CN208853855U - A kind of double static load prestretching cutting machine of chain - Google Patents
A kind of double static load prestretching cutting machine of chain Download PDFInfo
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- CN208853855U CN208853855U CN201821453109.0U CN201821453109U CN208853855U CN 208853855 U CN208853855 U CN 208853855U CN 201821453109 U CN201821453109 U CN 201821453109U CN 208853855 U CN208853855 U CN 208853855U
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- transfer roller
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- chain
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Abstract
The utility model discloses a kind of double static load prestretching cutting machines of chain, including workbench and motor bin, controller is fixedly connected on the left of the workbench lower surface, motor bin is welded on the right side of the controller, oil pump is fixedly connected on the right side of the workbench lower surface, hydraulic cylinder is installed on the left of the oil pump, bracket is welded on the left of the worktable upper surface, and bracket is in the surface of controller, cutting cylinder is fixedly connected in the middle part of the bracket, connecting rod is installed below the cutting cylinder, cutter are removably connected with below the connecting rod, lower section on the right side of the bracket is fixedly connected with infrared transmitter.The utility model drives cutter to cut chain by cutting cylinder, and cutter can be replaced, and corresponding cutter can be used in face of the chain of unlike material and cut, keep the application surface of cutting machine more extensive, practicability is higher.
Description
Technical field
The utility model relates to chain producing device technical field, specially a kind of double static load prestretching cutting machine of chain.
Background technique
Chain is generally the chain or ring of metal, multi-purpose to make machine driving.It is needed in the production and maintenance of chain
Chain is cut off, traditional manual cutting production efficiency is low and there is some potential safety problemss.Similarly in chain
Quality Detection this aspect will often be carried out the processing of static load prestretching to chain, the actual use performance of chain is detected with this.
Traditional static load prestretching cutting machine can not effectively be accomplished to be cut into corresponding length in this aspect of cutting chain
Chain, and cutting efficiency is low, and existing static load prestretching cutting machine mostly uses dynamic load prestretching, so that the prestretching of cutting machine
Load is not sufficiently stable and the prestretching time is shorter, and actually detected effect is not achieved, and static load prestretching cutting machine generally on the market is being controlled
Design on device processed do it is not ideal enough, so that it cannot carry out preferable manipulation debugging causes to cut the of low quality of finished product.
Therefore we make improvement to this, propose a kind of double static load prestretching cutting machine of chain.
Utility model content
To solve defect of the existing technology, the utility model provides a kind of double static load prestretching cutting machine of chain.
In order to solve the above-mentioned technical problem, the utility model provides the following technical solution:
A kind of double static load prestretching cutting machine of chain of the utility model, including workbench and motor bin, under the workbench
It is fixedly connected with controller on the left of surface, motor bin, the right side of the workbench lower surface are welded on the right side of the controller
Side is fixedly connected with oil pump, and hydraulic cylinder is equipped on the left of the oil pump, is welded with bracket on the left of the worktable upper surface,
And bracket is fixedly connected with cutting cylinder, the lower section peace of the cutting cylinder in the middle part of the surface of controller, the bracket
Equipped with connecting rod, cutter are removably connected with below the connecting rod, the lower section on the right side of the bracket is fixedly connected with red
Outside line transmitter is rotatably connected to transfer roller A on the right side of the bracket, transfer roller C is rotatably connected to above the transfer roller A, described
Transfer roller C and transfer roller A be on same axis, and transfer roller A and transfer roller C are respectively positioned on the surface of motor bin, in the motor bin
It is fixedly connected with motor C on the left of chamber, transmission shaft is fixedly connected with above the motor C, and the top of transmission shaft rotates and connects
It is connected to transfer roller C, motor B is fixedly connected on the right side of the motor bin inner cavity, is fixedly connected with transmission above the motor B
Axis, and transfer roller A is rotatably connected to above transmission shaft, the transmission shaft passes through workbench, and the right side of the transfer roller C is rotatablely connected
There is transfer roller B, motor A is installed on the right side of the transfer roller B, turntable is rotatably connected to above the motor A, the motor A's
Right side is equipped with tensiometer, and the upper surface of the tensiometer is removably connected with chain clip, the right side installation of the tensiometer
There is tension sensor, and tensiometer is connect with tension sensor end.
As a kind of optimal technical scheme of the utility model, four edges of the workbench lower surface are welded with branch
Dagger is equipped with conveyer belt on the left of the bracket.
