CN208895728U - A kind of cutting fluid high-pressure atomizing device - Google Patents

A kind of cutting fluid high-pressure atomizing device Download PDF

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Publication number
CN208895728U
CN208895728U CN201821349874.8U CN201821349874U CN208895728U CN 208895728 U CN208895728 U CN 208895728U CN 201821349874 U CN201821349874 U CN 201821349874U CN 208895728 U CN208895728 U CN 208895728U
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conduit
cutting fluid
cooling
export
cutting
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CN201821349874.8U
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Chinese (zh)
Inventor
蔡卓弟
纪传伟
杨小平
周燕雪
刘治猛
许书瑞
谭世芝
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Dongguan University of Technology
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Dongguan University of Technology
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Abstract

The utility model relates to process cutting technology field, more particularly to a kind of cutting fluid high-pressure atomizing device, including cooling stations, conduit, vacuum pressure pump and guide adjuster, the cooling stations are used to flow back cooling by cutting fluid and be connected with conduit, the conduit is used to cool down cooling stations cutting fluid export after cooling to workpiece, the vacuum pressure pump is set to cooling stations and is connected with cooling stations and conduit, it is used to for cooling stations internal tangent liquid vacuum being pumped into conduit and export, the vacuum pressure pump is connected with tracheae and is connected to conduit, tracheae gas supply simultaneously exports gas and coolant liquid with conduit on conduit forms high-pressure atomization cutting fluid for workpiece cooling, the guide adjuster is set to conduit for adjusting the exported cutting flow quantity of conduit;The utility model has many advantages, such as that cooling and lubricating effect is good, and cutting tool service life is made to extend, improve production effect and reduce environmental pollution.

