CN208857477U - A kind of full-automatic flap loop machine - Google Patents
A kind of full-automatic flap loop machine Download PDFInfo
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- CN208857477U CN208857477U CN201821440176.9U CN201821440176U CN208857477U CN 208857477 U CN208857477 U CN 208857477U CN 201821440176 U CN201821440176 U CN 201821440176U CN 208857477 U CN208857477 U CN 208857477U
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- 239000000463 material Substances 0.000 claims abstract description 110
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 238000009958 sewing Methods 0.000 claims abstract description 29
- 238000007789 sealing Methods 0.000 claims description 26
- 241000274582 Pycnanthus angolensis Species 0.000 claims description 19
- 239000011087 paperboard Substances 0.000 claims description 19
- 239000011230 binding agent Substances 0.000 claims description 17
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 14
- 229910052782 aluminium Inorganic materials 0.000 claims description 14
- 230000006835 compression Effects 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 10
- 210000003734 kidney Anatomy 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 5
- 230000033001 locomotion Effects 0.000 claims description 5
- 239000011521 glass Substances 0.000 claims description 4
- 238000004804 winding Methods 0.000 claims description 4
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 125000006850 spacer group Chemical group 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 230000007547 defect Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 13
- 230000008569 process Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 2
- 230000005622 photoelectricity Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
Abstract
The utility model relates to a kind of full-automatic flap loop machines, including head, the sewing position of head is provided with work press box, tape-feed is equipped on the right side of head, working plate is equipped on the left of head, working plate left end is equipped with labor and materials case, labor and materials box top is equipped with gear-box, working plate bottom is equipped with automatic material pulling mechanism, the lateral outer side of working plate is equipped with automatic feed mechanism, labor and materials case is provided with labor and materials, automatic material pulling mechanism pulls out labor and materials for protruding into labor and materials case, automatic feed mechanism is used for the sewing region sent labor and materials to below work press box, tape-feed, which is used to send ribbon to sewing region, starts automatic sewing, labor and materials lower box part is installed with photoelectric sensor, photoelectric sensor passes through connection alarm, alarm is mounted on labor and materials box top；The labor intensity of the utility model significantly can mitigate single-set operation person, improves work efficiency, and easy to operate, overcomes the low defect of the semi-automatic flap loop machine special messenger operation of tradition, single-piece feeding, labor efficiency.
Description
[technical field]
The utility model relates to sewing device technical fields, specifically a kind of to be suitable for shoes industry, be directed to sports and leisure
The full-automatic flap loop machine of shoes sewing tech.
[background technique]
Band is cut automatically, the automatic coiling of tape, send band and automatic sewing etc. automatically currently, common semi-automatic flap loop machine realizes
Technique.Once the semi-automatic sandal machine for occurring a special sewing Western-style trousers trousers loop before in the art ten years later will on the basis of this
This parts is converted into flap loop machine, and technical characteristic is using the flap loop machine of Japanese Juki Corporation development as representative.The equipment
Have automatic drawstring, automatically cut band, X to the automatic tape splicing of double fastener, side folder it is rotational automatic send band, Y-direction motion compensation and automatic pressing material seam
The automation efficacies such as system.After this, the country has more T families to still further developed a batch and respectively has distinctive semi-automatic flap loop machine,
Though however the common feature of this kind of machine meets the automatic sewing technique of flap ribbon, i.e., during sewing, every labor and materials
(flap) also needs manually to go putting piecemeal, Gu this kind of type is referred to as automanual flap loop machine, only subtracts
The light labor intensity of worker, but not can be shortened the working time of worker, i.e., it cannot increase substantially labor efficiency.
[utility model content]
The purpose of this utility model seeks to solve above-mentioned deficiency and provide a kind of full-automatic flap loop machine, can be substantially
Ground mitigates the labor intensity of single-set operation person, improves work efficiency, and easy to operate, overcomes the semi-automatic flap loop machine of tradition
The low defect of special messenger's operation, single-piece feeding, labor efficiency.
A kind of full-automatic flap loop machine, including head 1 are designed to achieve the above object, and the sewing position of the head 1 is set
It is equipped with work press box 2, is equipped on the right side of the head 1 for completing drawstring, winding, the tape-feed 3 for cutting band, entrainment movement, institute
It states and is equipped with working plate 4 on the left of head 1,4 left end of working plate is equipped with labor and materials case 5, is equipped with and is used at the top of the labor and materials case 5
The gear-box 6 of feeding is concentrated, 4 bottom of working plate is equipped with automatic material pulling mechanism 7, the lateral outer side of the working plate 4
Equipped with automatic feed mechanism 8, the labor and materials case 5 is provided with labor and materials, and the automatic material pulling mechanism 7 will in labor and materials case 5 for protruding into
Labor and materials pull out, and the automatic feed mechanism 8 is used to send labor and materials to the sewing region of 2 lower section of work press box, the tape-feed 3
Start automatic sewing for sending ribbon to sewing region, 5 lower part of labor and materials case is installed with photoelectric sensor 5b, the photoelectricity
Sensor 5b is mounted on 5 top of labor and materials case by connection alarm 5a, the alarm 5a.
Further, 4 right side opening of working plate is equipped with needle plate shape hole, and the working plate 4 passes through needle plate shape
Hole is embedded in positioning in the needle plate of head 1, and is screwed on head 1, and three are offered on the left of the working plate 4 symmetrically
Kidney-shaped elongated slot, the kidney-shaped elongated slot left front end protrudes into labor and materials case 5.
