CN208888647U - Intelligent industrial equipment fault prediction and health controller - Google Patents
Intelligent industrial equipment fault prediction and health controller Download PDFInfo
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- CN208888647U CN208888647U CN201821903474.7U CN201821903474U CN208888647U CN 208888647 U CN208888647 U CN 208888647U CN 201821903474 U CN201821903474 U CN 201821903474U CN 208888647 U CN208888647 U CN 208888647U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
Intelligent industrial equipment fault prediction and health controller, it is related to intelligent industrial technical field of auxiliary facilities.The display case is fixedly connected on top one end of mainframe, the top of mainframe is arranged in control panel, and control panel is located at the front of display case, display screen is fixedly connected on the positive middle position of display case, several detection tables are uniformly arranged on the left side of display screen, flashing lamp is uniformly arranged on the right upper portion of display screen, storage device is provided with immediately below flashing lamp, alarm lamp is fixedly connected on the surface middle position of display case, the inside of mainframe is arranged in the host, connection relationship between sensor group and host is to be electrically connected, its structure is simple, it can be to the operating status progress real-time monitoring of equipment in intelligent industrial, and monitoring data are analyzed, the failure of equipment can be predicted, so that it is guaranteed that the normal operation of equipment.
Description
Technical field
The utility model relates to intelligent industrial technical field of auxiliary facilities, and in particular to intelligent industrial equipment fault prediction and
Health controller.
Background technique
Intelligent industrial is each Terminal Type that will have environment sensing ability, the calculating mode based on ubiquitous technology, moves and lead to
Letter etc. is constantly dissolved into industrial links, greatly improves manufacture efficiency, improves product quality, reduce product cost and
Traditional industry is promoted to the intelligentized new stage, is now had been applied to during modern production by resource consumption.
But in actual production process, equipment is normally operation production at full capacity, often ignores and runs to equipment
In failure carry out prediction and equipment operation health management, eventually lead to equipment operation exception, influence daily production, so,
It is necessary to manufacture a kind of intelligent industrial equipment fault prediction and health controller for we.
Utility model content
The purpose of this utility model is that it is in view of the drawbacks of the prior art and insufficient, a kind of intelligent industrial equipment fault is provided
Prediction and health controller, its structure is simple, can the operating status to equipment in intelligent industrial carry out real-time monitoring, and it is right
Monitoring data are analyzed, and can be predicted the failure of equipment, so that it is guaranteed that the normal operation of equipment.
To achieve the above object, the utility model is using following technical scheme: it include mainframe 1, control panel 2,
Display screen 3, detection table 4, flashing lamp 5, storage device 6, alarm lamp 7, host 8, display case 9, sensor group 10, the display
Cabinet 9 is fixedly connected on top one end of mainframe 1, and the top of mainframe 1 is arranged in control panel 2, and control panel 2 is positioned at aobvious
Show the front of cabinet 9, display screen 3 is fixedly connected on the positive middle position of display case 9, and several detection tables 4 are uniformly arranged on display
The left side of screen 3, flashing lamp 5 are uniformly arranged on the right upper portion of display screen 3, and the underface of flashing lamp 5 is provided with storage device 6,
Alarm lamp 7 is fixedly connected on the surface middle position of display case 9, and the inside of mainframe 1 is arranged in the host 8, sensing
Connection relationship between device group 10 and host 8 is to be electrically connected.
The host 8 is internally provided with data access module 81, data analysis module 82, data transmission blocks 83.
The sensor group 10 includes temperature sensor 101, humidity sensor 102, vibrating sensor 103, vision biography
Sensor 104, and temperature sensor 101, humidity sensor 102, vibrating sensor 103, visual sensor 104 are separately positioned on
On intelligent workshop appliance.
Digital display screen 61 and USB interface 62, and 61 He of digital display screen are provided on two storage devices 6
USB interface 62 is electrically connected with host 8.
The top of the display case 9 is uniformly arranged there are four heat release hole 91, and four heat release holes 91 are opposite two-by-two respectively
The left and right sides of alarm lamp 7 should be located at, the front of display case 9 is provided with master control switch 92 and camera 93, and master control switch 92
The two sides up and down of display screen 3 are located at camera 93.
