CN208867323U - A kind of mattress production cutter device - Google Patents

A kind of mattress production cutter device Download PDF

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Publication number
CN208867323U
CN208867323U CN201821529961.1U CN201821529961U CN208867323U CN 208867323 U CN208867323 U CN 208867323U CN 201821529961 U CN201821529961 U CN 201821529961U CN 208867323 U CN208867323 U CN 208867323U
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China
Prior art keywords
cutting
mattress
cylinder
motor
cutter device
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CN201821529961.1U
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Chinese (zh)
Inventor
尹拥群
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Hunan Aiyiyuan Home Co Ltd
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Hunan Aiyiyuan Home Co Ltd
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Abstract

The utility model discloses be related to a kind of mattress production cutter device of mattress production manufacture field, including cutting rack and cutting assembly, cutting rack is internally provided with transmission shaft and idler wheel, cutting rack both ends are provided with bracket, sensor is provided on the inside of bracket, it is provided with litter on bracket, the first cylinder is provided on litter by elevating lever and connects cutting assembly.Using sliding idler wheel transmission, does not need manually to be carried, saved a large amount of labour, improved labor efficiency.Simple transverse cuts can be used, can also laterally longitudinally cut together, adjust the distance of two scribing wheels according to actual needs, cut plurality of specifications and shape mattress.Accurately mattress position is positioned using sensor, so that the cutting of mattress is in controllable state, mattress is fixed using fixed link, convenient for the cutting of mattress, the movement for avoiding mattress in cutting process causes cutting to deviate.The device structure is simple and convenient to operate, cutting efficiency is high, strong applicability.

