CN208856677U - Tube-rolling machine - Google Patents
Tube-rolling machine Download PDFInfo
- Publication number
- CN208856677U CN208856677U CN201821717109.7U CN201821717109U CN208856677U CN 208856677 U CN208856677 U CN 208856677U CN 201821717109 U CN201821717109 U CN 201821717109U CN 208856677 U CN208856677 U CN 208856677U
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- CN
- China
- Prior art keywords
- winding
- closed reel
- tube
- tubing
- rack
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
- 238000009785 tube rolling Methods 0.000 title claims abstract description 26
- 238000004804 winding Methods 0.000 claims abstract description 86
- 238000006073 displacement reaction Methods 0.000 claims abstract description 41
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 230000001360 synchronised effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000007246 mechanism Effects 0.000 description 6
- 239000000463 material Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Abstract
The utility model discloses a kind of tube-rolling machine, belong to plastic pipe production device technical field, solve the problems, such as that the existing winding precision of existing tube-rolling machine is not high, the tube-rolling machine of this case includes rack, tension-adjusting gear, bus cable device, at least one wrap-up and control unit, in this case, the displacement information of sliding block is detected to detect tubing suffered Tensity size in wrapup procedure by stay wire sensor, adjusts tubing winding tension in real time；The winding movement of closed reel is realized by the structure of the first and second sprocket engagement transmission, the number of teeth information that the first sprocket wheel turns over is detected by photoelectric counter, so that closed reel often turns over the setting number of teeth, then winding displacement bar just moves the distance of current winding pipe diameter, so that it is guaranteed that closed reel is when winding tubing, a whole circle is often turned over, bus cable device just starts winding displacement, so that the winding precision of tubing is higher.
Description
Technical field
The utility model relates to plastic pipe production device technical field, in particular to a kind of tube-rolling machine.
Background technique
During plastic tube extrusion processing and manufacturing, can important terminal device of the winding device as pipe production line
Realize that winding is packaged, and directly affects the efficiency of actual and energy consumption of whole production line at high speed in time.
The Chinese utility model patent application of Publication No. CN104210897A discloses a kind of automatic coiling machine, this is automatic
Winder includes the winding motor for driving closed reel to rotate, respectively first motor and the second motor；For for closed reel
The automatic Arrange-line System of winding displacement, wherein automatic Arrange-line System includes wire-arranging mechanism and tube feeding mechanism；Wire-arranging mechanism includes the machine that is set to
The winding displacement body frame of frame side, winding displacement body frame are equipped with displacement screw mandrel, are equipped with linear guide, displacement screw mandrel at left and right sides of displacement screw mandrel
On be connected through a screw thread the sliding seat moved back and forth along displacement screw mandrel, displacement screw mandrel drives by winding displacement servo motor；Sliding seat
It is equipped with tube feeding mechanism, includes sending pipe support on tube feeding mechanism, send and is equipped in pipe support for conveying pipe and setting up and down multiple
Send pipe sprocket wheel, it is telescopic send tube rod and with the code wheel that send the pipe outer surface on pipe sprocket wheel to contact.Pass through logic controller
It is electrically connected with the first and second servo motor, to realize that closed reel per revolution just controls winding displacement servo by logic controller
Displacement screw mandrel forward impelling is equivalent to the distance of pipe diameter by motor.
In automatic coiling machine disclosed above, winding motor is direct-connected with closed reel by its motor shaft, passes through code wheel
Rotation send pipe speed to measure, due to the appearance face contact of code wheel and tubing, once code wheel occurs to beat during rotation
Sliding phenomenon, then that measures send pipe speed just to will appear error, in actual production, due to the slipping phenomenon of code wheel, even if row
Filament bar is run according to the cam curve set, as soon as still will appear closed reel turnning circle less than circle, displacement screw mandrel is opened
Begin to feed or closed reel turnning circle is more than a circle, displacement screw mandrel just starts the case where feeding, mixed so as to cause tube-rolling
Random defect, winding precision is not high.
Utility model content
In order to solve the above-mentioned technical problem, the purpose of the utility model is to provide a kind of higher pipes of tube-rolling precision
Material winder.