The front of the mainframe 1 is provided with clamshell doors 11, and two clamshell doors 11 are flexibly connected with mainframe 1, and two
The middle position of a clamshell doors 11 is provided with knob 111.
Control chip model inside the host 8 is Godson SoC chip 3252, and host 8 and control panel 2, aobvious
Connection relationship between display screen 3, detection table 4, flashing lamp 5, storage device 6 and alarm lamp 7 is to be electrically connected.
It, can be to being set in intelligent industrial after adopting the above technical scheme, the utility model has the beneficial effect that its structure is simple
Standby operating status carries out real-time monitoring, and analyzes monitoring data, can predict the failure of equipment, thus really
Protect the normal operation of equipment.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, before not making the creative labor property
It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is the structural schematic block diagram of host 8 in the utility model;
Fig. 3 is the structural schematic block diagram of sensor group 10 in the utility model;
Fig. 4 is the working principle schematic block diagram of the utility model.
Description of symbols: mainframe 1, control panel 2, display screen 3, detection table 4, flashing lamp 5, storage device 6, alarm
Lamp 7, host 8, display case 9, sensor group 10, data access module 81, data analysis module 82, data transmission blocks 83, temperature
Spend sensor 101, humidity sensor 102, vibrating sensor 103, visual sensor 104, digital display screen 61, USB interface 62,
Heat release hole 91, master control switch 92, camera 93, clamshell doors 11, knob 111.
Specific embodiment
Referring to shown in Fig. 1-Fig. 4, present embodiment the technical solution adopted is that: it includes mainframe 1, control panel
2, display screen 3, detection table 4, flashing lamp 5, storage device 6, alarm lamp 7, host 8, display case 9, sensor group 10, described is aobvious
Show that cabinet 9 is fixedly connected on top one end of mainframe 1, the top of mainframe 1 is arranged in control panel 2, and control panel 2 is located at
The front of display case 9, display screen 3 are fixedly connected on the positive middle position of display case 9, and several detection tables 4 are uniformly arranged on aobvious
The left side of display screen 3, flashing lamp 5 are uniformly arranged on the right upper portion of display screen 3, and the underface of flashing lamp 5 is provided with storage device
6, alarm lamp 7 is fixedly connected on the surface middle position of display case 9, and the inside of mainframe 1 is arranged in the host 8, passes
Connection relationship between sensor group 10 and host 8 is to be electrically connected.
The host 8 is internally provided with data access module 81, data analysis module 82, data transmission blocks 83.
Data access module 81 is for converting data acquisition acquired in sensor group 10 to the inside of host 8, by data point
The analysis comparison processing for analysing module 82, judges the operating status of equipment, sends data to display screen 3 by data transmission blocks 83
Intuitive display.
The sensor group 10 includes temperature sensor 101, humidity sensor 102, vibrating sensor 103, vision biography
Sensor 104, and temperature sensor 101, humidity sensor 102, vibrating sensor 103, visual sensor 104 are separately positioned on
On intelligent workshop appliance.Temperature sensor 101 is used to obtain the equipment running temperature in intelligent workshop, and humidity sensor 102 is used for
The humidity data of detection device running space, vibrating sensor 103 are used for the vibration data of detection device operation, visual sensor
104 for capturing the movement of equipment operating mechanism.
Digital display screen 61 and USB interface 62, and 61 He of digital display screen are provided on two storage devices 6
USB interface 62 is electrically connected with host 8.Two storage devices 6 lead to for storing the data that detection device detects equipment
It crosses USB interface 62 internal data is copied on other mobile storage mediums.
The top of the display case 9 is uniformly arranged there are four heat release hole 91, and four heat release holes 91 are opposite two-by-two respectively
The left and right sides of alarm lamp 7 should be located at, the front of display case 9 is provided with master control switch 92 and camera 93, and master control switch 92
The two sides up and down of display screen 3 are located at camera 93.The top of display case 9 is uniformly arranged there are four heat release hole 91, and four
Heat release hole 91 is used to will test the heat discharge inside device, it is ensured that the front of the accuracy of detection, display case 9 is provided with master control
Switch 92 and camera 93, master control switch 92 be monitoring device total power switch, by master control switch 92 it is openable or closing
Detection device, camera 93 are used to record the operational circumstances of monitor and detection device.