Description

A kind of mattress production cutter device
Technical field
The utility model relates to a kind of mattress production manufacture field, specifically a kind of mattress production cutter device.
Background technique
With the development of society, people's lives level is higher and higher, more and more people use mattress, mattress production mistake Cheng Zhong needs multiple process to process, wherein cuts the machine of the spring pad of mattress, when generally cutting mattress, mattress all compares Greatly, it is only necessary to it is crosscutting to mattress progress, but smaller mattress is sometimes cut, only secondary transverse cuts, which are not able to satisfy, to be needed It wants, it is therefore desirable to it is longitudinally cutting, it in cutting process, sometimes not only needs to cut mattress rectangular, to be also cut into other Shape, mattress is in cutting process, when mattress is by blade active force, is easy movement, cutting is caused to deviate.
Chinese patent (notification number: CN 204278066U, the day for announcing: 2015.04.22) discloses a kind of spring double track and cuts Cut device, including objective table, conveyor track, direct orbit, cutting machine.When on the mattress conveyer belt objective table of cutting, determine Good position is driven by a motor pedestal and moves in orbit, completes cutting, and cutting frame top is directed track and is clipped in the middle, and protects Demonstrate,prove motion track.But the apparatus function is too simple only to be cut to longitudinal, device does not position fixed system, is easy to cut Cut offset.
Utility model content
The purpose of this utility model is to provide a kind of mattress production cutter devices, to solve to propose in above-mentioned background technique The problem of.
To achieve the above object, the utility model provides the following technical solutions:
A kind of mattress production cutter device, including cutting rack and cutting assembly, cutting rack are internally provided with several transmission shafts, Transmission shaft is nested in the inside of cutting rack by bearing, and transmission shaft can be freely rotated in cutting rack.It is provided on transmission shaft Several idler wheels, under transmission shaft rotation, idler wheel is rotated coaxially with transmission shaft, and mattress is placed on idler wheel, complete in the case where idler wheel rotates in same direction At the phloem-xylem transport of mattress.Driving wheel is provided on the left of transmission shaft, driving wheel connects driving device.
The cutting rack left and right ends are provided with longitudinal bracket, and sensor is provided on the inside of bracket, and sensor can To incude transmission position of the mattress on idler wheel.The top setting of bracket is fluted, driving wheel is provided in groove, driving wheel is set It sets at the both ends of Shui Ping litter, driving wheel connects driving device, and under driving device effect, litter vertical equity is mobile.It is sliding The first cylinder is provided on pole, the first cylinder connects driving device, and under driving device effect, the first cylinder can be horizontal on litter To movement.Elevating lever straight down is provided in first cylinder, under the action of the first cylinder, elevating lever is flexible up and down and turns It is dynamic.The lower end of elevating lever is provided with cutting assembly.
As a further solution of the present invention: the cutting rack is horizontal positioned rectangular frame structure.
As a further solution of the present invention: driving wheel connects first motor by belt, first motor is fixed on The side of cutting rack.Under the driving of first motor, belt drives several driving wheel rotations on cutting rack, under driving wheel effect, Transmission shaft drives idler wheel to rotate at the same speed, and mattress at the uniform velocity moves ahead on cutting rack.
As a further solution of the present invention: the cutting assembly includes the second motor, first gear, the second tooth Wheel, cutting axis and scribing wheel.The center shaft end of second motor is provided with second gear, second gear and the second electricity Machine rotates coaxially, and first gear is engaged with second gear, and second gear drives first gear rotation under the second motor driven. The middle position of cutting axis is arranged in first gear.
As a further solution of the present invention: the sensor, first motor, the second motor, the first cylinder, Driving device on two cylinders and driving wheel is electrically connected PLC system, and inductive signal is passed to PLC system, PLC system by sensing Control starting, operating and the end of first motor, the second motor, the first cylinder and the second cylinder.
As a further solution of the present invention: the both ends of cutting axis are provided with the second cylinder, setting in the second cylinder There is cardan shaft horizontally outward, promotes the tip of the axis to be provided with scribing wheel, cardan shaft is fixed at the center of scribing wheel.? Under second motor driven, second gear drives first gear rotation, and first gear drives cutting axis and scribing wheel rotation.? Cardan shaft free extension under two cylinder actions, changes the distance of two scribing wheels, to control cutting width.
As a further solution of the present invention: the lower end inside of the cutting rack is provided with third cylinder, third The pushing ram being provided in horizontal direction in cylinder, the end of pushing ram are provided with vertical fixed link.Third cylinder connects PLC system System, when sensor sensing mattress position, third cylinder stretches out pushing ram inwardly, and fixed link fixes mattress.Fixed link is set It sets, convenient for the cutting of mattress, the movement for avoiding mattress in cutting process causes cutting to deviate.
Technology is compared, the beneficial effects of the utility model are: using sliding idler wheel transmission, idler wheel has certain altitude, cuts through Contact of the scribing wheel with other component is avoided in journey, protects the service life of equipment and scribing wheel, is not needed artificial It is carried, has saved a large amount of labour, improved labor efficiency.Simple transverse cuts can be used, it can also be lateral It is longitudinal to cut together, the distance of two scribing wheels is adjusted according to actual needs, cuts plurality of specifications and shape mattress.Using biography Sensor accurately positions mattress position, so that the cutting of mattress is in controllable state, mattress is fixed using fixed link, just In the cutting of mattress, the movement for avoiding mattress in cutting process causes cutting to deviate.The device structure is simple and convenient to operate, Cutting efficiency height, strong applicability.
Detailed description of the invention
Fig. 1 is a kind of overlooking structure diagram of mattress production cutter device.