Further, the working plate 4 use stainless steel material, the labor and materials case 5 by more different lengths aluminium profiles
Material 9 is spliced with corner fittings, and left side sealing plate 10 is equipped on the left of the labor and materials case 5, is equipped with right side sealing plate on the right side of the labor and materials case 5
11,5 rear end of labor and materials case is equipped with rear side sealing plate 12, fixes an aluminum corner brace 13 at 12 longitudinally central location of rear side sealing plate,
13 side of aluminum corner brace is set there are two guide-localization screw 14 symmetrical above and below, and it is fixed that one piece of longitudinal angle square is pasted in 13 side of aluminum corner brace
Position plate 15,15 side of angle square positioning plate is to opening up two elongated slots, the elongated slot position dimension and 14 phase of guide-localization screw
Claim, 12 end face of rear side sealing plate is embedded in two symmetrical nuts and screws in two regulation handles 16, and the regulation handle 16 is set to
Outside the boxboard of rear side sealing plate 12, the regulation handle 16 links with angle square positioning plate 15 and for adjusting labor and materials front end and ribbon
The lower part of left side sealing plate 10 Yu right side sealing plate 11 is arranged in position dimension, the photoelectric sensor 5b, and 5 front of labor and materials case is set
One fan organic glass door 17.
Further, the gear-box 6 is spliced by upper boxboard 18, lower boxboard 19 and left and right two blocks of side plates 20, described
The center line of upper boxboard 18 and lower boxboard 19 is respectively arranged in the front and the rear with two bearing holes, and the bearing hole is provided with bearing 21, the axis
It holds 21 inner holes and has penetrated transmission shaft 22,22 center of transmission shaft is fixed with gear 23, on upper 18 inner plane of boxboard and position
It is installed with the linear guide 24 of upside-down mounting respectively at left and right sides of bearing hole, is fixed on the sliding block of the linear guide 24 in left side
Guide shaft set 25, the guide shaft cover 25 upper inners and are fixed with rack support 1, have been horizontally set with two on the rack support 1
Circle fastens rack gear 27, and the circle fastens rack gear 27 and engages connection with gear 23, and the guide shaft, which covers, fixes two guide shafts 28 on 25 axis,
Outer tube guide sleeve 29 is fixed on the sliding block of the linear guide 24 on right side, 29 bottom end face of outer tube guide sleeve is set
There is threaded hole, 29 upper inner of outer tube guide sleeve is fixed with rack support 2 30, is horizontally set on the rack support 2 30
There is circle to fasten rack gear 27, the circle fastens rack gear 27 and engages connection with gear 23, installs in the 29 bottom inner hole of outer tube guide sleeve
There is inner sleeve 31,31 lower part of inner sleeve sets a circle boss, and the boss outer diameter matches with 29 outer diameter of outer tube guide sleeve, institute
It states that 31 bottom end outer ring of inner sleeve is unilateral to offer kidney slot, adjusting screw rod 32, the adjusting screw rod 32 is equipped in the kidney slot
Spacer ring slot insertion 31 outer ring of inner sleeve kidney slot in, the screw bolt seat on 32 head of adjusting screw rod screws in outer tube guide sleeve
For the threaded hole of 29 bottom end faces to make to adjust up and down to inner sleeve 31,29 lower right side of outer tube guide sleeve offers waist
Shape elongated slot, 31 lower right side of inner sleeve are equipped with threaded hole, the threaded hole and the long groove location of 29 kidney-shaped of outer tube guide sleeve
It is identical, lock-screw 33 is equipped at the kidney-shaped elongated slot, the lock-screw 33 is oriented to for eliminating inner sleeve 31 and outer tube
29 radial clearance is covered, rotating handle 22A is equipped at the top of the transmission shaft 22, the rotating handle 22A is for making two guide shafts
28 synchronize and move in or out, and butterfly screw thread 22B are provided on the rotating handle 22A, the butterfly screw thread 22B is for locking
Tightening position.
Further, the automatic material pulling mechanism 7 includes linear guide 1, and the linear guide 1 is set to workbench
The 4 middle part back side of plate, guide-rail plate 35 is equipped on the sliding block of the linear guide 1, and 35 side of guide-rail plate is equipped with the first gas
The cylinder piston bracket 36 is equipped with cushion block 37 on rear side of the working plate 4, is fixed with cylinder block 38, the cylinder on the cushion block 37
First cylinder 39 is installed on seat 38, the piston rod of first cylinder 39 is connect with the first cylinder piston bracket 36, the guide rail
35 front of plate is equipped with angle square board 40, and linear guide 2 41 is equipped on 40 end face of angle square board, and the linear guide 2 41 is vertical
To arrangement, cylinder pushing plate 42 is installed on the sliding block of the linear guide 2 41, is equipped with second in the middle part of the angle square board 40
Cylinder mounting base 44 installs the second cylinder 45, the piston rod and gas of second cylinder 45 in the second cylinder mounting base 44
Cylinder pushing plate 42 connects, and 42 side of cylinder pushing plate is equipped with stepper motor 46,42 inner face of the cylinder pushing plate peace
Equipped with inductor corner fittings 47, motor pushing plate 43, the motor pushing plate are installed on the top shoe of the linear guide 2 41
43 fronts and corresponding 47 position of inductor corner fittings are equipped with inductor seat 48, and inductor 49 is installed on the inductor seat 48, described
Equipped with needle folder 51 on motor pushing plate 43, the needle presss from both sides and is fixed with more eedles 52 in 51, and the eedle 52 is used to tie labor and materials,
The axial location of the stepper motor 46 installs screw rodb base 50, and the screw rod of the screw rodb base 50 and 46 output end of stepper motor is nibbled
It closes, the screw rodb base 50 passes through 43 oscilaltion of positive and negative rotation pushing motor pushing plate of stepper motor 46.