Description

A kind of cutting fluid high-pressure atomizing device
Technical field
The utility model relates to process cutting technology field, more particularly to a kind of cutting fluid high-pressure atomizing device.
Background technique
When lathe carries out machining to plastic materials such as carbon steel, steel alloys, while a large amount of cutting heat can be generated.For Cool down to cutting heat, traditional way is to carry out casting cooling to cutting tool and workpiece using a large amount of cutting fluid. On the one hand untreated cutting fluid is directly discharged into river, can also be done great damage to ecological environment, is on the other hand being cut A large amount of chip can be generated during cutting, and chip is easy to accumulate in tool face, so that cutting zone temperature increases, lead to knife Have service life reduction, machining accuracy reduction, and the chip accumulated in tool face is easy to generate secondary cutting, causes cutter It is damaged that there may be impacts.In addition, long chip is easy to enwind workpiece and cutter, this brings certain danger to process Property.
In the prior art, it is related to the cooling equipment of some processing, such as: Chinese Patent Application No. CN201810282111.4, A kind of cooling device for machining, including bottom plate are disclosed, the upper surface of the bottom plate and the lower surface of support plate are solid Fixed connection, and the right side of support plate is fixedly connected with the left end of slide bar, and the outer surface of the slide bar is socketed with sliding sleeve, and The left side of sliding sleeve is fixedly connected by spring with the right side of support plate, and the upper surface of the sliding sleeve and the lower surface of ratch are solid Fixed connection, and ratch is engaged with half gear, and the back side of half gear is fixedly connected with the front of transmission device, and The lower surface of transmission device is fixedly connected with the upper surface of slide bar.This is used for the cooling device of machining, passes through setting and filters Net, support board, valve, the second water inlet pipe, the first water inlet pipe, hose, spray head, sliding sleeve, half gear, ratch, transmission device and Water pump has not only saved cooling water so as to be recycled to cooling water, but also also reduces being produced into for factory This;The technical issues of it is solved also only is that can only recycle cutting fluid to cool down, and existing deficiency is cannot be to some hard It spends higher alloy and is used in the big occasion of calorific value, cause cooling effect poor, the problems such as process tool service life is short In the presence of.
Utility model content
To solve the above problems, the utility model provides one kind suitable for big cutting output, high-speed cutting, creep feed mill It cuts, the high intensity that processing occasion and requirement on machining accuracy that the calorific values such as high-rate grinding are big are high, high hardness alloy Steel material, has The advantages that having cooling and lubricating effect good, cutting tool service life is made to extend, improve production effect and reduce environmental pollution, cuts Cut liquid high-pressure atomizing device.
The technical scheme adopted by the utility model is a kind of cutting fluid high-pressure atomizing device, including cooling stations, conduit, Vacuum pressure pump and guide adjuster, the cooling stations are used to flow back cooling by cutting fluid and be connected with conduit, and the conduit is used Workpiece is cooled down in by cooling stations cutting fluid export after cooling, the vacuum pressure pump is set to cooling stations and cooling stations It is connected with conduit, is used to export in cooling stations internal tangent liquid vacuum suction conduit, the vacuum pressure pump is connected with tracheae It is connected to conduit, tracheae gas supply simultaneously exports gas and coolant liquid with conduit on conduit forms high-pressure atomization cutting fluid for work Part is cooling, and the guide adjuster is set to conduit for adjusting the exported cutting flow quantity of conduit.
Further improvement of these options is that the cooling stations include rack, is set in rack for holding cutting Liquid reflux and derived container are set to upper rack for the condensation that cutting fluid is cooling, be set to rack for will The derived export pipeline of cutting fluid, the import pipe for cutting fluid to flow back in importing container in container.
Further improvement of these options is that the condensation includes the cold plate for fitting in container outer wall, setting Correspond to the fan of cold plate in rack, be set to the liquid condensation export seat of frame surface, the container is equipped with several condensations Cutting fluid is exported to condensation and exports seat by tubule, and the condensation export seat, which is equipped with, exports condensed cutting fluid to export pipeline Export tubule.
Further improvement of these options is that the condensation export seat includes the cooling of several internal filling liquid nitrogen Pipe, the mobile driving cylinder of driving cooling tube, the condensation tubule export coolant liquid to export tubule after cooling tube.