In order to realize the purpose of above-mentioned utility model, the utility model adopts the following technical solution:
A kind of tube-rolling machine, comprising:
Rack；
For adjusting the tension-adjusting gear of tubing winding tension, the tension-adjusting gear is fixed at including one
The sliding rail that extends in the rack and vertically, is rotatably arranged on the sliding block sliding block being slidably arranged on the sliding rail
And it is used for the first directive wheel of conveying pipe；
Bus cable device, is arranged in the downstream of the tension-adjusting gear, and the bus cable device includes being fixed at institute
State the moving guide rail in rack, the winding displacement bar that is slidably arranged on the moving guide rail, be fixed in the rack
One motor, the screw rod being sequentially connected with the first motor, the slide being arranged on the screw rod that can be moved back and forth, it is described
Slide mutually fixed with the winding displacement bar, rotated on the winding displacement bar be provided with for conveying pipe second guiding
Wheel；
At least one wrap-up, the wrap-up include the closed reel of rotation being arranged in the rack, consolidate
The second motor in the rack and for driving the closed reel rotation is set calmly, is equipped with first on the closed reel
Sprocket wheel is equipped with the second sprocket wheel on the motor shaft of second motor, and first and second sprocket engagement is driven setting, described
Closed reel on be provided with for by the clamp system of the one end of tubing clamping；
Control unit, the control unit include a control mainboard, are fixed in the rack and for detecting
The stay wire sensor of the slider displacement information, is arranged in rack the servo frequency converter for adjusting the first motor revolving speed
The photoelectric counter of the first sprocket wheel rotation number of teeth is gone up and is used to count, the control mainboard and the bracing wire sense
Device, the servo frequency converter, the first motor, second motor are connected separately, so that the closed reel
The setting number of teeth is often turned over, then the winding displacement bar just moves the distance of current winding pipe diameter.
In above-mentioned technical proposal, it is preferred that radially synchronizing moving is provided with multiple winding arms on the closed reel,
Multiple winding arms are circumferentially for the outside that tubing is wrapped in the multiple winding arm, each winding arm
It is each perpendicular to the closed reel, the clamping machine for clamping the one end of tubing is provided on each winding arm
Structure.
In above-mentioned technical proposal, it is preferred that the clamp system include be mounted on it is described winding arm on clamping cylinder,
It is hinged on the clamping bar being fixedly connected on the winding arm and with the piston rod of the clamping cylinder.
In above-mentioned technical proposal, it is preferred that is rotated in the rack is provided with the internal main shaft for hollow structure, institute
The closed reel and first sprocket wheel stated are separately mounted on the main shaft, and the end of the main shaft is equipped with for institute
State the pneumatic joint of clamping cylinder gas supply.
In above-mentioned technical proposal, it is preferred that the closed reel has a center of rotation, and the closed reel includes from institute
Multiple spokes that center of rotation extends radially outward are stated, each winding arm is slidably arranged in each spoke
On.
In above-mentioned technical proposal, it is preferred that be provided with along its length on each spoke for marking tubing
Wind the graduated scale of internal diameter.
The utility model is obtained as follows compared with prior art the utility model has the advantages that in this case, is passed through stay wire sensor and is detected cunning
The displacement information of block adjusts tubing winding tension to detect tubing suffered Tensity size in wrapup procedure in real time；Pass through
One, two sprocket engagements transmission structure come realize closed reel winding movement, detected by photoelectric counter the first chain rotation
The number of teeth information crossed, so that closed reel often turns over the setting number of teeth, then winding displacement bar just moves the distance of current winding pipe diameter, from
And ensure closed reel when winding tubing, a whole circle is often turned over, bus cable device just starts winding displacement, so that the winding precision of tubing
It is higher.
Detailed description of the invention
Attached drawing 1 is the perspective view of the utility model tube-rolling machine；
Attached drawing 2 is the partial enlarged view in attached drawing 1 at A；
Attached drawing 3 is the main view of the utility model tube-rolling machine；
Attached drawing 4 is the left view of the utility model tube-rolling machine；
Attached drawing 5 is the rearview of the utility model tube-rolling machine；
Attached drawing 6 is the partial enlarged view in attached drawing 5 at B；
Wherein: 100, tube-rolling machine；1, rack；2, tension-adjusting gear；21, sliding rail；22, sliding block；23, the first guiding
Wheel；3, bus cable device；31, moving guide rail；32, winding displacement bar；33, first motor；34, screw rod；35, slide；36, the second guiding
Wheel；4, wrap-up；41, closed reel；411, arm is wound；412, spoke；413, graduated scale；42, the second motor；43, the first chain
Wheel；44, the second sprocket wheel；45, clamp system；451, clamping cylinder；452, clamping bar；46, pneumatic joint；51, stay wire sensor.