As a kind of optimal technical scheme of the utility model, the top on the right side of the bracket is fixedly connected with infrared ray and connects
Device is received, and infrared receiver and infrared transmitter are on same axis.
As a kind of optimal technical scheme of the utility model, the bottom of the chain clip is provided with bolt, and described turn
The upper surface of disk is equipped with chain clip.
As a kind of optimal technical scheme of the utility model, the tension sensor is connected by conducting wire with controller
It connects, the controller is connected by conducting wire with motor A, and the controller is connected by conducting wire with oil pump.
As a kind of optimal technical scheme of the utility model, the controller is connected by conducting wire with infrared transmitter
It connects, the controller is connected by conducting wire with infrared receiver, and the controller is connected by conducting wire with motor B, institute
It states controller and is connected by conducting wire with motor C.
As a kind of optimal technical scheme of the utility model, the periphery of the transfer roller A and the periphery of transfer roller C are mounted on
Rubber ring, the transfer roller B is provided with two groups, and the periphery of two groups of transfer roller B is mounted on rubber ring.
The beneficial effects of the utility model are: the double static load prestretching cutting machine of this kind of chain, is cut by cutting cylinder drive
Cutter cuts chain, and cutter can be replaced, and corresponding cutter can be used in face of the chain of unlike material and carry out
Cutting, keeps the application surface of cutting machine more extensive, practicability is higher;One end of chain is placed on the chain clip on turntable,
And the other end of chain is placed on the chain clip on tensiometer, tightening the bolt on chain clip makes chain clip clamp chain
Item, controller control oil pump works and then makes hydraulic cylinder works at this time, and hydraulic cylinder works apply pulling force, tension sensor to chain
With the size of tensiometer real-time monitoring pulling force, after pulling force continues for some time, controller control motor A connects the circuit of motor A
Logical, motor A work carries out a prestretching after so that turntable is rotated by a certain angle again and continues for some time, by advance to controller
Being configured just can make oil pump export different drag loads from hydraulic cylinder, and controller is internally provided with the time relay, can
To accurately control each prestretching duration, by utilizing such static load prestretching can be with the technique of accurate detection chain
Level makes the chain manufactured that can more meet manufacturing technique requirent;Chain across two groups of transfer roller B and is extended into transfer roller
Between A and transfer roller C, controller control motor B and motor C rotation makes chain advance through bracket, in the process that chain advances
In, chain rule body shelters from the infrared ray of infrared transmitter sending, and infrared receiver can't accept infrared ray and just send letter
Number controller is given, controller controls the rotation time of motor B Yu motor C at this time, can input to be cut in the controller in advance
The length of chain breakage, controller controls two motors and rotates the corresponding time, after reaching desired length, cutting cylinder control cutting
Knife cuts off chain, the chain of length required for being thus accurately obtained, so that the working efficiency of cutting machine mentions significantly
It is high;Rubber ring has been installed additional in the periphery of transfer roller A, transfer roller B and transfer roller C, and rubber ring increases the friction between transfer roller and chain
Power makes chain not skid on the move, makes the more efficient of transmission.
Detailed description of the invention
Attached drawing is used to provide a further understanding of the present invention, and constitutes part of specification, practical with this
Novel embodiment is used to explain the utility model together, does not constitute limitations of the present invention.In the accompanying drawings:
Fig. 1 is a kind of agent structure schematic diagram of the double static load prestretching cutting machine of chain of the utility model;
Fig. 2 is a kind of table surface structure top view of the double static load prestretching cutting machine of chain of the utility model;
Fig. 3 is a kind of motor bin schematic diagram of internal structure of the double static load prestretching cutting machine of chain of the utility model;
Fig. 4 is a kind of chain clip structural schematic diagram of the double static load prestretching cutting machine of chain of the utility model.
In figure: 1 workbench, 2 support columns, 3 conveyer belts, 4 controllers, 5 motor bins, 6 tension sensors, 7 hydraulic cylinders, 8 oil
Pump, 9 transfer roller A, 10 tensiometers, 11 chain clips, 12 motor A, 13 turntables, 14 transfer roller B, 15 infrared transmitters, 16 brackets, 17
Cut cylinder, 18 connecting rods, 19 cutter, 20 infrared receivers, 21 rubber rings, 22 transfer roller C, 23 motor B, 24 motor C, 25
Transmission shaft.