Further improvement of these options is that the conduit includes the soaking zone being connected with cooling stations, is connected to heat preservation Section will export section derived from cutting fluid, detachably be set to the nozzle of export section;The soaking zone successively includes wave from inside to outside Lamina, insulating layer, fiber web layer and serving, the surge layer are rubber corrugated layer, and the insulating layer is heat-preservation cotton layer.
Further improvement of these options is that the export section is several adjustable joint compositions.
Further improvement of these options is that the nozzle includes the connector sleeve being connected with export section, is set to connection The adjusting ring of set, is set to the spray head for adjusting ring one end, and the adjusting is equipped with several filter plates, opens up on every layer of filter plate There is filter hole, the filter hole opened up on every layer of filter plate is of different sizes.
Further improvement of these options is that the vacuum pressure pump includes the suction pump for drawing water, for supplying Vacuum pump, the suction pump and vacuum pump be integrated setting, and the suction pump will be in the suction conduit of the cutting fluid on cooling stations Export, the vacuum pump is connected with tracheae gives air blowing when conduit exports coolant liquid.
Further improvement of these options is that the tracheae is set to conduit, and blowing end is provided with gas nozzle, the gas Mouth position corresponds to nozzle position.
Further improvement of these options is that the guide adjuster is set between export section and soaking zone, is set There is handle that cutting flow quantity is adjusted.
The utility model has the following beneficial effects:
In a first aspect, setting cooling stations, the cooling stations are used to flow back cooling by cutting fluid and be connected with conduit, will cut But reflux cycle uses liquid cooling, and good cooling results save resource;Second aspect, the conduit are used for cooling stations are after cooling Cutting fluid export cools down workpiece, cutting fluid export cools down the part processed on process equipment, cooling effect It is good;The third aspect, the vacuum pressure pump are set to cooling stations and are connected with cooling stations and conduit, are used for cooling stations internal tangent Liquid vacuum is pumped into the interior export of conduit, takes out pressure using vacuum mode and uses, conduit export cutting fluid effect is good, and speed is fast, and hydraulic pressure is strong Degree is high;Fourth aspect, the vacuum pressure pump are connected with tracheae and are connected to conduit, and tracheae gas supply is with conduit simultaneously by gas and cold But liquid exports on conduit forms high-pressure atomization cutting fluid for workpiece cooling, particular by the integrally formed cooling mist of gas-liquid to work Part is cooled down, and direct big flow imports coolant liquid and is then difficult to give workpiece cooling in the steel part process of high rigidity, very Be easy to cause workpiece to deform or appearance situations such as tool wear, be arranged it is misty it is cooling then can uniformly quickly and on a large scale into Row cooling, cooling velocity is fast, improves processing efficiency;5th aspect, the guide adjuster are set to conduit for adjusting conduit Cutting flow quantity is exported, cutting fluid water conservancy diversion can be adjusted in the effect that guide adjuster is arranged, and can add for different Work part adjusts different hydraulic pressure and is cooled down, practical.
The present apparatus is played efficiently cooling on a large scale and lubrication with few cutting fluid and is made using the atomization type of cooling With;It is primarily adapted for use in hardware processing type lathe, such as planer-type milling machine, boring machine, lathe, drilling machine and grinding machine equipment;It is particularly suitable for using It is high in the big processing occasion of the calorific values such as big cutting output, high-speed cutting, creep feed grinding, high-rate grinding and requirement on machining accuracy High intensity, high hardness alloy Steel material, have cooling and lubricating effect it is good, make cutting tool service life extend, improve production Effect and the advantages that reducing environmental pollution.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is the schematic perspective view of the utility model cooling stations;
Fig. 3 is the structural schematic diagram of the utility model rack;
Fig. 4 is the structural schematic diagram of the utility model conduit;
Fig. 5 is the structural schematic diagram of the utility model soaking zone;
Fig. 6 is the structural schematic diagram of the utility model nozzle
Fig. 7 is the schematic diagram of the utility model vacuum pressure pump.
Description of symbols: description of symbols: atomising device 10, cooling stations 100, rack 110, container 120, condensation are thin Pipe 121, export pipeline 140, import pipe 150, cold plate 160, fan 161, condensation export seat 170, is led condensation 130 Tubule 171, cooling tube 172, driving cylinder 173, conduit 200, soaking zone 210, surge layer 211, insulating layer 212, web out Layer 213, export section 220, nozzle 230, connector sleeve 231, adjusts ring 232, spray head 233, filter plate 234, vacuum at serving 214 Pressure pump 300, tracheae 310, gas nozzle 311, suction pump 320, vacuum pump 330, guide adjuster 400.
