible pad, the first flexible pad are connected with baffle.
Further, third positioning region includes: bracket, and bracket includes rack body and connection frame, and the first of rack body
End is connected with the second end of the first positioning region, and the first end of connection frame is connected with the second end of rack body, connection frame
Second end far from rack body extends outwardly setting, and the flowing water for transmitting heat exchanger is formed between rack body and connection frame
Line allows bit space；Second driving portion, the second driving portion are electrically connected with control unit, and the second driving portion is connected with connection frame, the
It is connected with compressing member on the output shaft of two driving portions, compressing member, which is movably disposed in, to be allowed in bit space, and the second driving portion can drive
Dynamic compressing member is moved along the width direction of heat exchanger, and heat exchanger is withstood on rack body and is positioned with heat exchanging device.
Further, third positioning region further include: the second flexible pad, the output shaft phase of the second flexible pad and the second driving portion
Connection；Third flexible pad, third flexible pad are connected with rack body, and third flexible pad, which is set to, to be allowed in bit space, and third is soft
Property pad be oppositely disposed with the second flexible pad, between third flexible pad and the second flexible pad formed compress space.
Further, pipe fitting mounting device further include: vision-based detection portion, vision-based detection portion are connected with positioning region, vision
Test section is electrically connected with control unit, when vision-based detection portion detects that pipe fitting is not mounted on default installation site by work department, control
Portion processed controls work department and adjusts the job position of work department, and pipe fitting is mounted on default installation site.
Further, vision-based detection portion includes: vision bracket, and vision bracket is connected with positioning region；Camera, camera are fixed
In on vision bracket, camera is electrically connected with control unit and work department.
Further, vision-based detection portion further include: vision light source, vision light source are connected with vision bracket.
Further, work department includes: pedestal, and pedestal is connected with positioning region；Mechanical arm, mechanical arm are set to bottom
On seat, mechanical arm is used to clamp pipe fitting and pipe fitting is installed on to the default installation site of heat exchanger.
Further, mechanical arm is four shaft mechanical arms.
Further, pipe fitting mounting device further include: vibration material portion, vibration material portion are connected with positioning region, and vibration material portion is for receiving
It receives and pipe fitting and the pipe fitting of storage orderly shakes out.
Further, pipe fitting mounting device further include: sub-material portion, sub-material portion are connected with positioning region, and sub-material portion and vibration are expected
Portion is disposed adjacently, and sub-material portion for separating the vibration material portion pipe fitting out that shakes one by one.
Using the technical solution of the utility model, by the way that positioning region to be movably disposed on installation foundation, control unit
It being electrically connected with positioning region and work department, control unit can control positioning region to position and fix various sizes of heat exchanger, with
Enable work department that pipe fitting to be accurately mounted on to the predeterminated position of heat exchanger, setting in this way improves the general of pipe fitting mounting device
Property, reduce production cost.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide a further understanding of the present invention, this is practical
Novel illustrative embodiments and their description are not constituteed improper limits to the present invention for explaining the utility model.
In the accompanying drawings:
Fig. 1 shows the structural schematic diagram of the embodiment of pipe fitting mounting device according to the present utility model；
Fig. 2 shows the implementations of the positioning region, vision-based detection portion, work department of pipe fitting mounting device according to the present utility model
The structural schematic diagram of example；
Fig. 3 shows the implementation of the first positioning region of pipe fitting mounting device according to the present utility model, shake material portion, sub-material portion
The structural schematic diagram of example；
Fig. 4 shows the structural representation of the embodiment of the first positioning region of pipe fitting mounting device according to the present utility model
Figure；
Fig. 5 shows the structural schematic diagram of the embodiment of the installation foundation of pipe fitting mounting device according to the present utility model；
Fig. 6 shows the structural representation of the embodiment of the second positioning region of pipe fitting mounting device according to the present utility model
Figure；
Fig. 7 shows the structural representation of the embodiment of the third positioning region of pipe fitting mounting device according to the present utility model
Figure.
