CN208907881U - A kind of roof of the vehicle patch cotton and detecting tool - Google Patents
A kind of roof of the vehicle patch cotton and detecting tool Download PDFInfo
- Publication number
- CN208907881U CN208907881U CN201821605353.4U CN201821605353U CN208907881U CN 208907881 U CN208907881 U CN 208907881U CN 201821605353 U CN201821605353 U CN 201821605353U CN 208907881 U CN208907881 U CN 208907881U
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- roof
- vehicle
- support frame
- camera
- detecting tool
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Abstract
The utility model discloses a kind of roof of the vehicle patch cotton and detecting tool, including pedestal and support frame, the top of pedestal is equipped with mounting plate, and support frame is removable to be set on a mounting board, and mounting plate is equipped with multiple locating pieces for being used to support holding vehicles ceiling；Support frame is equipped with the display screen for the camera of visual signal to be taken pictures and formed to roof of the vehicle and for showing camera visual signal；It further include the controller and warning device for receiving and processing the visual signal of camera sending, wherein controller, warning device are located on pedestal or support frame, and controller is electrically connected with camera, display screen, warning device；The Operation switch being electrically connected with camera, controller is additionally provided on mounting plate.A kind of roof of the vehicle patch cotton provided by the utility model and detecting tool, the detection after the patch cotton of product and patch cotton is effectively unified in a tooling, cost is saved, and by automatic camera Determination, is not required to manually check one by one, high production efficiency.
Description
Technical field
The utility model relates to roofs of the vehicle to paste cotton technical field, specifically a kind of roof of the vehicle patch cotton and detection work
Dress.
Background technique
Automotive interior roof is the important component of vehicle complete vehicle interior trim, its main function is to improve interior decoration
Property；It improves and heat-insulated, the insulation effect outside vehicle；Internal car noise is reduced, sound-absorbing effect is improved；Improve passenger riding comfort and
Safety.
Automotive interior roof generally includes hard substrate and soft precoat, producer during producing inner decorative ceiling,
After its substrate is connected with precoat, it is also necessary to mount block-like protection cotton patch in the multiple positions in its back side, after mounting completely also
It needs to carry out one of inspection operation, checks whether the position of each cotton to be pasted on product has all mounted completion.
It in the prior art, is usually when finding missing, to be used using range estimation when checking after the completion of pasting cotton process
Manual marking pen makes marks, the cotton patch process of subsidy again then unified for checking the substandard product come, this side
The method review time is long, consumes manual physical, inefficiency；And during manually checking, it can also be led because of absent minded
It causes to omit not found situation, so as to cause rejected product factory, brings adverse effect.
Summary of the invention
The technical problem to be solved by the utility model is to provide a kind of roof of the vehicle patch cotton and detecting tools, by product
Patch cotton and patch cotton after detection be effectively unified in a tooling, save cost, and by automatic camera Determination,
It is not required to manually check one by one, high production efficiency.
Technical solution adopted in the utility model is: providing a kind of roof of the vehicle patch cotton and detecting tool, including pedestal
And support frame, the top of the pedestal are equipped with mounting plate, support frame as described above is removable to be set on a mounting board, on the mounting plate
Equipped with multiple locating pieces for being used to support holding vehicles ceiling；Support frame as described above is equipped with for taking pictures and being formed to roof of the vehicle
The camera of visual signal and display screen for showing camera visual signal；
It further include the controller and warning device of the visual signal for receiving and processing camera sending, wherein control
Device processed, warning device are located on pedestal or support frame, and the controller is electrically connected with camera, display screen, warning device；
The Operation switch being electrically connected with camera, controller is additionally provided on the mounting plate.
Compared with the prior art, the utility model has the following advantages:
A kind of roof of the vehicle patch cotton of the utility model and detecting tool, by the patch cotton tooling of roof of the vehicle and patch cotton detection
Tooling is effectively combined together, and eliminates a width tooling, saves cost.
When pasting cotton, as long as being located in placing flat is produced on locating piece, artificial gluing, patch cotton are carried out after allowing, after the completion of pasting cotton,
Pushing operation switch, carries out corresponding patch cotton detection, and when detection, camera takes pictures to product and forms visual signal, control
Device processed is used to receive and process the visual signal of camera sending, prestores comparison signal in the controller, and the tooling is also
Including warning device, when the visual signal of camera shooting is consistent with the contrast signal that controller prestores, warning device prompt
Qualifying signal, when comparing unqualified, warning device issues unqualified corresponding alarm signal, intuitively prompts operator,
This detection process be not required to manually to patch cotton position checked one by one, effectively improve production efficiency.
