CN208866553U - A kind of high-precision fixed length welding fixture - Google Patents
A kind of high-precision fixed length welding fixture Download PDFInfo
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- CN208866553U CN208866553U CN201821357091.4U CN201821357091U CN208866553U CN 208866553 U CN208866553 U CN 208866553U CN 201821357091 U CN201821357091 U CN 201821357091U CN 208866553 U CN208866553 U CN 208866553U
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- jig
- fixed
- wire rod
- locating piece
- fixed length
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Abstract
The utility model relates to a kind of high-precision fixed length welding fixtures, including jig bottom plate, jig positioning column, part locating piece and jig main body, the jig positioning column is set on the jig bottom plate, the part locating piece includes part fixing groove and part fixed plate, and the part locating piece and the jig main body cooperate the jig positioning column to be fixed on the jig bottom plate;The jig main body includes jig mainboard, winding displacement tooth, wire rod fixed length fixed block and cover board, the jig mainboard includes core wire rest area, wire rod rest area and baffle, the cover board includes core wire fixed plate and soldering opening, is connected between the cover board and the baffle by pin;The upper surface band of the wire rod fixed length fixed block is fluted.The fixed length fixed mechanisms such as winding displacement tooth, part locating piece, jig positioning column and core wire fixed plate are arranged in the utility model, reduce human error, guarantee the length accuracy of processing wire rod, realize high-precision fixed length soldering wires.
Description
Technical field
The utility model relates to soldering wires manufacture field, specially a kind of high-precision fixed length welding fixture.
Background technique
Soldering wires working process process includes pre-treatment, winding displacement arranges, scaling powder, cored wire conductor soak on cored wire conductor
The processes such as tin, core wire ratio cut, parts, wielding neck and line taking, wherein winding displacement process needs that core wire is manually pressed standard pendulum
It is placed in the card slot of jig, core wire therein is cropped neat the wire rod of conductor wicking than cutting process needs, needs
A large amount of operating personnel.
There are the product processing needs within the scope of length 100mm in wire rod processing at present, such product is to dimension precision requirement
It is very high, usually in ± 1mm, manual operation winding displacement, than cutting, assembling and welding is difficult to control accurately length of wires, Er Qieren
Work operating error is big, to realize that it is higher to the competency profiling of operator that Product Precision is required, improves the cost of labor of production,
The working efficiency of operator is constrained, high-precision wire production can not be efficiently completed.
Utility model content
The purpose of this utility model is to provide a kind of high-precision fixed length welding fixtures, solve present in background technique
High-precision wire rod productive manpower operation winding displacement, than cutting, assembling and welding is difficult to control accurately length of wires, manual operation error
Greatly, wire rod finished product length is difficult to reach required precision, while the problem that manual operation production efficiency is low.
To achieve the above object, the utility model provides the following technical solutions: a kind of high-precision fixed length welding fixture, including
Jig bottom plate, jig positioning column, part locating piece and jig main body, the jig bottom plate are L-type plate, including side plate and bottom plate,
The jig positioning column is set on the bottom plate, and the part locating piece includes part fixing groove and part fixed plate, and described zero
It is part fixed plate above part fixing groove, the part locating piece cooperates the jig positioning column to be fixed on the bottom plate, institute
The side and the side plate for stating part locating piece are in close contact, and the other side of the part locating piece and the jig main body are close
Cooperation;The jig main body includes jig mainboard, winding displacement tooth, wire rod fixed length fixed block and cover board, and the jig mainboard includes core
Line rest area, wire rod rest area and baffle, the core wire rest area include core wire placing groove, and the baffle is placed in the wire rod
The two sides in area, the winding displacement tooth are distributed in the side of the core wire placing groove, and the wire rod fixed length fixed block is located at the wire rod
Rest area, the cover board include core wire fixed plate and soldering opening, are connected between the cover board and the baffle by pin, described
Jig main body cooperates the jig positioning column to be fixed on the bottom plate;The upper surface of the wire rod fixed length fixed block is with recessed
Slot.