Further, equipped with Air Valve Control needle folder 53 in the middle part of the motor pushing plate 43, the Air Valve Control needle is pressed from both sides in 53
Equipped with the inverse suction valve nozzle 54 of pin hole, the pin hole inverse inhale is equipped with eedle 52 among valve nozzle 54.
Further, the automatic feed mechanism 8 includes linear guide 3 55, and the back of linear guide 3 55 is mounted in work
On platen 4, sliding panel 56 is installed on the sliding block of the linear guide 3 55, angle square board two is installed at 56 back side of sliding panel
57, the sliding shoe of the laterally attached third rodless cylinder 58 of the sliding panel 56,58 right end of third rodless cylinder is equipped with bracket
59, the bracket 59 is mounted below 4 end face of working plate, and 58 left end of third rodless cylinder is equipped with support 60, the branch
Seat 60 is mounted on the frame body of labor and materials case 5, and plane is equipped with linear guide 4 61, the linear guide four on the sliding panel 56
Binder seat 62 is installed, 62 outer lower portion of binder seat is equipped with the 4th cylinder 62a, the sliding panel 56 on 61 sliding block
Left end lower part is equipped with cylinder block 2 63, and the 5th cylinder 64,62 left side of binder seat are equipped on the cylinder block 2 63
On be fixed with air cylinder support 65, the air cylinder support 65 is connect with the piston rod of the 5th cylinder 64, and the binder seat 62 is pacified above
It fills left and right two compression bar seats 67, compression bar 66 is in series with by pin 67a among the binder seat 62, under 66 front of compression bar
Side is fixed with yoke plate 68, and 68 lower part of yoke plate is equipped with pressure plate 69, and the pressure plate 69 is for pushing down labor and materials, the pressure
Flitch 69 is connect with the piston rod of the 4th cylinder 62a, and an anchor ear 70 is set on the left of the third rodless cylinder 58, and the anchor ear 70 is used
In adjusting feeding left and right position precision.
Further, positioning anchor is provided in the middle part of the working plate 4, the positioning anchor is by two 71 Hes of side backer
One top backer 72 is constituted, and the side backer 71, top backer 72 are plate structure, the side backer 71, top backer
Strip groove is offered on 72, and positioning bolt, the bar shaped channel opening direction of the side backer 71 are respectively connected in the strip groove
Side, the bar shaped channel opening of the top backer 72 is towards top.
Compared with the existing technology, structure novel, design is reasonable, by establishing one on the left of working plate for the utility model
Labor and materials case, and a set of rack-and-pinion regulating device for facilitating manually-operated flap size code is set up at the top of it, to realize
Concentration feeding changes semi-automatic flap loop machine special messenger operation, the defect of single-piece feeding；Meanwhile by working plate bottom
Portion is equipped with a set of automatic material pulling mechanism and sets up a set of binder transport mechanism in its side, so that the machine completes flap
The full-automatic technical process of loop；In addition, when the labor and materials of labor and materials case down to police circles position when, cabinet two sides photoelectricity sensor signals to alarm
Device alarm puts labor and materials to prompt operator to open chamber door；To sum up, full-automatic flap loop machine described in the utility model is significantly
The labor intensity for the person that alleviates single-set operation, improves work efficiency, and a people can operate 2-3 platform lathe simultaneously, has operation
Convenient, high-efficient, superior quality feature is worthy of popularization.
[Detailed description of the invention]
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the structural schematic diagram of the utility model gear-box；
Fig. 3 is the structural schematic diagram of the utility model automatic material pulling mechanism；
Fig. 4 is the structural schematic diagram of the utility model automatic feed mechanism；
Fig. 5 is the structural schematic diagram of the utility model positioning anchor；
In figure: 1, head 2, work press box 3, tape-feed 4, working plate 5, labor and materials case 5a, alarm 5b, light
Electric transducer 6, gear-box 7, automatic material pulling mechanism 8, automatic feed mechanism 9, aluminum profile 10, left side sealing plate 11, right side
Sealing plate 12, rear side sealing plate 13, aluminum corner brace 14, positioning screw 15, angle square positioning plate 16, regulation handle 17, organic glass door
18, upper boxboard 19, lower boxboard 20, side plate 21, bearing 22, transmission shaft 22A, rotating handle 22B, butterfly screw thread 23, tooth
Wheel 24, linear guide 25, guide shaft set 26, rack support 1, circle fasten rack gear 28, guide shaft 29, outer tube guide sleeve
30, rack support 2 31, inner sleeve 32, adjusting screw rod 33, lock-screw 34, linear guide 1, guide-rail plate 36,
One cylinder piston bracket 37, cushion block 38, cylinder block 39, the first cylinder 40, angle square board 41, linear guide 2 42, cylinder
Pushing plate 43, motor pushing plate 44, the second cylinder mounting base 45, the second cylinder 46, stepper motor 47, inductor corner fittings
48, inductor seat 49, inductor 50, screw rodb base 51, needle folder 52, eedle 53, Air Valve Control needle folder 54, the inverse suction valve of pin hole
It is mouth 55, linear guide 3 56, sliding panel 57, angle square board 2 58, third rodless cylinder 59, bracket 60, support 61, straight
Line guide rail 4 62, binder seat 62a, the 4th cylinder 63, cylinder block 2 64, the 5th cylinder 65, air cylinder support 66, compression bar
67, compression bar seat 67a, pin 68, yoke plate 69, pressure plate 70, anchor ear 71, side backer 72, top backer.