Specific embodiment
By the technology contents of utility model are described in detail, construction feature, are reached purpose and efficacy, below in conjunction with implementation
Example simultaneously cooperates attached drawing to be described in detail.
The tube-rolling machine 100 of this case is suitable for winding the small-sized tubing that caliber is 16 to 32 ㎜, and precision is higher, produces
Speed is faster.The each component part and its work original of tube-rolling machine 100 are illustrated below in conjunction with attached drawing 1 to attached drawing 6
Reason.Wherein, " upstream " described in the present embodiment refers to the side where tension-adjusting gear 2, and " downstream " refers to receipts
Side where winding apparatus 4.
As shown in Fig. 1, the tube-rolling machine 100 of this case includes a rack 1, according to the winding process process of tubing, machine
Tension-adjusting gear 2, bus cable device 3, wrap-up 4 and control unit are disposed on frame 1.Wherein, wrap-up 4 has two
It is a, double-station is formed, in order to which after the completion of the wrap-up winding on the first station, tubing can be directed to second station
On wrap-up continue to wind operation, centre do not need that individual roll-switching device is arranged again, saves the change of lap time.When
So, in other embodiments, the number of wrap-up 4 is not limited to two, can be one or more, composition multistation, suitable
Answer the high-speed production of tubing.
Tension-adjusting gear 2 is fixed at the sliding rail 21 extended in rack 1 and vertically, is slidably arranged in cunning including one
Sliding block 22 on rail 21, the first directive wheel 23 for being rotatably arranged on sliding block 22 and being used for conveying pipe.First directive wheel 23 has
A pair, current due-in pipe crimping material to passing through among the first directive wheel 23, and are directed on the bus cable device 3 in downstream and carry out from this
Winding displacement operation.In order to adjust tubing suffered tension in wrapup procedure in real time, control unit includes a control mainboard, fixed setting
Stay wire sensor 51 in rack 1 and for detecting 22 displacement information of sliding block, tubing is in wrapup procedure, due to by tension
It influences, tubing will be moved up and down with sliding block 22, and stay wire sensor 51 is believed this displacement by detecting the displacement information of sliding block 22
Breath feeds back to control mainboard in the form of digital signal, control mainboard control the revolving speed of winding motor (i.e. the second motor 42) to
Tension suffered by tubing is adjusted in real time.
Bus cable device 3 includes the moving guide rail 31 being fixed in rack 1, the row being slidably arranged on moving guide rail 31
Line bar 32, the screw rod 34 being sequentially connected with first motor 33, can be moved back and forth at the first motor 33 being fixed in rack 1
The dynamic slide 35 being arranged on screw rod 34, slide 35 are fixed with 32 phase of winding displacement bar, and being provided with for rotating on winding displacement bar 32 is used for
Second directive wheel 36 of conveying pipe.As soon as the every winding circle of tubing, then winding displacement bar 32 is mobile is equivalent to current winding pipe diameter
Distance.
Wrap-up 4 includes the closed reel 41 of rotation being arranged in rack 1, is fixed in rack 1 and for driving
The second motor 42 that closed reel 41 rotates is moved, first sprocket wheel 43 is installed on closed reel 41, is pacified on the motor shaft of the second motor 42
Equipped with the second sprocket wheel 44, the transmission of the first and second sprocket engagement is arranged, and is provided on closed reel 41 for clamping the one end of tubing
Clamp system 44.In order to ensure closed reel 41 turns over just one whole circle, then bus cable device 3 just starts winding displacement, that is to say, that receives
As soon as reel 41 often turns over circle, then the distance of the diameter of the mobile current winding tubing of winding displacement bar 32；Control unit includes that setting exists
In rack 1 and for counting the photoelectric counter (not shown) that the first sprocket wheel 43 turns over the number of teeth, the photoelectric counter and control
Mainboard signal processed connection, when closed reel 41 during winding tubing per revolution, then the first sprocket wheel 43 turns over the tooth of setting
Number, photoelectric counting sensor just feed back number of teeth information to control mainboard, and then control mainboard control first motor 33 drives winding displacement
Bar 32 moves flat cable.Since the number of teeth of sprocket wheel is determining, in this way, tubing, in wrapup procedure, winding displacement is more accurate
Accurately, it can adapt to high-speed production.