Wherein, the above drawings include the following reference numerals:
1, positioning region；2, vision-based detection portion；3, installation foundation；4, work department；5, sub-material portion；6, shake material portion；7, first is fixed
Position portion；8, link assembly；9, the second positioning region；10, third positioning region；11, third flexible pad；12, bracket；13, pedestal；14,
Cylinder clamping jaw；15, four shaft mechanical arm；16, vision bracket；17, vision light source；18, camera；19, material splitting cylinder；20, sub-material
Block；21, straight vibration；22, it directly shakes material path；23, vibration plate；24, vibration plate material path；25, support plate；26, guide rod；27, linear bearing；
28, the first driving portion；29, lead screw；30, second gear；31, bottom plate；32, upper end guide rod；33, upper end guide bar support；34,
Upper end fixing seat；35, link assembly bearing；36, link assembly axis；37, feed screw nut seat；38, lower end fixing seat；39, lower end
Guide rod；40, lower end is oriented to rod bearing；41, first gear；42, outer installation foundation；43, installation foundation pedestal；44, electric cylinders；
45, cylinder connecting plate；46, electric cylinders movable plate；47, cylinder；48, baffle；49, the first flexible pad；50, heat exchanger；51, electric cylinders are pacified
Loading board；52, the second flexible pad；53, compressing member；54, bit space is allowed；55, the second driving portion；56, the second driving portion connecting plate；
57, rack body；58, connection frame.
Specific embodiment
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase
Mutually combination.The utility model will be described in detail below with reference to the accompanying drawings and embodiments.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root
According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singular
Also it is intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet
Include " when, indicate existing characteristics, step, operation, device, component and/or their combination.
It should be noted that term " first ", " second " etc. in the description and claims of this application and attached drawing
It is to be used to distinguish similar objects, without being used to describe a particular order or precedence order.It should be understood that the art used in this way
Language is interchangeable under appropriate circumstances, so that presently filed embodiment described herein for example can be in addition to illustrating herein
Or the sequence other than those of description is implemented.In addition, term " includes " and " having " and their any deformation, it is intended that
Cover it is non-exclusive include, for example, containing the process, method, system, product or equipment of a series of steps or units need not limit
In step or unit those of is clearly listed, but may include be not clearly listed or for these process, methods, produce
The other step or units of product or equipment inherently.
For ease of description, spatially relative term can be used herein, as " ... on ", " ... top ",
" ... upper surface ", " above " etc., for describing such as a device shown in the figure or feature and other devices or spy
The spatial relation of sign.It should be understood that spatially relative term is intended to comprising the orientation in addition to device described in figure
Except different direction in use or operation.For example, being described as if the device in attached drawing is squeezed " in other devices
It will be positioned as " under other devices or construction after part or construction top " or the device of " on other devices or construction "
Side " or " under other devices or construction ".Thus, exemplary term " ... top " may include " ... top " and
" in ... lower section " two kinds of orientation.The device can also be positioned with other different modes and (is rotated by 90 ° or in other orientation), and
And respective explanations are made to the opposite description in space used herein above.
Now, the illustrative embodiments according to the application are more fully described with reference to the accompanying drawings.However, these are exemplary
Embodiment can be implemented by many different forms, and should not be construed to be limited solely to embodiment party set forth herein
Formula.It should be understood that it is thoroughly and complete to these embodiments are provided so that disclosure herein, and these are shown
The design of example property embodiment is fully conveyed to those of ordinary skill in the art, in the accompanying drawings, for the sake of clarity, it is possible to expand
The big thickness of layer and region, and make that identical device is presented with like reference characters, thus omission retouches them
It states.
In conjunction with shown in Fig. 1 to Fig. 7, embodiment according to the present utility model provides pipe fitting mounting device.
Specifically, as shown in Figure 1, the pipe fitting mounting device includes installation foundation 3, control unit, positioning region 1 and work department 4,
Control unit is connected with installation foundation 3, and positioning region 1 is movably connected with installation foundation 3, and control unit is electrically connected with positioning region 1
It connects, control unit can control positioning region 1 to position various sizes of heat exchanger 50, and work department 4 is connected with positioning region 1, work
Make portion 4 to be electrically connected with control unit, work department 4 is used to for pipe fitting being mounted on the default installation site of heat exchanger 50.
In the present embodiment, by the way that positioning region to be movably disposed on installation foundation, control unit and positioning region and work
Make portion's electrical connection, control unit can control positioning region to position and fix various sizes of heat exchanger, so that work department can be quasi-
Pipe fitting is really mounted on to the predeterminated position of heat exchanger, the versatility for improving pipe fitting mounting device is set in this way, reduces production
Cost.