Specific embodiment
It is illustrated below in conjunction with preferred embodiment of the attached drawing to the utility model, it should be understood that described herein excellent
It selects embodiment to be only used for describing and explaining the present invention, is not used to limit the utility model.
Embodiment: as shown in Figure 1, Figure 2, Figure 3 and Figure 4, a kind of double static load prestretching cutting machine of chain of the utility model, packet
Workbench 1 and motor bin 5 are included, workbench 1 is for carrying other component, and motor bin 5 is for carrying motor B23 (model: Y2-
112M-2) with motor C24 (model: Y2-112M-2), be fixedly connected on the left of 1 lower surface of workbench controller 4 (model:
PLC CPU226), controller 4 uses microprogram control unit, and the right side of controller 4 is welded with motor bin 5,1 lower surface of workbench
Right side be fixedly connected with oil pump 8, oil pump 8 uses CB-B miniature gears oil pump, and the left side of oil pump 8 is equipped with 7 (type of hydraulic cylinder
Number: DX-3676), bracket 16 is welded on the left of 1 upper surface of workbench, and bracket 16 is in the surface of controller 4, bracket 16
Middle part be fixedly connected with cutting cylinder 17 (model: DSBC DCNU AND), cutting cylinder 17 lower section connecting rod is installed
18, the lower section of connecting rod 18 is removably connected with cutter 19, and cutter 19 can be replaced, and the chain in face of unlike material can be with
It is cut using corresponding cutter 19, keeps the application surface of cutting machine more extensive, practicability is higher, under 16 right side of bracket
Side is fixedly connected with infrared transmitter 15, and infrared transmitter 15 uses GUG8F type infrared receiver transmitter, the right side of bracket 16
Side is rotatably connected to transfer roller A9, and transfer roller C22, transfer roller C22 and transfer roller A9 are rotatably connected to above transfer roller A9 and is in same axis
On line, and transfer roller A9 and transfer roller C22 are respectively positioned on the surface of motor bin 5, and motor bin is fixedly connected with motor on the left of 5 inner cavity
Transmission shaft 25 is fixedly connected with above C24, motor C24, and the top of transmission shaft 25 is rotatably connected to transfer roller C22, motor bin 5
It is fixedly connected with motor B23, motor C24 and motor B23 on the right side of inner cavity and is all made of Z4 dc motor, the top of motor B23
It is fixedly connected with transmission shaft 25, and the top of transmission shaft 25 is rotatably connected to transfer roller A9, transmission shaft 25 passes through workbench 1, transfer roller
It is rotatably connected to transfer roller B14 on the right side of C22, motor A12 (model: Y2-112M-2), motor A12 are installed on the right side of transfer roller B14
Top be rotatably connected to turntable 13, tensiometer 10 (model: SHHF), the upper table of tensiometer 10 are installed on the right side of motor A12
Face is removably connected with chain clip 11, and the right side of tensiometer 10 is equipped with tension sensor 6, and tensiometer 10 and pull sensing
The connection of 6 end of device, tension sensor 6 use S type tension sensor, the chain clip 11 one end of chain being placed on turntable 13
On, and the other end of chain is placed on the chain clip 11 on tensiometer 10, the bolt tightened on chain clip 11 makes chain
Clip 11 clamps chain, and 4 control oil pump 8 of controller makes hydraulic cylinder 7 work at this time, and the work of hydraulic cylinder 7 applies pulling force to chain, draws
The size of force snesor 6 and 10 real-time monitoring pulling force of tensiometer, after pulling force continues for some time, controller 4, which controls motor A12, to be made
The circuit of motor A12 is connected, when motor A12 work carries out a prestretching again and continue one section after so that turntable 13 is rotated by a certain angle
Between, it so that oil pump 8 is exported different drag loads, controller 4 from hydraulic cylinder 7 by being configured in advance to controller 4
It is internally provided with the DS-21 type time relay, each static load prestretching duration can be accurately controlled, by using in this way
Static load prestretching can make the chain manufactured that can more meet manufacturing technique requirent with the technique level of accurate detection chain,
Chain across two groups of transfer roller B14 and is extended between transfer roller A9 and transfer roller C22, controller 4 controls motor B23 and motor
C24 rotation makes chain advance through bracket 16, and during chain advances, chain rule body shelters from infrared transmitter 15
The infrared ray of sending, infrared receiver 20 (model: HYD2048H) can't accept infrared ray and just send a signal to controller 4,
Controller 4 controls the rotation time of motor B23 and motor C24 at this time, can input the chain of being cut off in controller 4 in advance
Length, controller 4 controls two motors and rotates the corresponding times, and after reaching desired length, cutting cylinder 17 controls cutter
19 cut off chain, the chain of length required for being thus accurately obtained, so that the working efficiency of cutting machine mentions significantly
It is high.