The front of the mainframe 1 is provided with clamshell doors 11, and two clamshell doors 11 are flexibly connected with mainframe 1, and two
The middle position of a clamshell doors 11 is provided with knob 111.When needing to safeguard or overhaul inside mainframe 1, two can be passed through
Clamshell doors 11 open 1 pair of inside of mainframe and are safeguarded and overhauled, and the middle position of two clamshell doors 11 is provided with knob
111, two clamshell doors 11, are closed by the opening of two clamshell doors 11 simultaneously also by two knobs 111 for convenience.
Control chip model inside the host 8 is Godson SoC chip 3252, and host 8 and control panel 2, aobvious
Connection relationship between display screen 3, detection table 4, flashing lamp 5, storage device 6 and alarm lamp 7 is to be electrically connected.Pass through control panel
2 can directly manipulate equipment fault prediction and health controller, and display screen 3 is for displays temperature sensor 101, wet
Temperature, humidity, vibration and image data that sensor 102, vibrating sensor 103 and visual sensor 104 detect are spent, table is detected
4 show that table, flashing lamp 5 are that equipment fault prediction and health controller are transported for the electric current of intelligent Devices in Workshop, voltage detecting
Row indicator light, flashing lamp 5 indicate that equipment normal operation, alarm lamp 7 are equipment fault prediction and health control when bar shaped flashes
Device detects indicator light when intelligent workshop unit exception.
Working principle of the utility model is: this is practical in normal work, it is right by the sensor group 10 being mounted in equipment
Equipment is monitored, and sensor group 10 includes temperature sensor 101, humidity sensor 102, vibrating sensor 103, visual sensing
Device 104, temperature sensor 101 are used to obtain the equipment running temperature in intelligent workshop, and humidity sensor 102 is transported for detection device
The humidity data in row space, vibrating sensor 103 are used for the vibration data of detection device operation, and visual sensor 104 is for catching
The movement of equipment operating mechanism is caught, the connection relationship between sensor group 10 and host 8 is to be electrically connected, and sensor group 10 detects
Temperature, humidity, vibration and image data be sent to data access module 81, data access module 81 is obtained sensor group 10
The data acquisition taken is converted to the inside of host 8, is handled by the analysis comparison of data analysis module 82, is judged the fortune of equipment
Row state sends data to display screen 3 by data transmission blocks 83 and intuitively shows, when this is practical detects unit exception,
Then by the flashing alarm of alarm lamp 7, so as to the exception of discovering device earlier, two storage devices 6 are practical to setting for storing this
The data of standby detection, and internal data can be copied on other mobile storage mediums by USB interface 62.
It, can be to being set in intelligent industrial after adopting the above technical scheme, the utility model has the beneficial effect that its structure is simple
Standby operating status carries out real-time monitoring, and analyzes monitoring data, can predict the failure of equipment, thus really
Protect the normal operation of equipment.
The above is merely intended for describing the technical solutions of the present application, but not for limiting the present application, those of ordinary skill in the art couple
The other modifications or equivalent replacement that the technical solution of the utility model is made, without departing from technical solutions of the utility model
Spirit and scope should all cover in the scope of the claims of the utility model.
Claims (7)
1. intelligent industrial equipment fault prediction and health controller, it is characterised in that: it includes mainframe (1), control panel
(2), display screen (3), detection table (4), flashing lamp (5), storage device (6), alarm lamp (7), host (8), display case (9), biography
Sensor group (10), the display case (9) are fixedly connected on top one end of mainframe (1), and control panel (2) is arranged in host
The top of cabinet (1), and control panel (2) is located at the front of display case (9), display screen (3) is being fixedly connected on display case (9) just
Face middle position, several detections table (4) are uniformly arranged on the left side of display screen (3), and flashing lamp (5) is uniformly arranged on display screen
(3) right upper portion is provided with storage device (6) immediately below flashing lamp (5), and alarm lamp (7) is fixedly connected on display case (9)
Surface middle position, the host (8) be arranged between the inside of mainframe (1), sensor group (10) and host (8)
Connection relationship be electrically connected.