In the present embodiment, positioning region 1 is multiple, and the different location of multiple 1 heat exchanging devices 50 of positioning region is positioned.It is logical
Cross be arranged on installation foundation 3 multiple positioning regions 1 can heat exchanging device 50 different position position so that heat exchanger it is default
Installation site is accurately positioned, convenient for improving the installation accuracy of pipe fitting.
As depicted in figs. 1 and 2, multiple positioning regions 1 include the first positioning region 7, the second positioning region 9, third positioning region 10, the
One positioning region 7 is electrically connected with control unit, and the first end of the first positioning region 7 is connected with installation foundation 3, and the of the first positioning region 7
Two ends are connected with work department 4, and the second end of the first positioning region 7 can move along the vertical direction, to be adapted to the heat exchange of different height
Device 50, the second positioning region 9 are electrically connected with control unit, and the second positioning region 9 is movably connected with the second end of the first positioning region 7
Connect, the second positioning region 9 can be moved along the length direction of heat exchanger 50, on the length direction of heat exchanger 50 heat exchanging device 50 into
Row positioning, third positioning region 10 is electrically connected with control unit, the movably second end phase with the first positioning region 7 of third positioning region 10
Connection, third positioning region 10 are disposed adjacently with the second positioning region 9, and third positioning region 10 can be moved along the width direction of heat exchanger 50
It is dynamic, in the width direction of heat exchanger 50 heat exchanging device 50 positioned.It is moved down in the vertical direction by the first positioning region 1
The dynamic heat exchanger to be adapted to different height, is moved by the second positioning region 9 along the length direction of heat exchanger 50, heat exchanging device 50 exists
It positions on length direction, is moved by third positioning region 10 along the width direction of heat exchanger 50 with heat exchanging device 50 in width direction
Upper fixation, in this way setting are so that control unit can control positioning region to position and fix various sizes of heat exchanger, so that work
Pipe fitting can be accurately mounted on the predeterminated position of heat exchanger by the portion of work, and the versatility for improving pipe fitting mounting device, drop are arranged in this way
Low production cost.
As shown in Figure 3 and Figure 4, the first positioning region 7 is scissor-type lifting mechanism, and scissor-type lifting mechanism includes support plate
25, link assembly 8 and the first driving portion 28, the second positioning region 9 and third positioning region 10 are all set in support plate 25, connection rod set
Part 8 is scissor structure, and the first end of link assembly 8 is connected with installation foundation 3, the second end and support plate of link assembly 8
25 are connected, and the first driving portion 28 is connected with installation foundation 3, and the first driving portion 28 is electrically connected with control unit, the first driving portion
28 are moved by drive link component 8 so that support plate 25 moves along the vertical direction.By setting the first positioning region 7 to
Scissor-type lifting mechanism can drive the first positioning region 7 to move up and down, and then be adapted to changing for different height by the first driving portion 28
Hot device, in order to which the second positioning region and third positioning region carry out subsequent positioning work.
As shown in figure 5, installation foundation 3 include guide rod 26, guide rod 26 be it is multiple, offer in support plate 25 for pacifying
Multiple pilot holes of guide rod 26 are filled, multiple guide rods 26 are arranged correspondingly with multiple pilot holes, and support plate 25 can be along leading
It is slided to the axis direction of bar 26.It is arranged correspondingly by multiple guide rods and pilot hole, so that the first positioning region 7 is along perpendicular
Histogram is balanced to holding when movement.Wherein, installation foundation 3 further includes outer installation foundation 42 and installation foundation pedestal 43, outer installation
Basis 42 is fixed on installation foundation pedestal 43.
As shown in Figure 4 and Figure 5, the first driving portion 28 is motor, and the output shaft of motor is provided with first gear 41, scissor-type
Elevating mechanism includes lead screw assembly, and lead screw assembly includes: feed screw nut seat 37, feed screw nut seat 37 rotationally with link assembly
8 are connected；Lead screw 29, the first end of lead screw 29 are arranged in the threaded hole of feed screw nut seat 37, the second end setting of lead screw 29
There is second gear 30, second gear 30 is meshed with first gear 41.First gear 41 is driven to rotate by the first driving portion 28,
First gear 41 drives second gear 30 to rotate, and second gear 30 drives lead screw 29 to rotate, and lead screw 29 drives feed screw nut seat 37
It is mobile, with the movement of feed screw nut seat 37, scissor fortune is done with the link assembly 8 that the both ends with feed screw nut seat 37 are hinged
It is dynamic, so that support plate 25 moves up and down, and then is adapted to the heat exchanger of different height, in order to the second positioning region and third positioning region
Carry out subsequent positioning work.