The winding internal diameter as required for the tubing of different-diameter is different, it is radially same on the closed reel 41 of this case
Moved further is provided with multiple winding arms 411, and multiple winding arms 411 are circumferentially so that tubing is wrapped in these winding arms
411 outside, each winding arm 411 are each perpendicular to closed reel 41.Closed reel 41 has a center of rotation, and closed reel 41 includes certainly
Multiple spokes 412 that center of rotation extends radially outward, each winding arm 411 are slidably arranged on each spoke 412.It is each
The graduated scale 413 for marking tube-rolling internal diameter is provided on spoke 412 along its length.In other embodiments
In, for the ease of realize each winding arm 411 can synchronizing moving, an also settable synchronous drive mechanism on closed reel 41 makes
Obtaining multiple winding arms 411 can be as multi-jaw chuck, and free synchronization is mobile on closed reel 41, to adjust the winding of tubing
Internal diameter, to adapt to the winding operation of different-diameter tubing.
For the ease of wind tubing it is initial by the one end Quick-clamped of tubing, in tube-rolling after the completion of quickly unload
Material considers, is provided with clamp system 44 on each winding arm 411.Clamp system 44 includes the folder being mounted on winding arm 411
Tight cylinder 451 is hinged on the clamping bar 452 being fixedly connected on winding arm 411 and with the piston rod of clamping cylinder 451.Such one
Come, cylinder can drive clamping bar 452 rotate, and by the one end Quick-clamped of tubing clamping bar 452 and winding arm 411 it
Between.
In order to simplify the air intake structure of clamping cylinder 452, what is rotated in rack 1 is provided with the internal master for hollow structure
Axis, closed reel 41 and the first sprocket wheel 43 are separately mounted on main shaft, and the end of main shaft is equipped with for supplying to clamping cylinder 451
Pneumatic joint 46.So, traditional rotary joint is substituted by pneumatic joint 46, it is low in cost and convenient for safeguarding.
The above embodiments are only for explaining the technical ideas and features of the present invention, and its object is to allow be familiar with technique
Personage can understand the content of the utility model and implement accordingly, do not limit the protection scope of the present invention.
All equivalent changes or modifications made according to the spirit of the present invention should be covered within the scope of the utility model.
Claims (6)
1. a kind of tube-rolling machine characterized by comprising
Rack (1)；
For adjusting the tension-adjusting gear (2) of tubing winding tension, the tension-adjusting gear (2) includes a fixed setting
The sliding rail (21) that on the rack (1) and vertically extends, the sliding block (22) being slidably arranged on the sliding rail (21), rotation
It is arranged on the sliding block (22) and is used for the first directive wheel (23) of conveying pipe；
Bus cable device (3), in the downstream of the tension-adjusting gear (2), the bus cable device (3) includes fixed setting for setting
On the rack (1) moving guide rail (31), be slidably arranged on the moving guide rail (31) winding displacement bar (32), fixation set
Set first motor (33) on the rack (1), with the screw rod (34) of the first motor (33) transmission connection, can be reciprocal
Slide (35) of the mobile setting on the screw rod (34), the slide (35) are mutually fixed with the winding displacement bar (32),
What is rotated on the winding displacement bar (32) is provided with the second directive wheel (36) for conveying pipe；
At least one wrap-up (4), the wrap-up (4) include winding of the setting of rotation on the rack (1)
Disk (41), the second motor (42) for being fixed on the rack (1) and being used to that the closed reel (41) to be driven to rotate, it is described
Closed reel (41) on be equipped with the first sprocket wheel (43), the second sprocket wheel is installed on the motor shaft of second motor (42)
(44), first and second sprocket engagement is driven setting, is provided on the closed reel (41) for by the one end of tubing
The clamp system (45) of clamping；
Control unit, the control unit include a control mainboard, are fixed on the rack (1) and for detecting institute
State the stay wire sensor (51) of sliding block (22) displacement information, the servo frequency converter for adjusting the first motor (33) revolving speed,
It is arranged on rack (1) and for counting the photoelectric counter that first sprocket wheel (43) turns over the number of teeth, the control mainboard
With the stay wire sensor (51), the servo frequency converter, the first motor (33), second motor (42)
It is connected separately, so that the closed reel (41) often turns over the setting number of teeth, then the winding displacement bar (32) just mobile current winding
The distance of pipe diameter.