[specific embodiment]
The utility model is made with reference to the accompanying drawing further explained below:
As shown in Fig. 1, the utility model includes head 1, and the sewing position of head 1 is provided with work press box 2, head 1
Right side is equipped with for completing drawstring, winding, the tape-feed 3 for cutting band, entrainment movement, which can complete drawstring, double
Clamping connection band, fervent ribbon send band etc., this portion of techniques data of tape-feed 3 is shown in the patent applied before applicant, entitled
A kind of modified flap loop machine, Patent No. 2017213906916 are equipped with working plate 4 on the left of head 1, and working plate 4 is left
End is equipped with labor and materials case 5, and the gear-box 6 for concentrating feeding is equipped at the top of labor and materials case 5, and 4 bottom of working plate is equipped with automatic material pulling
Mechanism 7, the lateral outer side of working plate 4 are equipped with automatic feed mechanism 8, and labor and materials case 5 is provided with labor and materials, and automatic material pulling mechanism 7 is used
Labor and materials are pulled out in protruding into labor and materials case 5, automatic feed mechanism 8 is used to send labor and materials to the sewing region of 2 lower section of work press box,
Tape-feed 3, which is used to send ribbon to sewing region, starts automatic sewing, and 5 lower part of labor and materials case is installed with photoelectric sensor 5b, light
Electric transducer 5b is mounted on 5 top of labor and materials case by connection alarm 5a, alarm 5a；4 right side opening of working plate is equipped with
One needle plate shape hole, working plate 4 is embedded in positioning in the needle plate of head 1 by needle plate shape hole, and is screwed in machine
On first 1, three symmetrical kidney-shaped elongated slots are offered on the left of working plate 4, the left front end of kidney-shaped elongated slot protrudes into labor and materials case 5, work
Make platen 4 using stainless steel material, labor and materials case 5 is spliced by the aluminum profile 9 of nearly 20 different lengths with corner fittings, labor and materials case 5
Storage height be 600mm, the left side of labor and materials case 5 is equipped with left side sealing plate 10, is equipped with right side sealing plate 11, labor and materials on the right side of labor and materials case 5
5 rear end of case is equipped with rear side sealing plate 12, and the longitudinally central of rear side sealing plate 12 fixes an aluminum corner brace 13, and the side of aluminum corner brace 13 is set up and down
One piece of longitudinal angle square positioning plate 15, the side of angle square positioning plate 15 are pasted in two symmetrical guide-localization screws 14, the side of aluminum corner brace 13
To two elongated slots are opened up, position dimension matches with guide-localization screw 14, and the end face of rear side sealing plate 12 is embedded in two symmetrical spiral shells
Female and two regulation handles 16 of screw-in, and be located at outside the boxboard of rear side sealing plate 12, regulation handle 16 and angle square positioning plate 15 link
And the position dimension for adjusting labor and materials front end and ribbon；Left side sealing plate 10 and right side sealing plate 11 is arranged in photoelectric sensor 5b
Lower part, after labor and materials are lower than photoelectric area sensor, meeting automatic alarm, the front of labor and materials case 5 sets a fan organic glass door 17.
As shown in Fig. 2, gear-box 6 is spliced by upper boxboard 18, lower boxboard 19 and left and right two blocks of side plates 20, top box
The center line of plate 18 and lower boxboard 19 is respectively arranged in the front and the rear with two bearing holes, built-in four bearings 21, and 21 inner hole of bearing penetrates two
Two gears 23 are fixed in transmission shaft 22,22 center of transmission shaft, on the inner plane of upper boxboard 18 and are located at left and right sides of bearing hole
It is respectively provided with the linear guide 24 of four upside-down mountings, fixes two guide shafts set 25 on the sliding block of the linear guide 24 in left side, two
Guide shaft covers 25 upper inners and fixes two rack supports 1, and two circles are horizontally set on rack support 1 and fasten rack gear 27, circle fastens tooth
Item 27 engages connection with gear 23, two guide shafts, which cover, fixes two guide shafts 28 on 25 axis, the linear guide 24 positioned at right side
Two outer tube guide sleeves 29 are fixed on sliding block, bottom end face sets a threaded hole, fixes two rack supports on the inside of upper part
2 30, two circles are horizontally set on two rack supports 2 30 and fastens rack gear 27 and engages with gear 23, in two outer tube guide sleeves 29
Set two inner sleeves 31 in the inner hole of bottom, the lower part of inner sleeve 31 sets a circle boss, outside boss outer diameter and outer tube guide sleeve 29
Diameter matches, and 31 bottom end outer ring of inner sleeve is unilateral to open up a kidney slot, and an adjusting screw rod 32, adjusting screw rod are set in kidney slot
In the kidney slot of 32 spacer ring slot insertion 31 outer ring of inner sleeve, and head screw seat screws in 29 bottom end face of outer tube guide sleeve
The adjustment up and down to inner sleeve 31 can be realized in threaded hole, and the purpose adjusted herein is different and smooth in order to adapt to labor and materials thickness
The needs of discharging.In addition, the lower right side of outer tube guide sleeve 29 opens up a kidney-shaped elongated slot, the lower right side of inner sleeve 31 is set
One threaded hole, it is identical as the outer tube guide sleeve long groove location of 29 kidney-shaped, a lock-screw 33 is set herein, and lock-screw 33 can
The radial clearance for eliminating inner sleeve 31 and outer tube guide sleeve 29 sets there are two rotating handle 22A at the top of transmission shaft 22, uses
To adjust labor and materials size size, plate, which moves rotating handle 22A two guide shafts 28 can be made to synchronize, to be moved in or out, rotating handle
Butterfly screw thread 22B is provided on 22A, butterfly screw thread 22B is to locking positioning.