As shown in fig. 6, the second positioning region 9 includes electric cylinders 44, cylinder 47 and baffle 48, electric cylinders 44 are electrically connected with control unit,
Electric cylinders 44 are connected with the second end of the first positioning region 7, and cylinder 47 is electrically connected with control unit, the output shaft of cylinder 47 and electric cylinders 44
It is connected, electric cylinders 44 can drive cylinder 47 to move along the length direction of heat exchanger 50, to be adapted to the heat exchanger 50 of different length, gear
Plate 48 is connected with the output shaft of cylinder 47, and cylinder 47 can drive baffle 48 to move along the width direction of heat exchanger 50, to upper
The heat exchanger 50 of trip carries out backstop.Setting can control the stop dog position of heat exchanger 50 in the longitudinal direction by electric cylinders 44 in this way,
Convenient for the stop dog position on 50 length direction of heat exchanger, and then cylinder 47 are adjusted according to the length of heat exchanger 50 by control unit
Driving baffle 48 protrudes into assembly line to position to 50 backstop of heat exchanger on assembly line.
In the present embodiment, the second positioning region 9 further includes the first flexible pad 49, and the first flexible pad 49 is connected with baffle 48
It connects.By the way that the first flexible pad is arranged on baffle 48, it can effectively protect heat exchanger.
As shown in fig. 7, third positioning region 10 includes bracket 12 and the second driving portion 55, bracket 12 includes 57 He of rack body
Connection frame 58, the first end of rack body 57 are connected with the second end of the first positioning region 7, the first end and bracket of connection frame 58
The second end of ontology 57 is connected, and the second end of connection frame 58 extends outwardly setting far from 57 ground of rack body, rack body 57
The assembly line for transmitting heat exchanger 50 is formed between connection frame 58 allows bit space 54, the second driving portion 55 and control unit electricity
Connection, the second driving portion 55 are connected with connection frame 58, are connected with compressing member 53, compressing member on the output shaft of the second driving portion 55
53 are movably disposed in and allow in bit space 54, and the second driving portion 55 can drive compressing member 53 to move along the width direction of heat exchanger 50
It is dynamic, heat exchanger 50 is withstood on rack body 57 and is positioned with heat exchanging device 50.Setting is convenient for existing on heat exchanger 50 in this way
It is positioned and is fastened in width direction.
As shown in fig. 7, third positioning region 10 further includes the second flexible pad 52 and third flexible pad 11, the second flexible pad 52 with
The output shaft of second driving portion 55 is connected, and third flexible pad 11 is connected with rack body 57, and third flexible pad 11 is set to
It allows in bit space 54, third flexible pad 11 is oppositely disposed with the second flexible pad 52, third flexible pad 11 and the second flexible pad 52
Between formed compress space.In this way setting convenient for heat exchanger is clamped in by the second flexible pad 52 and third flexible pad 11 in
Between, so as to effective protection heat exchanger.
As shown in Figure 1, pipe fitting mounting device further includes vision-based detection portion 2, vision-based detection portion 2 is connected with positioning region 1, depending on
Feel that test section 2 is electrically connected with control unit, when vision-based detection portion 2 detects that pipe fitting is not mounted on default installation site by work department 4
When, control unit controls work department 4 and adjusts the job position of work department 4, and pipe fitting is mounted on default installation site.Using view
Feel system, which is taken pictures, acquires data, then by offset value calculation, can accurately determine very much the default pipe fitting installation position of heat exchanging part
It sets, and transfers data to work department, realize the function of accurate plugging tube piece.
As depicted in figs. 1 and 2, vision-based detection portion 2 includes vision bracket 16 and camera 18, vision bracket 16 and positioning region 1
It is connected, camera 18 is fixed on vision bracket 16, and camera 18 is electrically connected with control unit and work department 4.It is taken pictures and is adopted by camera
Collect data, then by offset value calculation, can accurately determine very much the default pipe fitting installation site of heat exchanging part, and data are passed
It is defeated by work department, realizes the function of accurate plugging tube piece.
In the present embodiment, vision-based detection portion 2 further includes vision light source 17, and vision light source 17 is connected with vision bracket 16
It connects.The light degree of taking pictures that camera 18 can be improved by vision light source 17 improves the sensitivity taken pictures, and then realizes accurate plugging tube piece
Function.