Further, the warning device includes three color alarm lamps and speech horn, wherein three color alarm lamps are located at branch
At the top of support, speech horn is mounted on pedestal or support frame；When normal Standby, amber light is shown, when detecting unqualified, directly
Red alarm；When detection is qualified, green light, and speech horn voice broadcast " OK " are shown.It is aobvious with dual-alarm in warning device
Show, when product testing goes out unqualified, shows red light, and sound an alarm the sound；When detection qualification passes through, green light is shown, and same
When speech horn casting " OK ", it is qualified to pass through voice prompting product.
As an improvement, the top of support frame as described above is equipped with connecting rod, one end of the connecting rod slidably connects with support frame
It connects, the camera is connected by universal joint and the other end of connecting rod.The position tune of the more convenient camera of this structure
Whole, the position to guarantee camera shot detection product is more comprehensive, accurately.
It improves again, the position on the support frame close to camera is removable to be equipped with assist illuminator.Assist illuminator
Brightness of setting when can increase shooting, improve shooting image definition, it is more accurate when final system is according to spectral discrimination.
Preferably, the assist illuminator is infrared LED light compensating lamp.Had using infrared LED light compensating lamp more preferable
Linear projection angle, improve camera shooting effect, and do not hurt eyes.
As an improvement, in multiple locating pieces, wherein positioning corresponding with the default through-hole of four Angle Positions of roof of the vehicle
Block is equipped with limited post, and the default through-hole on the limited post and roof of the vehicle is equipped.Using mounting hole existing on product,
Limited post is set on corresponding locating piece, when product is placed on locating piece, limited post inserting cooperation is in the default of product
In through-hole, the position stability of product is improved.
Preferably, the support frame is removable assembled by more profiles, and the profile is lightweight aluminium profiles
Material.Support frame uses aluminum profile splicing structure, good appearance, and light quality will not get rusty, easily assembled.
Two horizontally disposed forklift grooves are equipped with as improved, described pedestal.After forklift groove setting,
When carrying entire tooling, it is only necessary to protrude into then to promote entire tooling in forklift groove for the fork truck arm of fork truck and carry, very just
Just.
Another way, the base bottom is equipped at least four idler wheels, and four rolling is located at four of base bottom
Angle Position.In order to facilitate the carrying of tooling, position adjustment is arranged corresponding idler wheel when mobile in the bottom of pedestal and pushes directly on
Entire tooling.
As improved, it is additionally provided on the side wall of the pedestal rear and front end with the case with storage patch cotton.Case
Setting facilitates the unified storage of cotton patch, does not need that pouch in addition is arranged.
Detailed description of the invention
Fig. 1 is roof of the vehicle product structure figure in the prior art.
Fig. 2 is a kind of roof of the vehicle patch cotton and the structural schematic diagram of detecting tool of the utility model.
Fig. 3 is a kind of roof of the vehicle patch cotton and another angled arrangement schematic diagram of detecting tool of the utility model.
Fig. 4 is amplification assumption diagram at X in Fig. 2.
Wherein, 100- roof of the vehicle, 101- preset through-hole, 1- pedestal, 2- support frame, 3- mounting plate, 4- locating piece, 4.1-
Limited post, 5- camera, 6- display screen, 7- Operation switch, tri- color alarm lamp of 8-, 9- connecting rod, 10- assist illuminator, 11- fork
Recessing.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawings and detailed description.
In the description of the present invention, it should be noted that term " top ", " bottom ", " rear and front end " etc. indicate
Orientation or positional relationship be to be based on the orientation or positional relationship shown in the drawings, be merely for convenience of description the utility model and letter
Change description, rather than the device or element of indication or suggestion meaning must have a particular orientation, with specific orientation construct and
Operation, therefore should not be understood as limiting the present invention.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation "
" connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can be
Mechanical connection, is also possible to be electrically connected；It can be directly connected, two can also be can be indirectly connected through an intermediary
Connection inside element.For the ordinary skill in the art, it can understand that above-mentioned term is practical at this with concrete condition
Concrete meaning in novel.
As shown in figures 1-4, a kind of roof of the vehicle patch cotton provided by the utility model and detecting tool, including pedestal 1 and branch
Support 2, specifically, support frame 2 is assembled using aluminum profile in the present embodiment, monnolithic case is beautiful, light weight, easily assembled,
And it will not get rusty.In addition, the support frame 2 is removable is located on pedestal 1, can be light when sundry item needs support frame 2
By this support frame 2 disassembly apply in sundry item, it is versatile.
The top of pedestal 1 is equipped with mounting plate 3, and support frame 2 is removable to be located on mounting plate 3.