As shown in Fig. 3, automatic material pulling mechanism 7 is located at the back side of working plate 4, and automatic material pulling mechanism 7 is led including straight line
Rail 1, two linear guides 1 are set to the 4 middle part back side of working plate, and one piece of installation is led on the sliding block of linear guide 1
Rail plate 35,35 side of guide-rail plate are equipped with the first cylinder piston bracket 36, and the rear side of working plate 4 sets a cushion block 37, on cushion block 37
A cylinder block 38 is fixed, the first cylinder 39, the piston rod of the first cylinder 39 and the first cylinder piston branch are installed on cylinder block 38
Frame 36 connects, and 35 front of guide-rail plate sets two linear guides 2 41 of installation on an angle square board 40 and end face, and linear guide 2 41 is vertical
To arrangement, cylinder pushing plate 42 is installed on the sliding block of linear guide 2 41, the middle part of angle square board 40 is installed equipped with the second cylinder
Seat 44 installs the second cylinder 45 in second cylinder mounting base 44, and the piston rod of the second cylinder 45 is connect with cylinder pushing plate 42, and
It can be gone up and down with cylinder movement, a stepper motor 46 is installed in 42 side of cylinder pushing plate, and inner face installs an inductor corner fittings
47, motor pushing plate 43, the front of motor pushing plate 43 and corresponding inductor angle are installed on the top shoe of linear guide 2 41
47 position of part sets an inductor seat 48, inductor 49 is installed on inductor seat 48, there are two needles for the two sides dress of motor pushing plate 43
Folder 51 shares 8 eedles 52 and fixes wherein, an Air Valve Control needle folder 53 is also equipped in the middle part of motor pushing plate 43, wherein being equipped with
Two groups of pin holes are inverse to inhale valve nozzle 54, and intermediate equipped with two eedles 52, and the purpose that this mechanism is arranged is higher for leather and density
Canvas class flap, in addition, the stepper motor 46 of motor pushing plate 43 axial location install a screw rodb base 50, with stepping electricity
The screw rod on 46 head of machine engages, and passes through the positive and negative rotation of stepper motor 46,43 oscilaltion of pushing motor pushing plate, thus real
The lift adjustment of existing eedle 52, operation are manipulated by computer and are realized.
As shown in Fig. 4, automatic feed mechanism 8 is located at the interior outside of working plate 4, and automatic feed mechanism 8 is led including straight line
Rail 3 55, the back of linear guide 3 55 installs one piece of sliding panel 56 on working plate 4 on the sliding block of linear guide 3 55, sliding
The back side of movable plate 56 is installed by one piece of angle square board 2 57, the sliding shoe of laterally attached third rodless cylinder 58, third rodless cylinder 58
Right end set a bracket 59 and be mounted below the end face of working plate 4, another support is arranged in the left end of third rodless cylinder 58
60, and be mounted on the frame body of labor and materials case 5, a linear guide 4 61, linear guide 4 61 are set in the upper plane of sliding panel 56
Sliding block on a binder seat 62 is installed, the outer lower portion of binder seat 62 is equipped with the 4th cylinder 62a, the left end of sliding panel 56
A cylinder block 2 63 is installed in lower part, is equipped with the 5th cylinder 64 on cylinder block 2 63, binder seat fixes one piece on 62 left side
Air cylinder support 65, and connect with the piston rod of the 5th cylinder 64, binder seat 62 installs left and right two compression bar seats 67 above, intermediate
By pin 67a one compression bar 66 of series connection, 66 lower front of compression bar fixes a yoke plate 68, the lower part installation of yoke plate 68
Pressure plate 69, pressure plate 69 is for pushing down labor and materials, and pressure plate 69 is connect with the piston rod of the 4th cylinder 62a, third rodless cylinder
58 left sides set an anchor ear 70, to adjust the precision of feeding left and right position.