Wherein, four edges of 1 lower surface of workbench are welded with support column 2, and the left side of bracket 16 is equipped with conveyer belt
3, support column 2 is used to provide support to cutting machine, and conveyer belt 3 is used to shift the chain of well cutting, prevents chain congestion in bracket
16 left side.
Wherein, the top on the right side of bracket 16 is fixedly connected with infrared receiver 20, and infrared receiver 20 with it is infrared
Line transmitter 15 is on same axis, and infrared receiver 20 uses GUG8F type infrared receiver transmitter, is in same
It is convenient for the transmitting of infrared ray on axis.
Wherein, the bottom of chain clip 11 is provided with bolt, and the upper surface of turntable 13 is equipped with chain clip 11, passes through spiral shell
Bolt can make chain clip 11 clamp chain.
Wherein, tension sensor 6 is connected by conducting wire with controller 4, and controller 4 is connected by conducting wire with motor A12
It connects, controller 4 is connected by conducting wire with oil pump 8, and controller 4 controls the working condition of motor A12 and oil pump 8, pull sensing
Device 6 carries out information transmitting by conducting wire and controller 4.
Wherein, controller 4 is connected by conducting wire with infrared transmitter 15, and controller 4 is connect by conducting wire and infrared ray
It receives device 20 to be connected, controller 4 is connected by conducting wire with motor B23, and controller 4 is connected by conducting wire with motor C24, control
Device 4 processed control the working condition of motor B23 and motor C24, infrared transmitter 15 and infrared receiver 20 by conducting wire and
Controller 4 carries out information transmitting.
Wherein, the periphery with the periphery of transfer roller C22 of transfer roller A9 is mounted on rubber ring 21, and transfer roller B14 is provided with two groups, and
The periphery of two groups of transfer roller B14 is mounted on rubber ring 21, and rubber ring 21, which increases the frictional force between transfer roller and chain, makes chain
It will not skid on the move, make the more efficient of transmission.
When work, corresponding technical parameter is inputted in controller 4 first, then one end of chain is placed on turntable 13
Chain clip 11 on, and the other end of chain is placed on the chain clip 11 on tensiometer 10, is tightened on chain clip 11
Bolt make chain clip 11 clamp chain, at this time 4 control oil pump 8 of controller make hydraulic cylinder 7 work, hydraulic cylinder 7 work to chain
Item application pulling force, the size of tension sensor 6 and 10 real-time monitoring pulling force of tensiometer, after pulling force continues for some time, controller 4
Control motor A12 connects the circuit of motor A12, and motor A12 work carries out primary pre- again after so that turntable 13 is rotated by a certain angle
It draws and continues for some time, controller 4 is internally provided with the DS-21 type time relay, can accurately control each prestretching and be held
The continuous time, by can be with the technique level of accurate detection chain, after static load prestretching again using such static load prestretching
Chain across two groups of transfer roller B14 and is extended between transfer roller A9 and transfer roller C22, controller 4 controls motor B23 and motor
C24 rotation makes chain advance through bracket 16, and during chain advances, chain rule body shelters from infrared transmitter 15
The infrared ray of sending, infrared receiver 20 can't accept infrared ray and just send a signal to controller 4, and controller 4 controls at this time
The rotation time of motor B23 and motor C24, after so that chain is advanced and reaching desired length, cutting cylinder 17 controls cutter 19
Chain is cut off, the chain of length required for being thus accurately obtained, the chain of well cutting is transported by conveyer belt 3,
So far the overall process of chain static load prestretching cutting is completed.
Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention, it is not limited to this
Utility model, although the utility model is described in detail with reference to the foregoing embodiments, for those skilled in the art
For, it is still possible to modify the technical solutions described in the foregoing embodiments, or to part of technical characteristic
It is equivalently replaced.Within the spirit and principle of the utility model, any modification, equivalent replacement, improvement and so on,
It should be included within the scope of protection of this utility model.