Fig. 2 is a kind of left view structural representation of mattress production cutter device embodiment 1.
Fig. 3 is a kind of structural schematic diagram of cutting assembly in mattress production cutter device.
Fig. 4 is a kind of left view structural representation of mattress production cutter device embodiment 2.
In figure, 1- driving wheel, 2- idler wheel, 3- cutting rack, 4- litter, 5- transmission shaft, 6- first motor, 7- belt, 8- biography Sensor, 9- groove, 10- bracket, 11- lifting shaft, the first cylinder of 12-, 13- cutting assembly, 14- cutting axis, 15- scribing wheel, 16- cardan shaft, the second cylinder of 17-, 18- first gear, 19- second gear, the second motor of 20-, 21- driving wheel, 22- third gas Cylinder, 23- pushing ram, 24- fixed link.
Specific embodiment
The technical solution of the patent is explained in further detail With reference to embodiment.
Embodiment 1
Please refer to Fig. 1-3, a kind of mattress production cutter device, including cutting rack 3 and cutting assembly 13, the cutting rack 3 be horizontal positioned rectangular frame structure, and cutting rack 3 is internally provided with several transmission shafts 5, and transmission shaft 5 is nested in by bearing to be cut The inside of frame 3 is cut, transmission shaft 5 can be freely rotated in cutting rack 3.Several idler wheels 2, idler wheel 2 and biography are provided on transmission shaft 5 It send axis 5 to rotate coaxially, places mattress on idler wheel 2, rotate in same direction the lower phloem-xylem transport for completing mattress in idler wheel 2.A left side for transmission shaft 5 Side is provided with driving wheel 21, and driving wheel 21 connects first motor 6 by belt 7, and first motor 6 is fixed on the side of cutting rack 3 Face.Under the driving of first motor 6, belt 7 drives several driving wheels 21 on cutting rack 3 to rotate, and under driving wheel 21 acts on, passes It send axis 5 that idler wheel 2 is driven to rotate at the same speed, mattress is made at the uniform velocity to move ahead on cutting rack 3.
3 left and right ends of cutting rack are provided with longitudinal bracket 10, and the inside of bracket 10 is provided with sensor 8, pass Sensor 8 can incude transmission position of the mattress on idler wheel 2.The top of bracket 10 is arranged fluted 9, is provided with drive in groove 9 The both ends of horizontal litter 4 are arranged in driving wheel 1, driving wheel 1, and driving wheel 1 connects driving device, sliding under driving device effect 4 vertical equity of pole is mobile.The first cylinder 12 is provided on litter 4, the first cylinder 12 connects driving device, driving device effect Under, the first cylinder 12 transversely and horizontally moves on litter 4.Elevating lever 11 straight down is provided in first cylinder 12, Under the action of one cylinder 12, about 11 elevating lever is flexible and horizontally rotates.The lower end of elevating lever 11 is provided with cutting assembly 13.
The cutting assembly 13 includes the second motor 20, first gear 18, second gear 19, cutting axis 14 and cutter Wheel 15.The center shaft end of second motor 20 is provided with second gear 19, and second gear 19 and the second motor 20 are coaxial Rotation, first gear 18 are engaged with second gear 19, and second gear 19 drives 18 turns of first gear under the driving of the second motor 20 It is dynamic.The middle position of cutting axis 14 is arranged in first gear 18, and the both ends of cutting axis 14 are provided with the second cylinder 17, the second cylinder Cardan shaft 16 horizontally outward is provided in 17, the end of cardan shaft 16 is provided with scribing wheel 15, and cardan shaft 16, which is fixed on, to be cut At the center of cutter wheel 15.Under the driving of the second motor 20, second gear 19 drives first gear 18 to rotate, 18 band of first gear Dynamic cutting axis 14 and scribing wheel 15 rotate.16 free extension of cardan shaft under the effect of the second cylinder 17, changes two cutter The distance of wheel 15, to control cutting width.
On the sensor 8, first motor 6, the second motor 20, the first cylinder 12, the second cylinder 17 and driving wheel 1 Driving device be electrically connected PLC system, inductive signal 8 is passed to PLC system by sensing, and PLC system controls first motor 2, starting, operating and the end of the second motor 20, the first cylinder 12 and the second cylinder 17.
The working principle of the utility model is: connection power supply, when needing vertical and horizontal to cut, to two scribing wheels The parameters such as 15 distances, transmission speed, cutting speed are configured.Starting first motor 6, the second motor 20, the first cylinder 12, Second cylinder 17, mattress are conveyed on cutting rack 3 by idler wheel 2, and sensor 8 senses mattress position, and first motor 6 is stopped Rotation stop is dynamic, and mattress rests on designated position.First cylinder 12 and the starting of the second motor 20, elevating lever 11 decline, and driving wheel 1 drives Device starting, it is longitudinally cutting to mattress progress that litter 4 drives cutting assembly 13 to advance.When the longitudinally cutting completion of mattress, the first gas Under cylinder 12 acts on, lifting shaft 11 drives cutting assembly 13 to rise, and rotates 90 degree, and the first cylinder 12 laterally moves on litter 4 Dynamic, under the effect of the first cylinder 12, lifting shaft 11 drives cutting assembly 13 to decline, and the second motor 20 drives scribing wheel 15 to mattress Transverse cuts, transverse cuts, which terminate can according to need, carries out the cutting such as chamfering to mattress.After the completion of cutting, first motor 6 is opened Dynamic, the mattress of well cutting sends out cutting rack 3.
When only needing to carry out transverse cuts to mattress, adjusts the first cylinder 12 and rotate lifting shaft 11, cutting axis 14 is adjusted Longitudinal direction, starter are saved into, mattress rests on designated position.First cylinder 12 transverse shifting on litter 14 carries out mattress Transverse cuts.After the completion of cutting, first motor 6 starts, and the mattress of well cutting sends out cutting rack 3.
Embodiment 2
Referring to Fig. 4, on the basis of embodiment 1, the lower end inside of the cutting rack 3 is provided with third cylinder 22, The pushing ram 23 being provided in horizontal direction in third cylinder 22, the end of pushing ram 23 are provided with vertical fixed link 24.Third Cylinder 22 connects PLC system, and when sensor 8 incudes mattress position, third cylinder 22 stretches out pushing ram 23, fixed link inwardly 24 fix mattress.The setting of fixed link 24, convenient for the cutting of mattress, the movement for avoiding mattress in cutting process causes to cut Offset.
The preferred embodiment of the patent is described in detail above, but this patent is not limited to above-mentioned embodiment party Formula within the knowledge of one of ordinary skill in the art can also be under the premise of not departing from this patent objective It makes a variety of changes.