As shown in Fig. 5, a set of positioning anchor is arranged in the middle part of working plate 4, and the positioning anchor is by two side backers 71
It is constituted with a top backer 72, side backer 71, top backer 72 are plate structure, on side backer 71, top backer 72
Strip groove is offered, is respectively connected with positioning bolt in strip groove, the bar shaped channel opening of side backer 71 is towards side, top backer
72 bar shaped channel opening is towards top.The purpose of positioning anchor is arranged specially is designed for the flap of Special Category for people
Work order part feeding working procedure, in actual operation, size excessive (length be greater than 180mm), size excessive to some curvature
Too small (children's footwear), leather-like and thickness are less than the flap labor and materials of 1.5mm, take full-automatic mode that can not accomplish accurate, only
Artificial single-piece feeding semiautomatic fashion can be taken to be remedied.Its operation program is such that open power supply and gas source, artificial to put
Material steps on foot pedal, and the 5th cylinder 64 stretches out, and the 4th cylinder 62a stretching pushes pressure plate 69, and third rodless cylinder 58 stretches out,
The press box 2 that works pushes, and tape-feed 3 send band to working region and sewed process twice automatically, and work pressure after sewing finishing
Frame 2 lifts, and tape-feed 3 sews the second diatom simultaneously in head, and secondary send with preceding preparatory process is done in return；After sewing finishing
Lower frame 2 lifts naturally, and while work press box 2 pushes, the 4th cylinder 62a is lifted, and third rodless cylinder 58 returns, the 5th cylinder
64 return, can it is artificial it is secondary put labor and materials after step on foot pedal again, above-mentioned second of automatic cycle starts.
The operating process of the utility model are as follows: labor and materials are filled in the labor and materials case of the good size of pressure regulation, open power supply and gas source,
By a switch button is started, automatic material pulling mechanism protrudes into case and pulls out workpiece, and automatic feed mechanism pressure plate is pushed labor and materials
It send to sewing region, sensor control tape-feed, which is sent, takes working region and control work press box pushing to, completes secondary sewing
With the process of auto-returned, after the press box that works pushes, the return of the 4th cylinder of automatic feed mechanism lifts pressing plate, and third is without bar gas
Cylinder and the 5th cylinder return simultaneously, then carry out next automatic cycle process automatically.
Its specific work process are as follows: 1. by power switch and open gas source；2. by one switch of starting；3. tape-feed 3 is certainly
It is dynamic to complete drawstring, winding, cut the auto-programmings such as band, entrainment；4. by two switch of starting；5. automatic material pulling mechanism 7 is started to work: the
One cylinder 39 stretches out, and the second cylinder 45 stretches out, and ten eedles 52 tie labor and materials, and the first cylinder 39 is returned one labor and materials of the bottom
It hauls out, second labor and materials of bottom are blocked and automatically fallen off by two guide shafts 28, and the second cylinder 45 returns；6. automatic feed mechanism 8
Start to work: the 4th cylinder stretches out, and pushes down labor and materials by pressure plate 69, third rodless cylinder 58 and the 5th cylinder 64 stretch out simultaneously by
Labor and materials are sent to 2 lower section of work press box；7. the press box 2 that works pushes；Start certainly 8. tape-feed 3 stretches out to send ribbon to sewing region
First concealed wire of dynamic sewing and Article 2 open-wire line, 3 auto-returned of sewing finishing tape-feed simultaneously do secondary send with preceding beam worker
Sequence；9. return action is done in self-feeding 8 while the press box 2 that works pushes, the 4th cylinder is returned, and pressure plate 69 is lifted, third
Rodless cylinder 58 and the 5th cylinder 64 return；10. following carry out 5. circulation action automatically；When the labor and materials of labor and materials box cavity are lower than light
When electric inductor position, alarm can issue alarm sound prompt operator's opening chamber door benefit and put labor and materials, whole system meeting at this time
It stops working, need to restart could continue to realize full automatic working procedure.This full automatic flap loop machine, significantly subtracts
The light labor intensity of single-set operation person, to improve working efficiency, a people can operate 2-3 platform lathe simultaneously, have operation side
Just, high-efficient, superior quality feature.
The utility model is simultaneously not limited to the embodiments described above, and other any spirit without departing from the utility model are real
Made changes, modifications, substitutions, combinations, simplifications under matter and principle, should be equivalent substitute mode, be included in practical
Within novel protection scope.
Claims (8)
1. a kind of full-automatic flap loop machine, it is characterised in that: including head (1), the sewing position of the head (1) is provided with work
Make press box (2), is equipped on the right side of the head (1) for completing drawstring, winding, the tape-feed (3) for cutting band, entrainment movement, institute
It states and is equipped with working plate (4) on the left of head (1), working plate (4) left end is equipped with labor and materials case (5), labor and materials case (5) top
Portion is equipped with the gear-box (6) for concentrating feeding, and working plate (4) bottom is equipped with automatic material pulling mechanism (7), the work
The lateral outer side of platen (4) is equipped with automatic feed mechanism (8), and the labor and materials case (5) is provided with labor and materials, the automatic material pulling mechanism
(7) labor and materials are pulled out for protruding into labor and materials case (5), the automatic feed mechanism (8) is used to send labor and materials to work press box (2)
The sewing region of lower section, the tape-feed (3), which is used to send ribbon to sewing region, starts automatic sewing, the labor and materials case
(5) lower part is installed with photoelectric sensor (5b), and the photoelectric sensor (5b) passes through connection alarm (5a), the alarm
Device (5a) is mounted at the top of labor and materials case (5).