As shown in Fig. 2, work department 4 includes pedestal 13 and mechanical arm, pedestal 13 is connected with positioning region 1, mechanical arm
It is set on pedestal 13, mechanical arm is used to clamp pipe fitting and pipe fitting is installed on to the default installation site of heat exchanger 50.It is mechanical
Arm is four shaft mechanical arms 15, and four shaft mechanical arms simulate the automatic slotting elbow technology of manpower realization and replace artificial slotting, bat elbow
Technology simulates manpower using four shaft mechanical arms, and the pipe fitting that clamping reaches crawl position is automatically inserted into pre- according to the insertion torque of setting
If installation site, such as cup-shaped recess is subsequent without clapping elbow process.
Such as Fig. 1 and Fig. 3, pipe fitting mounting device further includes vibration material portion 6 and sub-material portion 5, and vibration material portion 6 is connected with positioning region 1,
For storing pipe fitting and the pipe fitting of storage orderly shaking out, sub-material portion 5 is connected with positioning region 1 in vibration material portion 6, sub-material portion 5 and vibration
Material portion 6 is disposed adjacently, and sub-material portion 5 for separating vibration material portion 6 pipe fitting out that shakes one by one.Sub-material portion 5 and vibration material portion 6,
Material splitting cylinder 19 and distribution block 20 are mounted on bracket 12, and straight material path 22 of shaking is mounted in straight vibration 21, vibration plate material path 24 and vibration plate
23 are connected, and bracket 12, straight vibration 21 and vibration plate 23 are all fixed in support plate 25, make entire sub-material portion 5 and vibration material portion 6 with
25 1 lifting of support plate, manually the filler into four vibration plates 23, after vibration plate 23 is opened, can vibrate copper pipe elbow to vibration plate material
In road 24 and marshalling, neat copper pipe elbow continue through straight vibration material path 22 under the vibration of straight vibration 21 and enter distribution block 20
In, and singly separate copper pipe elbow under the action of material splitting cylinder 19.Pipe fitting can be elbow, according to elbow
Structure and feature design circular vibration disk and straight-line oscillation device realize that elbow auto-sequencing, the automatic elbow that reaches grab station,
To the artificial sequence of substitution.
In the present embodiment, vision-based detection portion 2, work department 4, sub-material portion 5 and vibration material portion 6 are all fixed on the first positioning region
On 7, the first positioning region 7 is connected with 8 upper end of link assembly, and the first positioning region 7 and link assembly 8 are mounted on installation foundation 3, makes
All mechanisms form an entirety, are fixed on ground by installation foundation 3.
In the present embodiment, 28 shaft end of the first driving portion connection first gear 41 of the first positioning region 7, and first gear
41 are meshed with second gear 30,29 one end of elevating screw connection second gear 30, other end connection lead screw nut seat 37, and silk
Thick stick nut seat 37 is connected by link assembly axis 36 with link assembly 8, the upper end of link assembly 8 pass through upper end guide rod 32,
Upper end guide bar support 33, upper end fixing seat 34, link assembly bearing 35 and link assembly axis 36 are connected with support plate 25, and connect
The lower end of bar assembly 8 then passes through lower end fixing seat 38, lower end guide rod 39, lower end guiding rod bearing 40, link assembly bearing 35
It is connected with link assembly axis 36 with bottom plate 31, linear bearing 27 is mounted on four angles of support plate 25, it is then passed through guide rod 26,
It play the guiding role in lifting process to support plate 25.
In the present embodiment, pipe fitting mounting device is manually chosen in systems when switching over different size heat exchangers
The model of heat exchanger, signal are transferred to the first driving portion 28, draw its drive first gear 41 rotate, thus make first gear 41 with
Second gear 30 makees gear motion, and drive elevating screw 29 rotate, feed screw nut seat 37 under the action of elevating screw 29 on
Lower movement, so that support plate 25 be driven to move up and down, is mounted on the first positioning region 7 so that link assembly 8 be driven to do scissor movement
Remaining mechanism above can also move up and down together therewith, to adapt to the heat-exchanger products of different height.