Further, the jig positioning column is 10 long square columns, is symmetrically distributed on the bottom plate.The jig positioning
Column symmetry distribution, guarantee the part locating piece and the jig mainboard fixation, uniform force, avoid winding displacement, wicking,
It is loosened than wire rod and the part in manufacturing procedures such as cutting, welding, promotes the machining accuracy of wire rod.
Further, part locating piece two sides are respectively provided with a circular trough, are described among the part locating piece
Part fixing groove.Circular trough is arranged in part locating piece two sides, can realize cooperation positioning with welding robot in welding sequence
It with fixation, avoids occurring loose-parts in welding sequence, promotes the welding quality of wire rod.
Further, the center of the part fixed plate has circular through hole.The part fixed plate is located at the part
Above fixing groove, circular through hole is set at part fixed plate center, the part placed in part fixing groove can be carried out visual
Change and check, welding is avoided to malfunction, promote working efficiency, reduces operating error.
Further, there are two square through holes for band on the cover board.It is the wire rod fixed length fixed block below the cover board,
Side's setting square through hole on the cover board can carry out visualized management to the fixed wire rod in lower section, avoid welding from malfunctioning, promote work
Efficiency guarantees product quality.
Further, there are circular trough in the two sides of the core wire rest area.Circular trough is arranged in the two sides of the core wire rest area,
It is in close contact the cover board and the core wire rest area, core wire fixation avoids core wire from occurring in subsequent welding sequence
It loosens, promotes wire rod quality.
Compared with prior art, the utility model has the beneficial effects that by setting wire rod fixed length fixed block, it can be first right
Processing wire rod carries out fixed length and fixes, and reduces the work used time of single process, rational division of work, promotes working efficiency;Winding displacement tooth is set,
Guarantee that wire rod can be carried out orderly winding displacement, wire rod fixation when decortication, wicking and ratio are cut promotes machining accuracy;It is fixed that part is set
Position block, jig positioning column and core wire fixed plate respectively further position part and wire rod, reduce human error, guarantee
The length accuracy of wire rod is processed, realizes high-precision wire production;Soldering opening and core wire fixed plate are set, fixed data core wire with
It is directly welded while part, guarantees the accurate positioning between part and wire rod, promote the quality of welding wire.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor
Under, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is the overall schematic of the utility model;
Fig. 2 is the part schematic diagram of the utility model;
Fig. 3 is the part schematic diagram of the jig bottom plate of the utility model;
Fig. 4 is the wire rod fixed length fixed block schematic diagram of the utility model.
In appended drawing reference: 1, jig bottom plate, 101, side plate, 102, bottom plate, 2, jig positioning column, 3, part locating piece,
301, part fixed plate, 302, part fixing groove, 4, jig main body, 401, jig mainboard, 4011, core wire rest area, 40111,
Core wire fixing groove, 4012, wire rod rest area, 4013, baffle, 402, winding displacement tooth, 403, wire rod fixed length fixed block, 404, cover board,
4041, core wire fixed plate, 4042, soldering opening.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describing, it is clear that described embodiment is only the embodiment of the utility model a part, rather than all
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Refering to fig. 1-4, the utility model provides a kind of technical solution, and a kind of high-precision high-definition data line fixed length welding is controlled
Tool, including jig bottom plate 1, jig positioning column 2, part locating piece 3 and jig main body 4, the jig bottom plate 1 are L-type plate, including
Side plate 101 and bottom plate 102, the jig positioning column 2 are set on the bottom plate 102, and the part locating piece 3 is fixed including part
Slot 302 and part fixed plate 301, are part fixed plate 301 above the part fixing groove 302, and the part locating piece 3 cooperates
The jig positioning column 2 is fixed on the bottom plate 102, and the side of the part locating piece 3 closely connects with the side plate 101
Touching, the other side of the part locating piece 2 and the jig main body 4 are fitted close;The jig main body 1 includes jig mainboard
401, winding displacement tooth 402, wire rod fixed length fixed block 403 and cover board 404, the jig mainboard 401 include core wire rest area 4011, line
Material rest area 4012 and baffle 4013, the core wire rest area 4011 include core wire placing groove 40111, and the baffle 4013 is in institute
The two sides of wire rod rest area 4011 are stated, the winding displacement tooth 402 is distributed in the side of the core wire placing groove 40111, the wire rod
Fixed length fixed block 403 is located at the wire rod rest area 4012, and the cover board 404 includes core wire fixed plate 4041 and soldering opening
4041, it is connected between the cover board 404 and the baffle 4013 by pin, the jig main body 4 cooperates the jig to position
Column 2 is fixed on the bottom plate 102;The upper surface band of the wire rod fixed length fixed block 403 is fluted.