2. full-automatic flap loop machine as described in claim 1, it is characterised in that: working plate (4) right side opening is equipped with needle
Plate shape hole, the working plate (4) is embedded in positioning in the needle plate of head (1) by needle plate shape hole, and is screwed
On head (1), three symmetrical kidney-shaped elongated slots are offered on the left of the working plate (4), the kidney-shaped elongated slot left front end protrudes into
In labor and materials case (5).
3. full-automatic flap loop machine as claimed in claim 2, it is characterised in that: the working plate (4) uses stainless steel
The aluminum profile (9) of matter, labor and materials case (5) the You Duogen different length is spliced with corner fittings, is equipped on the left of the labor and materials case (5)
Left side sealing plate (10), labor and materials case (5) right side are equipped with right side sealing plate (11), and labor and materials case (5) rear end is equipped with rear side sealing plate
(12), an aluminum corner brace (13) is fixed at rear side sealing plate (12) longitudinally central location, there are two aluminum corner brace (13) side is set
One piece of longitudinal angle square positioning plate (15), the angle square are pasted in guide-localization screw (14) symmetrical above and below, aluminum corner brace (13) side
Positioning plate (15) laterally opens up two elongated slots, and the elongated slot position dimension matches with guide-localization screw (14), the rear side envelope
Plate (12) end face is embedded in two symmetrical nuts and screws in two regulation handles (16), and the regulation handle (16) is set to rear side sealing plate
(12) outside boxboard, the regulation handle (16) and angle square positioning plate (15) link and are used to adjust the position of labor and materials front end and ribbon
Size is set, the photoelectric sensor (5b) is arranged in the lower part of left side sealing plate (10) and right side sealing plate (11), the labor and materials case (5)
Front sets a fan organic glass door (17).
4. full-automatic flap loop machine as claimed in claim 1,2 or 3, it is characterised in that: the gear-box (6) is by upper boxboard
(18), lower boxboard (19) and left and right two blocks of side plates (20) are spliced, the center line of the upper boxboard (18) and lower boxboard (19)
Two bearing holes are respectively arranged in the front and the rear with, the bearing hole is provided with bearing (21), and bearing (21) inner hole has penetrated transmission shaft
(22), transmission shaft (22) center is fixed with gear (23), on upper boxboard (18) inner plane and be located at bearing hole or so
Two sides are installed with the linear guide (24) of upside-down mounting respectively, are fixed with guide shaft set on the sliding block of the linear guide (24) in left side
(25), guide shaft set (25) upper inner is fixed with rack support one (26), has been horizontally set with two on the rack support one (26)
Root circle is fastened rack gear (27), and the circle fastens rack gear (27) and engages connection with gear (23), fixes two on guide shaft set (25) axis
Root guide shaft (28) is fixed with outer tube guide sleeve (29) on the sliding block of the linear guide (24) on right side, and the outer tube is led
It is equipped with threaded hole to set (29) bottom end face, outer tube guide sleeve (29) upper inner is fixed with rack support two (30),
It has been horizontally set with circle on the rack support two (30) to fasten rack gear (27), the circle fastens rack gear (27) and engages connection, institute with gear (23)
It states and is installed with inner sleeve (31) in the inner hole of outer tube guide sleeve (29) bottom, inner sleeve (31) lower part sets a circle boss, institute
Boss outer diameter to be stated to match with outer tube guide sleeve (29) outer diameter, inner sleeve (31) the bottom end outer ring is unilateral to offer kidney slot,
Adjusting screw rod (32) are equipped in the kidney slot, the kidney-shaped of spacer ring slot insertion inner sleeve (31) outer ring of the adjusting screw rod (32)
In slot, the screw bolt seat on adjusting screw rod (32) head screws in the threaded hole of outer tube guide sleeve (29) bottom end face to inner sleeve
It manages (31) and makees adjustment up and down, outer tube guide sleeve (29) lower right side offers kidney-shaped elongated slot, and the inner sleeve (31) is right
Side lower part is equipped with threaded hole, and the threaded hole is identical as outer tube guide sleeve (29) the long groove location of kidney-shaped, at the kidney-shaped elongated slot
Equipped with lock-screw (33), the lock-screw (33) is for eliminating between inner sleeve (31) and the radial direction of outer tube guide sleeve (29)
Gap, transmission shaft (22) top are equipped with rotating handle (22A), and the rotating handle (22A) is for keeping two guide shafts (28) same
Step moves in or out, and is provided with butterfly screw thread (22B) on the rotating handle (22A), and the butterfly screw thread (22B) is used for
Locking positioning.