Specific embodiment
The utility model is further described below in conjunction with attached drawing.
As shown in FIG. 1 to FIG. 7, a kind of cutting fluid high-pressure atomizing device 10, including cooling stations 100, conduit 200, vacuum pressure Power pump 300 and guide adjuster 400, the cooling stations 100 are used to flow back cooling by cutting fluid and be connected with conduit 200, described Conduit 200 is used to cool down the export of the cutting fluid after cooling of cooling stations 100 to workpiece, and the vacuum pressure pump 300 is arranged It is connected in cooling stations 100 with cooling stations 100 and conduit 200, is used to 100 internal tangent liquid vacuum of cooling stations being pumped into conduit 200 Interior export, the vacuum pressure pump 300 are connected with tracheae 310 and are connected to conduit 200, and the gas supply of tracheae 310 simultaneously will with conduit 200 Gas and coolant liquid export on conduit 200 forms high-pressure atomization cutting fluid for workpiece cooling, and the guide adjuster 400 is arranged Cutting flow quantity is exported for adjusting conduit 200 in conduit 200.
Cooling stations 100 include rack 110, are set in rack 110 for holding cutting fluid reflux and derived container 120,110 top of rack is set to for the condensation 130 that cutting fluid is cooling, is set to rack 110 and is used for container 120 The derived export pipeline 140 of interior cutting fluid, the import pipe 150 for cutting fluid to flow back in importing container 120, specifically exist Cutting fluid is held back up through the receiving of container 120, and the effect of setting condensation 130, which will need to export, gives workpiece cooling Coolant liquid is freezed by condensation 130, guarantees that cutting fluid is the state of cooling when importing workpiece, so as to improve pair The effect of the cooling effect of work pieces process, setting export pipeline 140 and import pipe 150 can use cutting fluid circulating reflux, Resource is saved, it is more environmentally-friendly.
Condensation 130 includes the cold plate 160 for fitting in 120 outer wall of container, is set to rack 110 corresponding to cold plate 160 fan 161, is set to the liquid condensation export seat 170 on 110 surface of rack, and the container 120 is equipped with several condensation tubules Cutting fluid is exported to condensation and exports seat 170 by 121, and condensation export seat 170 is equipped with exporting condensed cutting fluid to leading The export tubule 171 of pipeline 140 out, cold plate 160 can cool down the cutting fluid in container 120, lead in cooling procedure Heat is discharged passing through fan 161 radiates, and the effect of setting condensation export seat 170 is by condensation tubule 121 that cutting fluid is calm Device 120 imports, and arrives after being exported cutting fluid to export pipeline 140 by export tubule 171 after condensing on condensation export seat 170 Cooling processing, good cooling results, reliability, stability are good on conduit 200 to workpiece.
Condensation export seat 170 includes the cooling tube 172 of several internal filling liquid nitrogen, the mobile drive of driving cooling tube 172 It takes offence cylinder 173, the condensation tubule 121 exports coolant liquid to export tubule 171 after cooling tube 172, particular by Cooling tube 172 gives cooling, and setting driving cylinder 173 can be alternately cooled use, can be improved the cooling effect to cutting fluid, side Continue after an action of the bowels and the cooling of processing cutting is used.
Conduit 200 includes the soaking zone 210 being connected with cooling stations 100, and being connected to soaking zone 210 will lead derived from cutting fluid Section 220 out are detachably set to the nozzle 230 of export section 220;It is connected particular by soaking zone 210 with export pipeline 140, To soaking zone 210 after cutting fluid is cooling, the cooling temperature of cutting fluid is kept by soaking zone 210, guarantees to cut in following process Cutting fluid is the state of cooling during cutting, and improves the processing cooling effect to workpiece;It is several adjustable in setting export section 220 Joint composition, effect is that export angle and position can be adjusted, and corresponding workpiece or cutter is facilitated to carry out cooling for cut.
Soaking zone 210 from inside to outside successively include surge layer 211, insulating layer 212, fiber web layer 213 and serving 214, The surge layer 211 is rubber corrugated layer 211, and the insulating layer 212 is heat-preservation cotton layer, can particular by surge layer 211 So that cutting fluid is kept the temperature in soaking zone 210, setting insulating layer 212 plays insulation effect to cutting fluid, adds beneficial to general The processing link of construction equipment is warmmer, is easy when cutting fluid is transferred to workpiece to be room temperature or higher temperature, setting heat preservation 212 pairs of cutting fluid after cooling of layer are kept the temperature, so that the cooling effect of cutting fluid is improved, in addition, setting 213 He of fiber web layer The effect of serving 214 is the flexibility for playing a protective role, while also guaranteeing it, improves using effect.
