CN208852875U - A kind of surfactant process units with impurity removal function - Google Patents
A kind of surfactant process units with impurity removal function Download PDFInfo
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- CN208852875U CN208852875U CN201820778102.XU CN201820778102U CN208852875U CN 208852875 U CN208852875 U CN 208852875U CN 201820778102 U CN201820778102 U CN 201820778102U CN 208852875 U CN208852875 U CN 208852875U
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- reaction kettle
- pipeline
- rose box
- order reaction
- condenser
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Abstract
The utility model is a kind of surfactant process units with impurity removal function, including filter device, first order reaction kettle, second order reaction kettle, demister, absorption tower and condenser, filter device is connected by first-level transport pipeline with the feed inlet of first order reaction kettle, first-level transport pipeline is equipped with water pump and first heat exchanger, the discharge port of first order reaction kettle is connected by two-stage conveying pipeline with the feed inlet of second order reaction kettle, two-stage conveying pipeline is equipped with second heat exchanger, first order reaction kettle and second order reaction kettle are connected with condenser by pipeline, the liquid outlet of condenser is connected by pipeline with first-level transport pipeline, the gas outlet of condenser is connected with the air inlet material mouth on absorption tower.The utility model avoids economic loss in the incidence that can be reduced device blocking to a certain degree;Gradient reaction at different temperatures is realized, production efficiency is improved;Absorption and demisting are carried out to the gas of discharge, reduced environmental pollution.
Description
Technical field
The utility model relates to technical field of surfactant more particularly to a kind of surfactants with impurity removal function
Process units.
Background technique
Surfactant has important role in industrial and agricultural production and people's daily life.With new function surface
The development of activating agent, the control of Surfactant production require stringenter.When producing surfactant, if containing in raw material
There is impurity, will lead to device blocking, cause to stop production, bring certain economic loss.The process units of part of the surface activating agent is
Reaction kettle needs to consume plenty of time realization heating and cooling process when needing to carry out temperature gradient control, increases the reaction time,
Reduce production efficiency.
Utility model content
The utility model aims to solve the problem that the deficiencies in the prior art, and it is raw to provide a kind of surfactant with impurity removal function
Produce device.
In order to achieve the above object, the utility model adopts the following technical solutions: a kind of surface-active with impurity removal function
Agent process units, which is characterized in that including filter device, first order reaction kettle, second order reaction kettle, demister, absorption tower and condensation
Device, the filter device are connected by first-level transport pipeline with the feed inlet of the first order reaction kettle, the first-level transport pipe
Road is equipped with water pump and first heat exchanger, and the discharge port of the first order reaction kettle is anti-by two-stage conveying pipeline and the second level
The feed inlet of kettle is answered to be connected, the two-stage conveying pipeline is equipped with second heat exchanger, the first order reaction kettle and described two
Order reaction kettle passes through pipeline and is connected with the condenser, sets on the pipeline between the first order reaction kettle and the condenser
There is the first return channel, the pipeline between the second order reaction kettle and the condenser is equipped with the second return channel, the condenser
Liquid outlet be connected by pipeline with the first-level transport pipeline and the pipeline be equipped with the first valve, the condenser
Gas outlet is connected with the air inlet material mouth on the absorption tower, and the discharge port on the absorption tower is connected with the demister, described
Filter device includes cabinet, and the first Rose Box and the second Rose Box and the second filtering housing-case are equipped in the cabinet described
The outside of first Rose Box, side wall that first Rose Box is body structure and first Rose Box and bottom surface are by the first mistake
Filtering layer forms, and is communicated with feed pipe at the top of first Rose Box, the upper end of the feed pipe is pierced by the top surface of the cabinet
And be connected by bearing with the cabinet, if the upper end of the feed pipe is equipped with the dryer feed extending into the feed pipe
Bucket, the outer wall of the feed pipe are connected with the first bevel gear, and first bevel gear is engaged with the second bevel gear, and described the
Two bevel gears are connected with first motor by shaft, and second Rose Box is the cylindrical structure of upper end opening and lower end closed,
The side wall of second Rose Box and bottom surface are made of the second filter layer, the lower end of second Rose Box be connected with the second motor and
Second motor is located at the outside of the cabinet, and the rotation direction of first Rose Box and second Rose Box is on the contrary, described
The lower end of cabinet is equipped with outlet, and the outlet is connected with the first-level transport pipeline.
Particularly, the upper end of second Rose Box is equipped with sliding block, and the box house top surface is equipped with sliding with the sliding block
The sliding slot of dynamic cooperation.
Particularly, the liquid outlet of the condenser is connected with liquid recovery tank by pipeline and the pipeline is equipped with the second valve
Door.
Particularly, first filter layer is the filter layer made of stainless steel wire mesh.
Particularly, second filter layer between double-layer stainless steel metal mesh and double-layer stainless steel metal mesh by filling
Filter layer made of PP filter core.