The jig positioning column 2 is 10 long square columns, is symmetrically distributed on the bottom plate 102.The jig positioning column 2 is right
Claim distribution, guarantee the part locating piece 3 and 401 fixation of jig mainboard, uniform force, avoid winding displacement, wicking,
It is loosened than wire rod and the part in manufacturing procedures such as cutting, welding, promotes the machining accuracy of wire rod.
3 two sides of part locating piece are respectively provided with a circular trough, are that the part is fixed among the part locating piece 3
Slot 302.Circular trough is arranged in 3 two sides of part locating piece, can position with welding robot realization cooperation in welding sequence and solid
It is fixed, it avoids occurring loose-parts in welding sequence, promotes the welding quality of wire rod.
The center of the part fixed plate 301 has circular through hole.The part fixed plate 301 is located at the part and fixes
302 top of slot is arranged circular through hole at 301 center of part fixed plate, can carry out to the part placed in part fixing groove 302
Visual inspection avoids welding from malfunctioning, and promotes working efficiency, reduces operating error.
There are two square through holes for band on the cover board 404.It is the wire rod fixed length fixed block 403 below the cover board 404,
Square through hole is set above cover board 404, visualized management can be carried out to the fixed wire rod in lower section, avoid welding from malfunctioning, promoted
Working efficiency guarantees product quality.
There are circular trough in the two sides of the core wire rest area 4011.Circular trough is arranged in the two sides of the core wire rest area 4011,
It is in close contact the cover board 404 with the core wire rest area 4011, core wire fixation avoids core wire in subsequent welding sequence
In loosen, promoted wire rod quality.
The high-precision high-definition data line fixed length welding fixture is at work: wire rod being first placed in wire rod fixed length fixed block 403
In be fixed, 403 upper surface band of wire rod fixed length fixed block is fluted can to cooperate fixed wire rod and high-definition data line coil, make
Fixed length is fixed securely for the data line part of high-definition data line, then data core wire is caught in core wire placing groove by production requirement arrangement
It in the winding displacement tooth 402 of 40111 side, is peeled, wicking and than the manufacturing procedures such as cutting, closes cover board 404, core wire fixed plate
4041 compress simultaneously fixed data core wire, and completion is fixed on jig with the cooperation of jig positioning column 2 than the jig main body 4 after cutting process
On bottom plate 1, then the part that welds will be needed to be placed in part fixing groove 302, and be put into the part locating piece 3 of soldering part and control
The tool cooperation of positioning column 2 is fixed on jig bottom plate, checks internal place by the through-hole in part fixed plate 301 and cover board 404
Part and data core wire it is whether correct, then weldering will be put into equipped with the jig bottom plate 1 of part locating piece 3 and jig main body 4
It picks in platform, welding board is fixed on the positioning with the circular trough on part locating piece, guarantees that jig does not occur in process
It loosens, finally carries out the welding processing of part and data core wire, machining accuracy is made to meet the requirements.
The high-precision high-definition data line fixed length welding fixture, can be first to processing wire rod by setting wire rod fixed length fixed block
It carries out fixed length to fix, reduce the work used time of single process, rational division of work, promote working efficiency;Winding displacement tooth is set, guarantees wire rod
It can be carried out orderly winding displacement, wire rod fixation when decortication, wicking and ratio are cut promotes machining accuracy;Part locating piece, jig are set
Positioning column and core wire fixed plate respectively further position part and wire rod, reduce human error, guarantee processing wire rod
Length accuracy, realize high-precision wire production;Soldering opening and core wire fixed plate are set, in the same of fixed data core wire and part
When directly welded, guarantee the accurate positioning between part and wire rod, promote the quality of welding wire;Part fixed plate with
Through-hole is set on cover board, and accommodating visual inspection of advancing in welding processing reduces processing error, avoids generating and do over again into
This;Setting can cooperate the circular trough of positioning with bonding machine on part locating piece, and part in welding processing is avoided to loosen, and be promoted
Welding quality.