In the present embodiment, the second positioning region 9 is mounted in support plate 25, and third positioning region 10 is fixed on bracket 12
On.The second positioning region 9, electric cylinders 44 are fixed on electric cylinders mounting plate 51, electric cylinders movable plate 46 is installed above electric cylinders 44, and
Cylinder connecting plate 45 is connect with electric cylinders movable plate 46, cylinder 47 is mounted on cylinder connecting plate 45, is installed and is kept off in its output end
Plate 48 and the first flexible pad 49, entire second positioning region 9 are connected by electric cylinders mounting plate 51 with support plate 25.Third positioning
Portion 10 is mounted on bracket 12 by third flexible pad, and the second driving portion 55 is mounted below third flexible pad, and defeated at its
Outlet is connected by the second driving portion connecting plate 56 with compressing member 53 and the second flexible pad 52, wherein compressing member 53 is aluminium profiles
Material.
In the present embodiment, when heat exchanger 50 passes through among third flexible pad 11 and the second flexible pad 52,47 band of cylinder
Dynamic 49 auto-extending of baffle 48 and the first flexible pad, to block heat exchanger 50, then, the ejection of the second driving portion 55 drives and compresses
Heat exchanger 50 is pressed in third flexible pad 11 by part 53 and third flexible pad, to achieve the effect that position heat exchanger 50.When
When switching heat-exchanger products, the model of heat exchanger is manually chosen in systems, electric cylinders 44 move left and right automatically, to drive cylinder
Connecting plate 45, electric cylinders movable plate 46, cylinder 47, baffle 48 and the first flexible pad 49 are moved together to designated position, to adapt to
The heat-exchanger products of different in width.
In the present embodiment, bracket 12 is mounted in support plate 25, third flexible pad 11, pedestal 13 and vision bracket 16
It is fixed on bracket 12, cylinder clamping jaw 14 is mounted on the terminal shaft of four shaft mechanical arms 15, and is fixed on machine by pedestal 13
On device people bracket 12, vision light source 17 and camera 18 are all fixed on vision bracket 16, and can be according to shooting situation
Adjust its position.After heat exchanger 50 is completed to position, its copper pipe and fin are illuminated by vision light source 17, then copper is shot by camera 18
The photo of pipe and the position coordinates for determining copper pipe hole, the data of hind computation are transferred to four shaft mechanical arms 15, cylinder clamping jaw 14
It automatic clamping pipe fitting and is inserted into the copper pipe of heat exchanger 50 under the drive of four shaft mechanical arms 15.
Than that described above, it is also necessary to which explanation is " one embodiment " spoken of in the present specification, " another implementation
Example ", " embodiment " etc. refer to that specific features, structure or the feature of embodiment description is combined to be included in the application summary
Property description at least one embodiment in.It is not centainly to refer to the same reality that statement of the same race, which occur, in multiple places in the description
Apply example.Furthermore, it is understood that is advocated is knot when describing a specific features, structure or feature in conjunction with any embodiment
Other embodiments are closed to realize that this feature, structure or feature are also fallen in the scope of the utility model.
In the above-described embodiments, it all emphasizes particularly on different fields to the description of each embodiment, there is no the portion being described in detail in some embodiment
Point, reference can be made to the related descriptions of other embodiments.
The above descriptions are merely preferred embodiments of the present invention, is not intended to limit the utility model, for this
For the technical staff in field, various modifications and changes may be made to the present invention.It is all in the spirit and principles of the utility model
Within, any modification, equivalent replacement, improvement and so on should be included within the scope of protection of this utility model.
Claims (17)
1. a kind of pipe fitting mounting device characterized by comprising
Installation foundation (3)；
Control unit, the control unit are connected with the installation foundation (3)；
Positioning region (1), the positioning region (1) are movably connected with the installation foundation (3), the control unit with it is described fixed
Position portion (1) electrical connection, the control unit can control the positioning region (1) to position various sizes of heat exchanger (50)；
Work department (4), the work department (4) are connected with the positioning region (1), the work department (4) and control unit electricity
Connection, the work department (4) are used to for pipe fitting being mounted on the default installation site of the heat exchanger (50).
2. pipe fitting mounting device according to claim 1, which is characterized in that the positioning region (1) be it is multiple, it is multiple described
Positioning region (1) positions the different location of the heat exchanger (50).