The beneficial effects of the utility model are: the utility model can remove the impurity in raw material, can subtract to a certain extent
The incidence of few device blocking, avoids economic loss;The reaction temperature of differential responses kettle is different, realizes in different temperatures
Under gradient reaction, improve production efficiency;Absorption and demisting are carried out to the gas of discharge, reduced environmental pollution.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model;
In figure: 1- filter device;101- cabinet;102- feed pipe;The first bevel gear of 103-;104- the second umbrella shape tooth
Wheel;105- first motor;The first Rose Box of 106-;The second motor of 107-;The second Rose Box of 108-;The outlet 109-;2- water pump;
3- first heat exchanger;4- first order reaction kettle;5- second heat exchanger;6- second order reaction kettle;The second return channel of 7-;8- first is returned
Flow device;9- demister;The absorption tower 10-;11- condenser;12- first-level transport pipeline;13- two-stage conveying pipeline;14- liquid returns
Receive case;
It is described in detail below with reference to the embodiments of the present invention referring to attached drawing.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawings and examples:
As shown in Figure 1, a kind of surfactant process units with impurity removal function, which is characterized in that filled including filtering
1, first order reaction kettle 4, second order reaction kettle 6, demister 9, absorption tower 10 and condenser 11 are set, the filter device 1 passes through level-one
Conveyance conduit 12 is connected with the feed inlet of the first order reaction kettle 4, and the first-level transport pipeline 12 is equipped with water pump 2 and first
Heat exchanger 3, the discharge port of the first order reaction kettle 4 pass through the feed inlet of two-stage conveying pipeline 13 and the second order reaction kettle 6
It is connected, the two-stage conveying pipeline 13 is equipped with second heat exchanger 5, the first order reaction kettle 4 and the second order reaction kettle 6
It is connected by pipeline with the condenser 11, the pipeline between the first order reaction kettle 4 and the condenser 11 is equipped with
First return channel 8, the pipeline between the second order reaction kettle 6 and the condenser 11 are equipped with the second return channel 7, the condensation
The liquid outlet of device 11 is connected by pipeline with the first-level transport pipeline 12 and the pipeline is equipped with the first valve, described cold
The gas outlet of condenser 11 is connected with the air inlet material mouth on the absorption tower 10, the discharge port and the demister on the absorption tower 10
9 are connected, and the filter device 1 includes cabinet 101, are equipped with the first Rose Box 106 and the second Rose Box in the cabinet 101
108 and 108 sets of second Rose Box outsides in first Rose Box 106, first Rose Box 106 is cabinet 101
The side wall and bottom surface of structure and first Rose Box 106 are made of the first filter layer, and the top of first Rose Box 106 connects
It is connected with feed pipe 102, the upper end of the feed pipe 102 is pierced by the top surface of the cabinet 101 and by bearing and the cabinet
101 are connected, and the upper end of the feed pipe 102 is equipped with several feed hoppers extending into the feed pipe 102, the feed pipe
102 outer wall is connected with the first bevel gear 103, and first bevel gear 103 is engaged with the second bevel gear 104, and described
Two bevel gears 104 are connected with first motor 105 by shaft, and second Rose Box 108 is upper end opening and lower end closed
Cylindrical structure, the side wall of second Rose Box 108 and bottom surface are made of the second filter layer, under second Rose Box 108
End is connected with the second motor 107 and the second motor 107 is located at the outside of the cabinet 101, first Rose Box 106 and described the
The rotation direction of two Rose Boxes 108 is on the contrary, the lower end of the cabinet 101 is equipped with outlet 109, the outlet 109 and the level-one
Conveyance conduit 12 is connected.
Particularly, the upper end of second Rose Box 108 be equipped with sliding block, 101 inside top surface of cabinet be equipped with it is described
The sliding slot that sliding block is slidably matched.
Particularly, the liquid outlet of the condenser 11 is connected with liquid recovery tank 14 and the pipeline by pipeline and is equipped with the
Two valves.
Particularly, first filter layer is the filter layer made of stainless steel wire mesh.
Particularly, second filter layer between double-layer stainless steel metal mesh and double-layer stainless steel metal mesh by filling
Filter layer made of PP filter core.