Mounting plate 3 be equipped with multiple locating pieces 4 for being used to support holding vehicles ceiling 100, specifically, as shown in Figure 1,
Default through-hole 101 accordingly is preset on four Angle Positions of product of cotton to be pasted, it is default logical with four in multiple locating pieces 4
The locating piece 4 of 101 opposite position of hole is equipped with limited post 4.1, when product installation positions, each inserting of limited post 4.1 cooperation
In the default through-hole 101 of roof of the vehicle 10, stable positioning is carried out to it, to facilitate artificial gluing, the patch cotton work of next step
Sequence；After the completion of pasting cotton process, the detection process of next step is carried out, checks whether each position of product all posts cotton patch, if
There is omission, if discovery has omission, is then rechecked again after subsidizing again.
In the present embodiment, support frame 2 is equipped with the camera 5 for visual signal to be taken pictures and formed to roof of the vehicle 100
With for showing the display screen 6 of 5 visual signal of camera, that is, when detection, camera 5 shoot product veneer situation figure
Shape is directly displayed in display screen 6.Specifically, the top of support frame 2 is equipped with connecting rod 9, one end of the connecting rod 9 and support
2 slidable connection of frame, camera 5 are connect by universal joint with the other end of connecting rod 9.Camera 5 is installed through this structure
At 2 top of support frame, position is easy to adjust, it is ensured that optimal shooting angle improves shooting effect.
In the present embodiment, 5 quantity of camera is two, and is respectively provided at the two sides at 2 top of support frame, shoots product respectively
The image of two sides, when detection, the picture signal of two cameras 5 shooting sends controller to simultaneously, and prestores in controller
The picture of complete entire product is compared.
But image comparison is carried out when detecting in order to facilitate worker, in other embodiments, it can also select installation one
Camera.
More specifically, removable equipped with assist illuminator 10 close to the position of camera 5 at 2 top of support frame, increase bright
Degree, for improving shooting effect.And, it is preferred that this assist illuminator 10 is infrared LED light compensating lamp.Infrared light compensating lamp has
Better linear projection angle, so that the shooting of camera 5 is more clear, and infrared light compensating lamp does not hurt eye.
The tooling further includes the controller and warning device for receiving and processing the visual signal of the sending of camera 5,
Wherein, controller, warning device are located on pedestal 1 or support frame 2, and controller and camera 5, display screen 6, warning device are electric
Connection.Specifically, in order to install, it is easy to use, appearance is more beautiful, succinct, and warning device is located at the top of support frame 2,
Controller is located at the back side of display screen 6, the controller model in the present embodiment are as follows: GS600.
Certainly, in other examples, controller can also be dressed up in advance whole in advance in the shell at 6 back side of display screen
Body formula structure, it is more convenient to install, save installation steps.
The Operation switch 7 being electrically connected with camera 5, controller is additionally provided on mounting plate 3.Specifically, in the present embodiment, it should
Operation switch 7 includes first inspection button and reinspection button.
Warning device includes three color alarm lamps 8 and speech horn, wherein three color alarm lamps 8 are located at the top of support frame, voice
Loudspeaker are mounted on pedestal 1 or support frame 2；When normal Standby, amber light is shown, when detecting unqualified, show red light and issue
Alarm；When detection is qualified, green light, and speech horn voice broadcast " OK " are shown.
In the present embodiment, pedestal 1 is equipped with two horizontally disposed forklift grooves 11.When carrying, directly by fork truck
Fork truck arm protrude into forklift groove 11, entire tooling can be supported, be carried, it is very convenient.
In another embodiment, 1 bottom of pedestal is equipped at least four idler wheels, and four rolling is located at four of base bottom
Angle Position.Idler wheel setting, it is convenient, fast as long as pushing entire tooling shelf when carrying.
It is additionally provided on the side wall of 1 rear and front end of pedestal with the case with storage patch cotton.Case setting, facilitates cotton patch
Unified storage, does not need that pouch in addition is arranged.
Working principle:
By 100 placement positioning of roof of the vehicle of cotton to be pasted on multiple locating pieces 4, after the completion of positioning, artificial patch cotton is carried out,
After the completion of pasting cotton, subsequent detection is carried out；
Detection process is pre-stored with the picture number that the qualified each position of roof of the vehicle 100 posts cotton patch in controller
It is believed that number, and the picture data signal simultaneously prestore it is multiple.After the completion of pasting cotton, the first of pushing operation switch 7 examines button, when taking the photograph
After taking pictures to roof of the vehicle 100 as first 5 and form visual signal, controller receive and by the visual signal of roof of the vehicle 100 into
Row processing, i.e., roof of the vehicle 100 is taken pictures to be formed be pre-stored in visual signal and controller qualified picture data signal into
Row compares, and takes pictures to form the picture data signal picture of the qualification stored in visual signal data and controller when roof of the vehicle 100
When element meets certain registration, that is, it is considered as qualification, when determining qualified, shows green light, and at the same time speech horn casting " OK ".