Nozzle 230 includes the connector sleeve 231 being connected with export section 220, is set to the adjusting ring 232 of connector sleeve 231, is arranged In the spray head 233 for adjusting 232 one end of ring, the adjusting ring 232 is equipped with several filter plates 234, opens up on every layer of filter plate 234 There is filter hole, the filter hole opened up on every layer of filter plate 234 is of different sizes, and effect is can be adjusted by adjusting ring 232 Different filter plates 234 has different specific aims to different workpiece materials to realize the different spray regime of cutting fluid, It is convenient to select in process, improves processing effect.
Vacuum pressure pump 300 includes the suction pump 320 for drawing water, for the vacuum pump 330 of gas supply, the suction pump 320 are integrated setting with vacuum pump 330, and the cutting fluid on cooling stations 100 is pumped into conduit 200 and exports by the suction pump 320, The vacuum pump 330 is connected with tracheae 310 gives air blowing when conduit 200 exports coolant liquid, is specifically arranged to integrated vacuum Pressure pump 300 saves cost, saves installation space, while being arranged when the effect of tracheae 310 exports conduit 200 and blowing, It realizes the atomization cooling effect of coolant liquid, improves the cooling effect to workpiece and cutter.
Tracheae 310 is set to conduit 200, and blowing end is provided with gas nozzle 311, and 311 position of gas nozzle corresponds to spray head 233 positions are cooled down particular by the atomization that cooperatively forms of gas nozzle 311 and spray head 233, can be uniformly quickly and large-scale It is cooled down, cooling velocity is fast, improves processing efficiency.
Guide adjuster 400 be set to export section 220 and soaking zone 210 between, be equipped with handle to cutting flow quantity into Row is adjusted, and different flows can be adjusted in setting guide adjuster 400 by handle, to adapt to the processing cutting of different materials It uses, it is applied widely, it is easy to adjust.
In a first aspect, setting cooling stations 100, the cooling stations 100 be used to flow back cutting fluid it is cooling and with 200 phase of conduit Even, cutting fluid cooling for reflux is recycled, good cooling results, saves resource;Second aspect, the conduit 200 is used for will be cold But 100 cutting fluids after cooling export of station cools down workpiece, by cutting fluid export to the part processed on process equipment into Row cooling, good cooling results;The third aspect, the vacuum pressure pump 300 are set to cooling stations 100 and cooling stations 100 and conduit 200 are connected, and are used to export in 100 internal tangent liquid vacuum of cooling stations suction conduit 200, take out pressure using vacuum mode and use, The export of conduit 200 cutting fluid effect is good, and speed is fast, and hydraulic pressure intensity is high;Fourth aspect, the vacuum pressure pump 300 are connected with gas Pipe 310 is connected to conduit 200, and gas and coolant liquid are exported formation with conduit 200 by the gas supply of tracheae 310 on conduit 200 simultaneously High-pressure atomization cutting fluid is cooling for workpiece, cools down particular by the integrally formed cooling mist of gas-liquid to workpiece, in high rigidity Steel part process in directly big flow import coolant liquid to be then difficult to give workpiece cooling, it is easy to cause workpiece to deform or knife Situations such as tool abrasion, occurs, and the misty cooling of setting then can be cooled down uniformly quickly and on a large scale, and cooling velocity is fast, mentions High processing efficiency;5th aspect, the guide adjuster 400 are set to conduit 200 for adjusting the exported cutting fluid of conduit 200 Cutting fluid water conservancy diversion can be adjusted in the effect of flow, setting guide adjuster 400, can adjust for different processing parts Different hydraulic pressure are cooled down, practical.
The present apparatus is played efficiently cooling on a large scale and lubrication with few cutting fluid and is made using the atomization type of cooling With;It is primarily adapted for use in hardware processing type lathe, such as planer-type milling machine, boring machine, lathe, drilling machine and grinding machine equipment;It is particularly suitable for using It is high in the big processing occasion of the calorific values such as big cutting output, high-speed cutting, creep feed grinding, high-rate grinding and requirement on machining accuracy High intensity, high hardness alloy Steel material, have cooling and lubricating effect it is good, make cutting tool service life extend, improve production Effect and the advantages that reducing environmental pollution.
Above-described embodiments merely represent several embodiments of the utility model, the description thereof is more specific and detailed, But it should not be understood as limiting the scope of the patent of the utility model.It should be pointed out that for the common of this field For technical staff, without departing from the concept of the premise utility, various modifications and improvements can be made, these all belong to In the protection scope of the utility model.Therefore, the scope of protection shall be subject to the appended claims for the utility model patent.