Claims (6)

1. a kind of mattress production cutter device, including cutting rack (3) and cutting assembly (13), cutting rack (3) is if be internally provided with Dry transmission shaft (5), transmission shaft (5) are nested in the inside of cutting rack (3) by bearing, which is characterized in that the transmission shaft (5) On be provided with several idler wheels (2), one end of transmission shaft (5) is provided with driving wheel (21), driving wheel (21) connect driving device, cut It cuts frame (3) both ends to be provided with longitudinal bracket (10), be provided on the inside of bracket (10) sensor (8), the top of bracket (10) It is arranged fluted (9), is provided with driving wheel (1) in groove (9), the both ends of horizontal litter (4) is arranged in driving wheel (1), sliding It is provided on pole (4) the first cylinder (12), elevating lever (11) straight down, elevating lever (11) is provided in the first cylinder (12) Lower end be provided with cutting assembly (13).
2. a kind of mattress production cutter device according to claim 1, which is characterized in that the cutting rack (3) is water The rectangular frame structure of placing flat.
3. a kind of mattress production cutter device according to claim 1 or 2, which is characterized in that the driving wheel (21) First motor (6) are connected by belt (7), first motor (6) is fixed on the side of cutting rack (3).
4. a kind of mattress production cutter device according to claim 3, which is characterized in that cutting assembly (13) packet The second motor (20), cutting axis (14) and scribing wheel (15) are included, the center shaft end of second motor (20) is provided with Second gear (19), the middle position of cutting axis (14) are provided with first gear (18).
5. a kind of mattress production cutter device according to claim 4, which is characterized in that the two of the cutting axis (14) End is provided with the second cylinder (17), and cardan shaft (16) horizontally outward, the end of cardan shaft (16) are provided in the second cylinder (17) End is provided with scribing wheel (15).
6. a kind of mattress production cutter device according to claim 5, which is characterized in that under the cutting rack (3) End inside is provided with third cylinder (22), the pushing ram (23) being provided in horizontal direction in third cylinder (22), pushing ram (23) End be provided with vertical fixed link (24).
CN201821529961.1U 2018-09-19 2018-09-19 A kind of mattress production cutter device Active CN208867323U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821529961.1U CN208867323U (en) 2018-09-19 2018-09-19 A kind of mattress production cutter device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821529961.1U CN208867323U (en) 2018-09-19 2018-09-19 A kind of mattress production cutter device

Publications (1)

Publication Number Publication Date
CN208867323U true CN208867323U (en) 2019-05-17

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201821529961.1U Active CN208867323U (en) 2018-09-19 2018-09-19 A kind of mattress production cutter device

Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110172816A (en) * 2019-07-09 2019-08-27 浙江安吉美佳琪家居用品有限公司 A kind of guillotine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110172816A (en) * 2019-07-09 2019-08-27 浙江安吉美佳琪家居用品有限公司 A kind of guillotine

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Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: A mattress production cutting device

Effective date of registration: 20231220

Granted publication date: 20190517

Pledgee: Shaoyang Rural Commercial Bank Co.,Ltd.

Pledgor: HUNAN AIYIYUAN HOME FURNISHING Co.,Ltd.

Registration number: Y2023980072946

PE01 Entry into force of the registration of the contract for pledge of patent right