It is taken pictures when roof of the vehicle 100 by camera 5 and forms the image data of the qualification stored in visual signal and controller
When signal pixels are lower than certain registration, that is, it is considered as unqualified, when determining unqualified, shows red light, and alarm occurs.Inspection
When measuring unqualified, it can be seen that underproof specific location, then carries out the subsidy of cotton patch in display screen 6, subsidy is completed
Afterwards, the reinspection button of pushing operation switch 7, detection of being taken pictures again again, until next product patch cotton is carried out after qualified,
Detection.
The utility model preferred embodiment is described above, but is not to be construed as limiting the scope of the invention.
The utility model is not only limited to above embodiments, and specific structure is allowed to vary, all in the utility model demand for independence
Made various change is within the protection scope of the present utility model in protection scope.
Claims (10)
1. a kind of roof of the vehicle patch cotton and detecting tool, including pedestal (1) and support frame (2), the top of the pedestal (1) are equipped with
Mounting plate (3), support frame as described above (2) is removable to be located on mounting plate (3), it is characterised in that: the mounting plate (3) is equipped with
Multiple locating pieces (4) for being used to support holding vehicles ceiling (100)；Support frame as described above (2) is equipped with for roof of the vehicle
(100) it takes pictures and forms the camera (5) of visual signal and the display screen (6) for showing camera (5) visual signal；
It further include the controller and warning device of the visual signal for receiving and processing camera (5) sending, wherein control
Device processed, warning device are located on pedestal (1) or support frame (2), the controller and camera (5), display screen (6), alarm
Device is electrically connected；
The Operation switch (7) being electrically connected with camera (5), controller is additionally provided on the mounting plate (3).
2. a kind of roof of the vehicle patch cotton according to claim 1 and detecting tool, it is characterised in that: the warning device
Including three color alarm lamps (8) and speech horn, wherein three color alarm lamps (8) are located at the top of support frame, and speech horn is mounted on bottom
On seat (1) or support frame (2)；When normal Standby, amber light is shown, when detecting unqualified, show red light and issue alarm；Inspection
When surveying qualified, green light, and speech horn voice broadcast " OK " are shown.
3. a kind of roof of the vehicle patch cotton according to claim 1 and detecting tool, it is characterised in that: support frame as described above (2)
Top be equipped with connecting rod (9), one end of the connecting rod (9) and support frame (2) slidable connection, the camera (5)
It is connect by universal joint with the other end of connecting rod (9).
4. a kind of roof of the vehicle patch cotton according to claim 3 and detecting tool, it is characterised in that: the support frame
(2) position on close to camera (5) is removable equipped with assist illuminator (10).
5. a kind of roof of the vehicle patch cotton according to claim 4 and detecting tool, it is characterised in that: the floor light
Lamp (10) is infrared LED light compensating lamp.
6. a kind of roof of the vehicle patch cotton according to claim 1 and detecting tool, it is characterised in that: multiple locating pieces (4)
In, wherein locating piece (4) corresponding with roof of the vehicle (100) four default through-hole (101) of Angle Position is equipped with limited post
(4.1), the default through-hole (101) on the limited post (4.1) and roof of the vehicle (100) is equipped.
7. a kind of roof of the vehicle patch cotton according to claim 1 and detecting tool, it is characterised in that: the support frame
(2) You Duogen profile is removable assembled, and the profile is lightweight aluminum profile.
8. a kind of patch cotton of roof of the vehicle described in -7 any one and detecting tool according to claim 1, it is characterised in that: described
Pedestal (1) be equipped with two horizontally disposed forklift grooves (11).
9. a kind of patch cotton of roof of the vehicle described in -7 any one and detecting tool according to claim 1, it is characterised in that: described
Pedestal (1) bottom is equipped at least four idler wheels, and four rolling is located at four Angle Positions of base bottom.
10. a kind of roof of the vehicle patch cotton according to claim 1 and detecting tool, it is characterised in that: before the pedestal (1)
It is additionally provided on the side wall at both ends afterwards with the case with storage patch cotton.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821605353.4U CN208907881U (en) | 2018-09-29 | 2018-09-29 | A kind of roof of the vehicle patch cotton and detecting tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821605353.4U CN208907881U (en) | 2018-09-29 | 2018-09-29 | A kind of roof of the vehicle patch cotton and detecting tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208907881U true CN208907881U (en) | 2019-05-28 |
Family
ID=66614014
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821605353.4U Active CN208907881U (en) | 2018-09-29 | 2018-09-29 | A kind of roof of the vehicle patch cotton and detecting tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208907881U (en) |
-
2018
- 2018-09-29 CN CN201821605353.4U patent/CN208907881U/en active Active
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