Claims (10)

1. a kind of cutting fluid high-pressure atomizing device, including cooling stations, conduit, vacuum pressure pump and guide adjuster, feature exist It is used to flow back cooling by cutting fluid in: cooling stations and be connected with conduit, the conduit is used to cut cooling stations are after cooling Cut liquid export workpiece is cooled down, the vacuum pressure pump is set to cooling stations and is connected with cooling stations and conduit, be used for by Cooling stations internal tangent liquid vacuum is pumped into export, the vacuum pressure pump in conduit and is connected with tracheae and is connected to conduit, tracheae gas supply Gas and coolant liquid are exported simultaneously on conduit with conduit and form high-pressure atomization cutting fluid for workpiece cooling, the water conservancy diversion is adjusted Device is set to conduit for adjusting the exported cutting flow quantity of conduit.
2. a kind of cutting fluid high-pressure atomizing device according to claim 1, it is characterised in that: the cooling stations include machine Frame is set in rack for holding cutting fluid reflux and derived container, is set to upper rack for cutting fluid is cooling Condensation, be set to rack for will derived from cutting fluid in container export pipeline, be used for by cutting fluid flow back import hold Import pipe in device.
3. a kind of cutting fluid high-pressure atomizing device according to claim 2, it is characterised in that: the condensation includes patch Together in the cold plate of container outer wall, it is set to the fan that rack corresponds to cold plate, the liquid condensation for being set to frame surface is led Seat out, the container are equipped with several condensation tubules and export cutting fluid to condensation export seat, and the condensation export seat is equipped with will be cold Cutting fluid after solidifying is exported to the export tubule of export pipeline.
4. a kind of cutting fluid high-pressure atomizing device according to claim 3, it is characterised in that: the condensation exports seat and includes The cooling tube of several internal filling liquid nitrogen, the mobile driving cylinder of driving cooling tube, the condensation tubule pass through coolant liquid Output extremely export tubule after cooling tube.
5. a kind of cutting fluid high-pressure atomizing device according to claim 1, it is characterised in that: the conduit includes and cooling It stands connected soaking zone, section will be exported by being connected to soaking zone derived from cutting fluid, detachably be set to the nozzle of export section;It is described Soaking zone successively includes surge layer, insulating layer, fiber web layer and serving from inside to outside, and the surge layer is rubber corrugated layer, The insulating layer is heat-preservation cotton layer.
6. a kind of cutting fluid high-pressure atomizing device according to claim 5, it is characterised in that: the export section be it is several can The joint of adjusting forms.
7. a kind of cutting fluid high-pressure atomizing device according to claim 6, it is characterised in that: the nozzle includes and export The connector sleeve of Duan Xianglian is set to the adjusting ring of connector sleeve, is set to the spray head for adjusting ring one end, and the adjusting is equipped with several Filter plate offers filter hole on every layer of filter plate, and the filter hole opened up on every layer of filter plate is of different sizes.
8. a kind of cutting fluid high-pressure atomizing device according to claim 1, it is characterised in that: the vacuum pressure pump includes Suction pump for drawing water, for the vacuum pump of gas supply, the suction pump and vacuum pump are integrated setting, and the suction pump will be cold But the cutting fluid on station is pumped into export in conduit, and the vacuum pump is connected with tracheae gives air blowing when conduit exports coolant liquid.
9. a kind of cutting fluid high-pressure atomizing device according to claim 7, it is characterised in that: the tracheae, which is set to, leads Pipe, blowing end are provided with gas nozzle, and the gas nozzle position corresponds to nozzle position.
10. a kind of cutting fluid high-pressure atomizing device according to claim 7, it is characterised in that: the guide adjuster is set It is placed between export section and soaking zone, is equipped with handle and cutting flow quantity is adjusted.
CN201821349874.8U 2018-08-21 2018-08-21 A kind of cutting fluid high-pressure atomizing device Active CN208895728U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109015103A (en) * 2018-08-21 2018-12-18 东莞理工学院 A kind of cutting fluid high-pressure atomizing device
CN111318920A (en) * 2020-04-10 2020-06-23 江西科技学院 Multistage cooling circulation device for numerical control milling machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109015103A (en) * 2018-08-21 2018-12-18 东莞理工学院 A kind of cutting fluid high-pressure atomizing device
CN111318920A (en) * 2020-04-10 2020-06-23 江西科技学院 Multistage cooling circulation device for numerical control milling machine

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Date Code Title Description
GR01 Patent grant
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract
EE01 Entry into force of recordation of patent licensing contract

Assignee: Dongguan jinshida Precision Technology Co.,Ltd.

Assignor: DONGGUAN University OF TECHNOLOGY

Contract record no.: X2022440000271

Denomination of utility model: High pressure atomization device for cutting fluid

Granted publication date: 20190524

License type: Common License

Record date: 20221116