3. pipe fitting mounting device according to claim 2, which is characterized in that multiple positioning regions (1) include:
First positioning region (7), first positioning region (7) are electrically connected with the control unit, and the first of first positioning region (7)
End is connected with the installation foundation (3), and the second end of first positioning region (7) is connected with the work department (4), described
The second end of first positioning region (7) can move along the vertical direction, to be adapted to the heat exchanger (50) of different height；
Second positioning region (9), second positioning region (9) are electrically connected with the control unit, and second positioning region (9) is movable
Ground is connected with the second end of first positioning region (7), and second positioning region (9) can be along the length direction of heat exchanger (50)
It is mobile, on the length direction of heat exchanger (50) heat exchanging device (50) positioned；
Third positioning region (10), the third positioning region (10) are electrically connected with the control unit, and the third positioning region (10) can
Actively it is connected with the second end of first positioning region (7), the third positioning region (10) and second positioning region (9)
It is disposed adjacently, the third positioning region (10) can be mobile along the width direction of heat exchanger (50), in the width of heat exchanger (50)
Heat exchanging device (50) is positioned on degree direction.
4. pipe fitting mounting device according to claim 3, which is characterized in that first positioning region (7) is scissor-type liter
Descending mechanism, the scissor-type lifting mechanism include:
Support plate (25), second positioning region (9) and the third positioning region (10) are all set on the support plate (25)；
Link assembly (8), the link assembly (8) are scissor structure, the first end and the installation of the link assembly (8)
Basic (3) are connected, and the second end of the link assembly (8) is connected with the support plate (25)；
First driving portion (28), first driving portion (28) are connected with the installation foundation (3), first driving portion
(28) be electrically connected with the control unit, first driving portion (28) by driving the link assembly (8) to be moved so that
The support plate (25) is moved along the vertical direction.
5. pipe fitting mounting device according to claim 4, which is characterized in that the installation foundation (3) includes guide rod
(26), the guide rod (26) is multiple, is offered on the support plate (25) for installing the multiple of the guide rod (26)
Pilot hole, multiple guide rods (26) are arranged correspondingly with multiple pilot holes, and the support plate (25) can be along institute
State the axis direction sliding of guide rod (26).
6. pipe fitting mounting device according to claim 4, which is characterized in that first driving portion (28) is motor, institute
The output shaft for stating motor is provided with first gear (41), and the scissor-type lifting mechanism includes lead screw assembly, the lead screw assembly
Include:
Feed screw nut seat (37), the feed screw nut seat (37) are rotationally connected with the link assembly (8)；
Lead screw (29), the first end of the lead screw (29) are arranged in the threaded hole of the feed screw nut seat (37), the lead screw
(29) second end is provided with second gear (30), and the second gear (30) is meshed with the first gear (41).
7. pipe fitting mounting device according to claim 3, which is characterized in that second positioning region (9) includes:
Electric cylinders (44), the electric cylinders (44) are electrically connected with the control unit, the electric cylinders (44) and first positioning region (7)
Second end is connected；
Cylinder (47), the cylinder (47) are electrically connected with the control unit, the output of the cylinder (47) and the electric cylinders (44)
Axis is connected, and the electric cylinders (44) can drive the cylinder (47) mobile along the length direction of heat exchanger (50), to be adapted to difference
The heat exchanger (50) of length；
Baffle (48), the baffle (48) are connected with the output shaft of the cylinder (47), and the cylinder (47) can drive described
Baffle (48) is mobile along the width direction of heat exchanger (50), carries out backstop with the heat exchanger (50) to upstream.
8. pipe fitting mounting device according to claim 7, which is characterized in that second positioning region (9) further include:
First flexible pad (49), first flexible pad (49) are connected with the baffle (48).
9. pipe fitting mounting device according to claim 3, which is characterized in that third positioning region (10) include:
Bracket (12), the bracket (12) include rack body (57) and connection frame (58), and the first of the rack body (57)
End is connected with the second end of first positioning region (7), the first end of the connection frame (58) and the rack body (57)
Second end be connected, the second end of the connection frame (58) extends outwardly setting far from the rack body (57), described
The allowing of assembly line bit space (54) for transmitting heat exchanger (50) is formed between rack body (57) and the connection frame (58)；
Second driving portion (55), second driving portion (55) are electrically connected with the control unit, second driving portion (55) with
The connection frame (58) is connected, and is connected with compressing member (53), the compressing member on the output shaft of second driving portion (55)
(53) it is allowed described in being movably disposed in bit space (54), second driving portion (55) can drive the compressing member (53) edge
The width direction of heat exchanger (50) is mobile, and the heat exchanger (50) is withstood on the rack body (57) with heat exchanging device
(50) it is positioned.