The above content is combine specific embodiment further detailed description of the utility model, and it cannot be said that
The specific implementation of the utility model is confined to described above.To those skilled in the art, this reality is not being departed from
With above embodiments can be carried out with several simple deduction or replace under the premise of novel design, the scope of the utility model is by institute
Attached claim and its equivalent limit.
Claims (6)
1. a kind of high-precision fixed length welding fixture, including jig bottom plate, jig positioning column, part locating piece and jig main body,
Be characterized in that: the jig bottom plate is L-type plate, including side plate and bottom plate, and the jig positioning column is set on the bottom plate, described
Part locating piece includes part fixing groove and part fixed plate, is part fixed plate, the part above the part fixing groove
Locating piece cooperates the jig positioning column to be fixed on the bottom plate, and side and the side plate of the part locating piece closely connect
Touching, the other side of the part locating piece and the jig main body are fitted close;The jig main body includes jig mainboard, winding displacement
Tooth, wire rod fixed length fixed block and cover board, the jig mainboard include core wire rest area, wire rod rest area and baffle, the core wire
Rest area includes core wire placing groove, and the baffle is distributed in the core wire in the two sides of the wire rod rest area, the winding displacement tooth
The side of placing groove, the wire rod fixed length fixed block are located at the wire rod rest area, and the cover board includes core wire fixed plate and weldering
Interface is connected between the cover board and the baffle by pin, and the jig main body cooperates the jig positioning column to be fixed on
On the bottom plate;The upper surface band of the wire rod fixed length fixed block is fluted.
2. a kind of high-precision fixed length welding fixture according to claim 1, it is characterised in that: the jig positioning column is 10
Long square column is symmetrically distributed on the bottom plate.
3. a kind of high-precision fixed length welding fixture according to claim 1, it is characterised in that: part locating piece two sides are each
It is provided with a circular trough, is the part fixing groove among the part locating piece.
4. a kind of high-precision fixed length welding fixture according to claim 1, it is characterised in that: the center of the part fixed plate
With circular through hole.
5. a kind of high-precision fixed length welding fixture according to claim 1, it is characterised in that: there are two sides for band on the cover board
Shape through-hole.
6. a kind of high-precision fixed length welding fixture according to claim 1, it is characterised in that: the two sides of the core wire rest area
There is circular trough.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821357091.4U CN208866553U (en) | 2018-08-22 | 2018-08-22 | A kind of high-precision fixed length welding fixture |
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Application Number | Priority Date | Filing Date | Title |
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CN201821357091.4U CN208866553U (en) | 2018-08-22 | 2018-08-22 | A kind of high-precision fixed length welding fixture |
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CN208866553U true CN208866553U (en) | 2019-05-17 |
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ID=66465363
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CN201821357091.4U Active CN208866553U (en) | 2018-08-22 | 2018-08-22 | A kind of high-precision fixed length welding fixture |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111431006A (en) * | 2020-03-09 | 2020-07-17 | 黄山金马科技有限公司 | Auxiliary tool for welding pins and wires of electronic components of automobile instrument |
CN113922190A (en) * | 2021-08-27 | 2022-01-11 | 济宁市海富电子科技有限公司 | Automatic assembly line of HDMI line and HDMI line |
CN113964596A (en) * | 2021-11-19 | 2022-01-21 | 中国南方电网有限责任公司超高压输电公司柳州局 | Docking module and wireless telemetering volt-ampere phase meter |
-
2018
- 2018-08-22 CN CN201821357091.4U patent/CN208866553U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111431006A (en) * | 2020-03-09 | 2020-07-17 | 黄山金马科技有限公司 | Auxiliary tool for welding pins and wires of electronic components of automobile instrument |
CN113922190A (en) * | 2021-08-27 | 2022-01-11 | 济宁市海富电子科技有限公司 | Automatic assembly line of HDMI line and HDMI line |
CN113964596A (en) * | 2021-11-19 | 2022-01-21 | 中国南方电网有限责任公司超高压输电公司柳州局 | Docking module and wireless telemetering volt-ampere phase meter |
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