A kind of metalworking fluid high-pressure atomization cooling device
Technical field:
The utility model relates to metalworking fluid filing provision technical field, particularly a kind of metalworking fluid high-pressure atomization cooling device.
Background technology:
In the process of metal processing, because the friction between cutter and workpiece, and plastic deformation of metal, the temperature of metal works can sharply rise, so in process, often need, generally use metal working fluid to lower the temperature and lubricate at surface of the work to the surface of the work processing of lowering the temperature.
But large-scale metal working machine tool for example: mill at gantry, mill filing machine, horizontal lathe, vertical lathe, drilling machines etc. add man-hour because workpiece is bigger, the scope that usually exceeds lathe metal working fluid retracting device, and the cutter that metal working fluid easily is rotated in some processing methods commonly used is dished out, although lathe is furnished with the metal working fluid EGR, usually still can only adopt manual feed flow during actual the use or do processing, some lathe is because restriction own can't be reclaimed metal working fluid in addition, also have to adopt manual feed flow, in the process, descend for fear of working (machining) efficiency and quality, problems such as tool wear aggravation, often need to use a large amount of metal working fluids to come surface of the work is cooled off, cleaning and lubricated, cause the unnecessary waste of metal working fluid, manufacturing cost is risen.
Also having occurred at present the atomizing cooling mode, a kind of metalworking fluid atomizing cooling device is promptly disclosed as Chinese patent ZL200720055269.5, this equipment comprises the liquid gas storage tank of being furnished with water filling port, the outside air inlet pipe that connects of liquid gas storage tank, the liquid gas storage tank is connected with atomizer by escape pipe, drain pipe, is connected with flexible atomizing nozzle on the atomizer; Wherein, be connected with magnetic stand on the atomizer; Be connected with air gauge on the air inlet pipe; The top of liquid gas storage tank is provided with conduit, the side is provided with and surveys liquid level meter, lower end connection bearing; Air inlet pipe, escape pipe, drain pipe pass conduit and insert in the liquid gas storage tank tank body, and wherein drain pipe extends to the inner bottom part of tank body.During the work of this equipment, the environment-friendly water-soluble cutting fluid of converting is poured into the aqueous vapor storage tank,, air inlet pipe received be with manometric air inlet, another termination compressed air source of air inlet pipe to 2/3 of volume from water filling port; Then magnetic stand is drawn onto the suitable place of lathe, and the adjusting atomizing nozzle is sprayed onto the best point of cutting region to guarantee atomizing fluids; During work, compressed air enters the aqueous vapor storage tank, and the cutting fluid fluid is under pressure and is pressed into into drain pipe and arrives atomizer, and part compressed air arrives atomizer by escape pipe simultaneously; Compressed air forms the water smoke of fine particles to the cutting fluid fluid at atomizer, and sprays to cutting region with high flow velocity by atomizing nozzle.
The metal-working plant of cryoprobe tool in the metalworking fluid atomizing cooling device of said structure is applicable to and uses, cold drill bit, depth drill, interior cold milling cutter, interior cold screw tap etc. in comprising.This occupation mode requires aerosol by machine tool chief axis, is sprayed by the end through cutter inside.Yet, when being applied to the high-speed cutting of aviation, mould, automobile and other industries, (rotating speed is up to 8000~60000r/min) because machine tool chief axis rotates at a high speed, this moment is not high enough as the pressure of atomized liquid coolant, then under the centrifugal action of main axis rotation, can occur the phenomenon of Oil-gas Separation during atomized liquid coolant process machine tool chief axis, promptly oil droplet separates with gas and is attached on the main shaft wall, a gas that is gone out by the cutter endoporus and do not have oil droplet, this has greatly influenced cooling effect.
The utility model content:
The purpose of this utility model is to provide a kind of pressure height, the metalworking fluid high-pressure atomization cooling device of good cooling results at the deficiencies in the prior art.
The purpose of this utility model realizes by following technical measures:
A kind of metalworking fluid high-pressure atomization cooling device, comprise liquid gas storage tank, air inlet pipe, escape pipe, drain pipe, and the atomizer that is connected with drain pipe with escape pipe, be connected with booster pump between described air inlet pipe and the external compression air source of the gas, the inlet of described booster pump is connected with source of the gas, and the supercharging delivery side of pump is connected with described air inlet pipe.
The further technical scheme of the utility model comprises:
The arrival end of described booster pump is provided with magnetic valve.
Wherein, be provided with de-watering apparatus between described magnetic valve and the source of the gas.
Further, described liquid gas storage tank is connected with at least two escape pipes, and the drain pipe that is complementary with escape pipe quantity, and every escape pipe is connected with an atomizer respectively with drain pipe.
According to above-described, described air inlet pipe is connected with air gauge.
Further, described liquid gas storage tank is provided with the survey liquid level meter.
Further, described liquid gas storage tank and booster pump all are arranged in the casing.
Wherein, described casing bottom is provided with roller.
Wherein, described casing is provided with and moves handle.