10. pipe fitting mounting device according to claim 9, which is characterized in that the third positioning region (10) further include:
Second flexible pad (52), second flexible pad (52) are connected with the output shaft of second driving portion (55)；
Third flexible pad (11), the third flexible pad (11) are connected with the rack body (57), the third flexible pad
(11) it is allowed described in being set in bit space (54), the third flexible pad (11) relatively sets with second flexible pad (52)
It sets, is formed between the third flexible pad (11) and second flexible pad (52) and compress space.
11. pipe fitting mounting device according to claim 1, which is characterized in that the pipe fitting mounting device further include:
Vision-based detection portion (2), the vision-based detection portion (2) are connected with the positioning region (1), the vision-based detection portion (2) with
Control unit electrical connection, when to detect that the pipe fitting is not mounted on by the work department (4) default for the vision-based detection portion (2)
When installation site, the control unit controls the work department (4) and adjusts the job position of the work department (4), will be described
Pipe fitting is mounted on default installation site.
12. pipe fitting mounting device according to claim 11, which is characterized in that the vision-based detection portion (2) includes:
Vision bracket (16), the vision bracket (16) are connected with the positioning region (1)；
Camera (18), the camera (18) are fixed on the vision bracket (16), the camera (18) and the control unit and
Work department (4) electrical connection.
13. pipe fitting mounting device according to claim 12, which is characterized in that the vision-based detection portion (2) further include:
Vision light source (17), the vision light source (17) are connected with the vision bracket (16).
14. pipe fitting mounting device according to claim 1, which is characterized in that the work department (4) includes:
Pedestal (13), the pedestal (13) are connected with the positioning region (1)；
Mechanical arm, the mechanical arm are set on the pedestal (13), and the mechanical arm is for clamping pipe fitting and by institute
State the default installation site that pipe fitting is installed on heat exchanger (50).
15. pipe fitting mounting device according to claim 14, which is characterized in that the mechanical arm is four shaft mechanical arms
(15)。
16. pipe fitting mounting device according to claim 1, which is characterized in that the pipe fitting mounting device further include:
It shakes material portion (6), the vibration material portion (6) is connected with the positioning region (1), and the vibration material portion (6) is for storing pipe fitting simultaneously
The pipe fitting of storage is orderly shaken out.
17. pipe fitting mounting device according to claim 16, which is characterized in that the pipe fitting mounting device further include:
Sub-material portion (5), the sub-material portion (5) are connected with the positioning region (1), the sub-material portion (5) and the vibration material portion (6)
It is disposed adjacently, the sub-material portion (5) is used to one by one separate the vibration material portion (6) pipe fitting out that shakes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821745629.9U CN208913499U (en) | 2018-10-25 | 2018-10-25 | Pipe fitting installation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821745629.9U CN208913499U (en) | 2018-10-25 | 2018-10-25 | Pipe fitting installation device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208913499U true CN208913499U (en) | 2019-05-31 |
Family
ID=66710683
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821745629.9U Withdrawn - After Issue CN208913499U (en) | 2018-10-25 | 2018-10-25 | Pipe fitting installation device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208913499U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109227084A (en) * | 2018-10-25 | 2019-01-18 | 珠海格力智能装备有限公司 | Pipe fitting installation device |
| CN110654784A (en) * | 2019-09-26 | 2020-01-07 | 珠海格力智能装备有限公司 | Feeding mechanism |
| CN112959052A (en) * | 2021-01-28 | 2021-06-15 | 谢旭煌 | Self-adjusting assembling device for U-shaped inserted tube type heat exchanger |
-
2018
- 2018-10-25 CN CN201821745629.9U patent/CN208913499U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109227084A (en) * | 2018-10-25 | 2019-01-18 | 珠海格力智能装备有限公司 | Pipe fitting installation device |
| CN109227084B (en) * | 2018-10-25 | 2024-04-02 | 珠海格力智能装备有限公司 | Pipe fitting installation device |
| CN110654784A (en) * | 2019-09-26 | 2020-01-07 | 珠海格力智能装备有限公司 | Feeding mechanism |
| CN112959052A (en) * | 2021-01-28 | 2021-06-15 | 谢旭煌 | Self-adjusting assembling device for U-shaped inserted tube type heat exchanger |
| CN112959052B (en) * | 2021-01-28 | 2022-10-18 | 临沂市金铖机械设备有限公司 | Self-adjusting assembling device for U-shaped intubating heat exchanger |
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