Claims (7)
1. a kind of double static load prestretching cutting machine of chain, including workbench (1) and motor bin (5), which is characterized in that the work
It is fixedly connected with controller (4) on the left of platform (1) lower surface, is welded with motor bin (5) on the right side of the controller (4), it is described
It is fixedly connected with oil pump (8) on the right side of workbench (1) lower surface, is equipped with hydraulic cylinder (7) on the left of the oil pump (8), it is described
It is welded with bracket (16) on the left of workbench (1) upper surface, and bracket (16) is in the surface of controller (4), the bracket
(16) it is fixedly connected with cutting cylinder (17) in the middle part of, is equipped with connecting rod (18) below the cutting cylinder (17), it is described
It is removably connected with below connecting rod (18) cutter (19), the lower section on the right side of the bracket (16) is fixedly connected with infrared ray
Transmitter (15) is rotatably connected to transfer roller A (9) on the right side of the bracket (16), is rotatably connected to above the transfer roller A (9)
Transfer roller C (22), the transfer roller C (22) and transfer roller A (9) are on same axis, and transfer roller A (9) and transfer roller C (22) is respectively positioned on
The surface of motor bin (5) is fixedly connected with motor C (24) on the left of motor bin (5) inner cavity, the motor C (24)
Top is fixedly connected with transmission shaft (25), and transfer roller C (22) are rotatably connected to above transmission shaft (25), the motor bin (5)
It is fixedly connected on the right side of inner cavity motor B (23), is fixedly connected with transmission shaft (25) above the motor B (23), and be driven
It is rotatably connected to above axis (25) transfer roller A (9), the transmission shaft (25) passes through workbench (1), the right side of the transfer roller C (22)
Side is rotatably connected to transfer roller B (14), is equipped with motor A (12) on the right side of the transfer roller B (14), the top of the motor A (12)
It is rotatably connected to turntable (13), is equipped with tensiometer (10) on the right side of the motor A (12), the upper surface of the tensiometer (10)
It is removably connected with chain clip (11), is equipped with tension sensor (6) on the right side of the tensiometer (10), and tensiometer (10)
It is connect with tension sensor (6) end.
2. the double static load prestretching cutting machine of a kind of chain according to claim 1, which is characterized in that the workbench (1)
Four edges of lower surface are welded with support column (2), are equipped with conveyer belt (3) on the left of the bracket (16).
3. the double static load prestretching cutting machine of a kind of chain according to claim 1, which is characterized in that the bracket (16) is right
It is fixedly connected with above side infrared receiver (20), and infrared receiver (20) and infrared transmitter (15) are in same
On one axis.
4. the double static load prestretching cutting machine of a kind of chain according to claim 1, which is characterized in that the chain clip
(11) bottom is provided with bolt, and the upper surface of the turntable (13) is equipped with chain clip (11).
5. the double static load prestretching cutting machine of a kind of chain according to claim 1, which is characterized in that the tension sensor
(6) it is connected by conducting wire with controller (4), the controller (4) is connected by conducting wire with motor A (12), the control
Device (4) is connected by conducting wire with oil pump (8).
6. the double static load prestretching cutting machine of a kind of chain according to claim 1, which is characterized in that the controller (4)
It is connected by conducting wire with infrared transmitter (15), the controller (4) is connected by conducting wire with infrared receiver (20)
It connects, the controller (4) is connected by conducting wire with motor B (23), and the controller (4) passes through conducting wire and motor C (24) phase
Connection.
7. the double static load prestretching cutting machine of a kind of chain according to claim 1, which is characterized in that the transfer roller A (9)
The periphery of periphery and transfer roller C (22) is mounted on rubber ring (21), and the transfer roller B (14) is provided with two groups, and two groups of transfer roller B
(14) periphery is mounted on rubber ring (21).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821453109.0U CN208853855U (en) | 2018-09-05 | 2018-09-05 | A kind of double static load prestretching cutting machine of chain |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821453109.0U CN208853855U (en) | 2018-09-05 | 2018-09-05 | A kind of double static load prestretching cutting machine of chain |
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Publication Number | Publication Date |
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CN208853855U true CN208853855U (en) | 2019-05-14 |
Family
ID=66416935
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CN201821453109.0U Active CN208853855U (en) | 2018-09-05 | 2018-09-05 | A kind of double static load prestretching cutting machine of chain |
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CN (1) | CN208853855U (en) |
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2018
- 2018-09-05 CN CN201821453109.0U patent/CN208853855U/en active Active
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