The utility model beneficial effect is: the utility model comprises liquid gas storage tank, air inlet pipe, escape pipe, drain pipe, and the atomizer that is connected with drain pipe with escape pipe, be connected with booster pump between described air inlet pipe and the external compression air source of the gas, the inlet of described booster pump is connected with source of the gas, and the supercharging delivery side of pump is connected with described air inlet pipe; In the use, source of the gas improves air pressure by described booster pump supercharging, forms high-pressure water mist behind gas and the liquid mixed aerosol, liquid gas good mixing effect, good cooling results.
Description of drawings:
The utility model is described in further detail to utilize accompanying drawing, but the embodiment in the accompanying drawing does not constitute any restriction of the present utility model.
Fig. 1 is the structural representation of a kind of metalworking fluid high-pressure atomization cooling device of the present utility model.
Comprise among Fig. 1:
1---the liquid gas storage tank; 2---air inlet pipe; 3---escape pipe; 4---drain pipe; 5---atomizer; 51---atomizer; 6---booster pump; 7---magnetic valve; 8---de-watering apparatus; 9---casing.
The specific embodiment:
Below in conjunction with accompanying drawing the utility model is further described, sees that Fig. 1 is described, this is preferred embodiment of the present utility model.
A kind of metalworking fluid high-pressure atomization cooling device, comprise liquid gas storage tank 1, air inlet pipe 2, escape pipe 3, drain pipe 4, and the atomizer 5 that is connected with drain pipe 4 with escape pipe 3, be connected with booster pump 6 between described air inlet pipe 2 and the external compression air source of the gas, the inlet of described booster pump 6 is connected with source of the gas, and the outlet of booster pump 6 is connected with described air inlet pipe 2.
The utility model in use, earlier the water filling port from liquid gas storage tank 1 pours into liquid gas storage tank 1 to the cutting fluid of converting, to about 2/3 of volume; Compressed air enters booster pump 6 from origin, in booster pump 6, carry out pressurized treatment, form gases at high pressure, described gases at high pressure are in air inlet pipe 2 enters liquid gas storage tank 1, and liquid gas storage tank 1 internal gas pressure increases, then cutting fluid is extruded in liquid gas storage tank 1, enter in the atomizer 5 along described drain pipe 4, wherein, described drain pipe 4 stretches into the bottom of liquid gas storage tank 1, and immerse under the cutting fluid liquid level, so that cutting fluid can successfully be forced out along drain pipe 4; Described escape pipe 3 is communicated with at liquid gas storage tank 1 top, and after pressure-air entered liquid gas storage tank 1, a part is 1 interior the derivation along described escape pipe 3 from the liquid gas storage tank, and enters described atomizer 5; Pressure-air and cutting fluid behind the mixed aerosol, can form high-pressure fog, with cold going that cutting zone is atomized from ejection in the atomizer 51 of described atomizer 5 in atomizer 5.In the course of work, even machine spindle speed is higher, cooling fluid also can not separated with pressure-air, good mixing effect, good cooling results.
Wherein, the arrival end of described booster pump 6 is provided with magnetic valve 7.Described magnetic valve 7 is used to the throughput size controlling the keying of described booster pump 6 and enter booster pump 6.This magnetic valve 7 and above-mentioned booster pump 6 are prior art, do not give unnecessary details its structure and operation principle here.
Wherein, be provided with de-watering apparatus 8 between described magnetic valve 7 and the source of the gas.Described de-watering apparatus 8 is used for removing the moisture of source of the gas, to improve the functional reliability of booster pump 6, prolongs service life of the present utility model.Described de-watering apparatus 8 also is a prior art.
Wherein, described liquid gas storage tank 1 is connected with at least two escape pipes 3, and the drain pipe 4 that is complementary with escape pipe 3 quantity, and every escape pipe 3 is connected with an atomizer 5 respectively with drain pipe 4.Like this, use a playscript with stage directions cooling device, can improve the equipment service efficiency, reduced use cost at least two place's cutting zones cooling processing that atomizes.Wherein, atomizer 5 and with it with respect to drain pipe 4 and the quantity of escape pipe 3 can rationally be provided with according to actual needs.
Wherein, described air inlet pipe 2 is connected with air gauge, so that the air pressure that understanding directly perceived enters liquid gas storage tank 1 helps improving functional reliability of the present utility model like this.
Wherein, described liquid gas storage tank 1 is provided with the survey liquid level meter.The liquid gas storage tank 1 interior pre-metal working fluid of annotating in use its storage needs grasp in time, and described survey liquid level meter can indicate the liquid level in the liquid gas storage tank 1, and the handled easily personnel in time grasp the liquid stock in it.
Described liquid gas storage tank 1 all is arranged in the casing 9 with booster pump 6.Described casing 9 bottoms are provided with roller.Described casing 9 is provided with and moves handle.Be convenient to maintenance of the present utility model like this, and moving in the use.
Should be noted that at last; above embodiment is only in order to the explanation the technical solution of the utility model; but not to the restriction of the utility model protection domain; although the utility model has been done to explain with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can make amendment or be equal to replacement the technical solution of the utility model, and not break away from the essence and the scope of technical solutions of the utility model.