5. full-automatic flap loop machine as claimed in claim 1,2 or 3, it is characterised in that: the automatic material pulling mechanism (7) includes
Linear guide one (34), the linear guide one (34) are set to the back side in the middle part of working plate (4), the linear guide one (34)
It is equipped on sliding block guide-rail plate (35), guide-rail plate (35) side is equipped with the first cylinder piston bracket (36), the workbench
Cushion block (37) are equipped on rear side of plate (4), is fixed with cylinder block (38) on the cushion block (37), installs first on the cylinder block (38)
Cylinder (39), the piston rod of first cylinder (39) are connect with the first cylinder piston bracket (36), before the guide-rail plate (35)
Portion is equipped with angle square board (40), is equipped with linear guide two (41), the linear guide two (41) on angle square board (40) end face
It is longitudinally arranged, is equipped on the sliding block of the linear guide two (41) cylinder pushing plate (42), in the middle part of the angle square board (40)
Equipped with the second cylinder mounting base (44), installed the second cylinder (45) on the second cylinder mounting base (44), second cylinder
(45) piston rod is connect with cylinder pushing plate (42), and cylinder pushing plate (42) side is equipped with stepper motor (46), institute
It states cylinder pushing plate (42) inner face to be equipped with inductor corner fittings (47), be equipped on the top shoe of the linear guide two (41)
Motor pushing plate (43), motor pushing plate (43) front and corresponding inductor corner fittings (47) position are equipped with inductor seat
(48), inductor (49) are installed on the inductor seat (48), equipped with needle folder (51), the needle on the motor pushing plate (43)
More eedles (52) are fixed in folder (51), the eedle (52) is for tying labor and materials, the axis position of the stepper motor (46)
Installation screw rodb base (50) is set, the screw rodb base (50) is engaged with the screw rod of stepper motor (46) output end, the screw rodb base (50)
Pass through positive and negative rotation pushing motor pushing plate (43) oscilaltion of stepper motor (46).
6. full-automatic flap loop machine as claimed in claim 5, it is characterised in that: gas is housed in the middle part of the motor pushing plate (43)
Valve controls needle folder (53), pin hole is housed against valve nozzle (54) are inhaled in the Air Valve Control needle folder (53), the pin hole is inverse to inhale valve nozzle
(54) intermediate to be equipped with eedle (52).
7. full-automatic flap loop machine as claimed in claim 1,2 or 3, it is characterised in that: the automatic feed mechanism (8) includes
Linear guide three (55), linear guide three (55) back is on working plate (4), the sliding block of the linear guide three (55)
On be equipped with sliding panel (56), angle square board two (57) are installed at sliding panel (56) back side, and the sliding panel (56) is laterally attached
The sliding shoe of third rodless cylinder (58), third rodless cylinder (58) right end are equipped with bracket (59), bracket (59) peace
Below working plate (4) end face, third rodless cylinder (58) left end is equipped with support (60), support (60) installation
On the frame body of labor and materials case (5), plane is equipped with linear guide four (61), the linear guide four on the sliding panel (56)
(61) it is equipped on sliding block binder seat (62), binder seat (62) outer lower portion is equipped with the 4th cylinder (62a), the cunning
Movable plate (56) left end lower part is equipped with cylinder block two (63), and the 5th cylinder (64) is equipped on the cylinder block two (63), described
It is fixed with air cylinder support (65) on binder seat (62) left side, the piston rod of the air cylinder support (65) and the 5th cylinder (64) connects
It connects, the binder seat (62) installs left and right two compression bar seats (67) above, passes through pin (67a) among the binder seat (62)
It is in series with compression bar (66), compression bar (66) lower front is fixed with yoke plate (68), and yoke plate (68) lower part is equipped with binder
Plate (69), for pushing down labor and materials, the pressure plate (69) connect the pressure plate (69) with the piston rod of the 4th cylinder (62a),
It is set an anchor ear (70) on the left of the third rodless cylinder (58), the anchor ear (70) is for adjusting feeding left and right position precision.
8. full-automatic flap loop machine as claimed in claim 7, it is characterised in that: it is fixed to be provided in the middle part of the working plate (4)
Position backer, the positioning anchor are made of two side backers (71) and a top backer (72), the side backer (71), top
Portion backer (72) is plate structure, offers strip groove, the strip groove on the side backer (71), top backer (72)
In be respectively connected with positioning bolt, the bar shaped channel opening of the side backer (71) is towards side, the bar shaped of the top backer (72)
Channel opening is towards top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821440176.9U CN208857477U (en) | 2018-09-04 | 2018-09-04 | A kind of full-automatic flap loop machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821440176.9U CN208857477U (en) | 2018-09-04 | 2018-09-04 | A kind of full-automatic flap loop machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208857477U true CN208857477U (en) | 2019-05-14 |
Family
ID=66416814
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821440176.9U Withdrawn - After Issue CN208857477U (en) | 2018-09-04 | 2018-09-04 | A kind of full-automatic flap loop machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208857477U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108866842A (en) * | 2018-09-04 | 2018-11-23 | 上海博岙机电制造有限公司 | A kind of full-automatic flap loop machine |
| CN112056705A (en) * | 2020-09-16 | 2020-12-11 | 深圳超诚缝纫科技有限公司 | Matching structure of belt pulling head and pressing plate, and shoelace loop punching and folding method and processing method |
-
2018
- 2018-09-04 CN CN201821440176.9U patent/CN208857477U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108866842A (en) * | 2018-09-04 | 2018-11-23 | 上海博岙机电制造有限公司 | A kind of full-automatic flap loop machine |
| CN108866842B (en) * | 2018-09-04 | 2023-10-27 | 上海博岙机电制造有限公司 | Full-automatic shoe tongue tab machine |
| CN112056705A (en) * | 2020-09-16 | 2020-12-11 | 深圳超诚缝纫科技有限公司 | Matching structure of belt pulling head and pressing plate, and shoelace loop punching and folding method and processing method |
| CN112056705B (en) * | 2020-09-16 | 2021-08-03 | 深圳超诚缝纫科技有限公司 | Matching structure of belt pulling head and pressing plate, and shoelace loop punching and folding method and processing method |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20190514 Effective date of abandoning: 20231027 |