2. intelligent industrial equipment fault prediction according to claim 1 and health controller, it is characterised in that: described
Host (8) is internally provided with data access module (81), data analysis module (82), data transmission blocks (83).
3. intelligent industrial equipment fault prediction according to claim 1 and health controller, it is characterised in that: described
Sensor group (10) includes temperature sensor (101), humidity sensor (102), vibrating sensor (103), visual sensor
(104), and temperature sensor (101), humidity sensor (102), vibrating sensor (103), visual sensor (104) are distinguished
It is arranged on intelligent workshop appliance.
4. intelligent industrial equipment fault prediction according to claim 1 and health controller, it is characterised in that: described
Digital display screen (61) and USB interface (62) are provided on two storage devices (6), and digital display screen (61) and USB connect
Mouth (62) is electrically connected with host (8).
5. intelligent industrial equipment fault prediction according to claim 1 and health controller, it is characterised in that: described
There are four being uniformly arranged at the top of display case (9) heat release hole (91), and four heat release holes (91) are corresponding positioned at report two-by-two respectively
The left and right sides of warning lamp (7), the front of display case (9) is provided with master control switch (92) and camera (93), and master control switchs
(92) and camera (93) is located at the two sides up and down of display screen (3).
6. intelligent industrial equipment fault prediction according to claim 1 and health controller, it is characterised in that: described
The front of mainframe (1) is provided with clamshell doors (11), and two clamshell doors (11) are flexibly connected with mainframe (1), and two split
The middle position of door (11) is provided with knob (111).
7. intelligent industrial equipment fault prediction according to claim 1 and health controller, it is characterised in that: described
The internal control chip model of host (8) is Godson SoC chip 3252, and host (8) and control panel (2), display screen (3),
Connection relationship between detection table (4), flashing lamp (5), storage device (6) and alarm lamp (7) is to be electrically connected.
Priority Applications (1)
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CN201821903474.7U CN208888647U (en) | 2018-11-19 | 2018-11-19 | Intelligent industrial equipment fault prediction and health controller |
Applications Claiming Priority (1)
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CN201821903474.7U CN208888647U (en) | 2018-11-19 | 2018-11-19 | Intelligent industrial equipment fault prediction and health controller |
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Publication Number | Publication Date |
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CN208888647U true CN208888647U (en) | 2019-05-21 |
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ID=66518476
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CN (1) | CN208888647U (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112530109A (en) * | 2020-12-01 | 2021-03-19 | 大连理工江苏研究院有限公司 | Big data based prompting device and method |
CN112770566A (en) * | 2020-12-28 | 2021-05-07 | 合肥诺必达信息技术有限责任公司 | Artificial intelligence household electrical appliances control cabinet based on AI is intelligent |
CN113433282A (en) * | 2021-07-05 | 2021-09-24 | 陕西中天盛隆智能科技有限公司 | Intelligent coal mine water inrush/water penetration real-time detection system |
-
2018
- 2018-11-19 CN CN201821903474.7U patent/CN208888647U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112530109A (en) * | 2020-12-01 | 2021-03-19 | 大连理工江苏研究院有限公司 | Big data based prompting device and method |
CN112770566A (en) * | 2020-12-28 | 2021-05-07 | 合肥诺必达信息技术有限责任公司 | Artificial intelligence household electrical appliances control cabinet based on AI is intelligent |
CN113433282A (en) * | 2021-07-05 | 2021-09-24 | 陕西中天盛隆智能科技有限公司 | Intelligent coal mine water inrush/water penetration real-time detection system |
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TR01 | Transfer of patent right |
Effective date of registration: 20190910 Address after: 223300 First Floor of Huaiyin National Agricultural Science and Technology Park, Huaian City, Jiangsu Province Patentee after: Huaian Longyuan agricultural science and Technology Co., Ltd. Address before: Room 2002 and 2006, No. 1539 Pioneer Building, Chengnan Road, Jiaxing City, Zhejiang Province, 314000 Co-patentee before: Nanjing Remote Health Technology Co. Ltd. Patentee before: Jiaxing from Mdt InfoTech Ltd |