2. tube-rolling machine according to claim 1, it is characterised in that: radially synchronous on the closed reel (41) to move
It is dynamic to be provided with multiple winding arms (411), multiple winding arms (411) circumferentially for tubing be wrapped in it is described more
The outside of a winding arm (411), each winding arm (411) are each perpendicular to the closed reel (41), each described
The clamp system (45) for clamping the one end of tubing is provided in winding arm (411).
3. tube-rolling machine according to claim 2, it is characterised in that: the clamp system (45) includes being mounted on institute
State winding arm (411) on clamping cylinder (451), be hinged on winding arm (411) and with the clamping cylinder (451)
The clamping bar (452) that piston rod is fixedly connected.
4. tube-rolling machine according to claim 3, it is characterised in that: the inside that is provided with rotated in the rack is
The main shaft of hollow structure, the closed reel (41) and first sprocket wheel (43) are separately mounted on the main shaft, institute
The end for stating main shaft is equipped with pneumatic joint (46) for supplying to the clamping cylinder (451).
5. tube-rolling machine according to claim 2, it is characterised in that: the closed reel (41) has in a rotation
The heart, the closed reel (41) include the multiple spokes (412) extended radially outward from the center of rotation, each described
Winding arm (411) is slidably arranged on each spoke (412).
6. tube-rolling machine according to claim 5, it is characterised in that: on each spoke (412) along its length
Direction is provided with the graduated scale (413) for marking tube-rolling internal diameter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821717109.7U CN208856677U (en) | 2018-10-23 | 2018-10-23 | Tube-rolling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821717109.7U CN208856677U (en) | 2018-10-23 | 2018-10-23 | Tube-rolling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208856677U true CN208856677U (en) | 2019-05-14 |
Family
ID=66421392
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821717109.7U Withdrawn - After Issue CN208856677U (en) | 2018-10-23 | 2018-10-23 | Tube-rolling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208856677U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109368399A (en) * | 2018-10-23 | 2019-02-22 | 苏州金纬管道科技有限公司 | Tube-rolling machine |
| CN110065836A (en) * | 2019-05-29 | 2019-07-30 | 兰州德利泰电子电气有限公司 | A kind of novel manual hose roll machine |
-
2018
- 2018-10-23 CN CN201821717109.7U patent/CN208856677U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109368399A (en) * | 2018-10-23 | 2019-02-22 | 苏州金纬管道科技有限公司 | Tube-rolling machine |
| CN109368399B (en) * | 2018-10-23 | 2023-12-05 | 常州金纬管道科技有限公司 | Pipe coiling machine |
| CN110065836A (en) * | 2019-05-29 | 2019-07-30 | 兰州德利泰电子电气有限公司 | A kind of novel manual hose roll machine |
| CN110065836B (en) * | 2019-05-29 | 2024-02-06 | 兰州德利泰电子电气有限公司 | Novel manual hosepipe reel machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 213300 No. 8 Workshop, 118 Shangshang Road, Kunlun Street, Liyang City, Changzhou City, Jiangsu Province Patentee after: Changzhou Jinwei Pipeline Technology Co.,Ltd. Address before: 215499 No. 18 Dongan Road, Chengxiang Town, Taicang City, Suzhou City, Jiangsu Province Patentee before: SUZHOU JWELL PIPELINE TECHNOLOGY CO.,LTD. |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20190514 Effective date of abandoning: 20231205 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20190514 Effective date of abandoning: 20231205 |