When the utility model is used, be added raw material into the feed hopper of 102 upper end of feed pipe, raw material through feed pipe 102 into
Enter the first Rose Box 106, the first Rose Box 106 rotates under the drive of first motor 105, the first Rose Box 106 to raw material into
Row filtering, filtered raw material enter between the first Rose Box 106 and the second Rose Box 108, and the second filter layer carries out raw material
Secondary filter, filter device 1 can not only impurity in filter stock, moreover it is possible to mix to the raw material of addition, filtered original
Material comes out from outlet 109 enters first-level transport pipeline 12, and then raw material enters under the action of water pump 2 through first heat exchanger 3
First order reaction kettle 4 reacts, and then enters second order reaction kettle 6 through second heat exchanger 5 and reacts, first order reaction kettle 4 and second order reaction
Kettle 6 can guarantee that raw material reacts in different temperature, and the first return channel 8 can carry out the component volatilized in first order reaction kettle 4
Condenser 11 is recycled and is transported to, the second return channel 7 can be recycled and be transported to cold to the component volatilized in second order reaction kettle 6
Condenser 11, the component of 11 pairs of condenser volatilizations carry out condensing recovery, the group timesharing if desired recycled, and the component of recycling passes through pipeline
Into first-level transport pipeline 12 and it is again introduced into first order reaction kettle 4, if the component of recycling does not need to react again, is discharged it into
Into liquid recovery tank 14, the gas of 11 gas outlet of condenser discharge is absorbed through absorption tower 10 and is discharged after 9 demisting of demister,
It can reduce environmental pollution.
The utility model is exemplarily described above in conjunction with attached drawing, it is clear that the utility model specific implementation not by
The limitation of aforesaid way, if the method concept of the utility model and the various improvement of technical solution progress are used, or without
Improvement directly applies to other occasions, both is within the protection scope of the present invention.
Claims (5)
1. a kind of surfactant process units with impurity removal function, which is characterized in that anti-including filter device (1), level-one
Kettle (4), second order reaction kettle (6), demister (9), absorption tower (10) and condenser (11) are answered, the filter device (1) passes through one
Grade conveyance conduit (12) is connected with the feed inlet of the first order reaction kettle (4), and the first-level transport pipeline (12) is equipped with water
(2) and first heat exchanger (3) are pumped, the discharge port of the first order reaction kettle (4) passes through two-stage conveying pipeline (13) and described two
The feed inlet of order reaction kettle (6) is connected, and the two-stage conveying pipeline (13) is equipped with second heat exchanger (5), the level-one
Reaction kettle (4) and the second order reaction kettle (6) are connected by pipeline with the condenser (11), the first order reaction kettle
(4) pipeline between the condenser (11) is equipped with the first return channel (8), the second order reaction kettle (6) and the condensation
Pipeline between device (11) is equipped with the second return channel (7), and the liquid outlet of the condenser (11) passes through pipeline and the level-one
Conveyance conduit (12) is connected and the pipeline is equipped with the first valve, the gas outlet and the absorption tower of the condenser (11)
(10) air inlet material mouth is connected, and the discharge port of the absorption tower (10) is connected with the demister (9), the filter device
(1) include cabinet (101), the first Rose Box (106) and the second Rose Box (108) and described the are equipped in the cabinet (101)
Two Rose Boxes (108) are covered in the outside of first Rose Box (106), and first Rose Box (106) is cabinet (101) structure
And first Rose Box (106) side wall and bottom surface be made of the first filter layer, connect at the top of first Rose Box (106)
Be connected with feed pipe (102), the upper end of the feed pipe (102) be pierced by the top surface of the cabinet (101) and by bearing with it is described
Cabinet (101) is connected, and the upper end of the feed pipe (102) is equipped with several feed hoppers extending into the feed pipe (102),
The outer wall of the feed pipe (102) is connected with the first bevel gear (103), and first bevel gear (103) is engaged with the second umbrella
Shape gear (104), second bevel gear (104) are connected with first motor (105) by shaft, second Rose Box
It (108) is the cylindrical structure of upper end opening and lower end closed, the side wall of second Rose Box (108) and bottom surface are by the second filtering
Layer composition, the lower end of second Rose Box (108) is connected with the second motor (107) and the second motor (107) is located at the cabinet
(101) rotation direction of outside, first Rose Box (106) and second Rose Box (108) is on the contrary, the cabinet
(101) lower end is equipped with outlet (109), and the outlet (109) is connected with the first-level transport pipeline (12).
2. a kind of surfactant process units with impurity removal function according to claim 1, which is characterized in that described
The upper end of second Rose Box (108) is equipped with sliding block, and cabinet (101) inside top surface is equipped with the cunning being slidably matched with the sliding block
Slot.
3. a kind of surfactant process units with impurity removal function according to claim 2, which is characterized in that described
The liquid outlet of condenser (11) is connected with liquid recovery tank (14) by pipeline and the pipeline is equipped with the second valve.
4. a kind of surfactant process units with impurity removal function according to claim 3, which is characterized in that described
First filter layer is the filter layer made of stainless steel wire mesh.
5. a kind of surfactant process units with impurity removal function according to claim 4, which is characterized in that described
Second filter layer is the filter layer made of the PP filter core filled between double-layer stainless steel metal mesh and double-layer stainless steel metal mesh.
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CN201820778102.XU CN208852875U (en) | 2018-05-24 | 2018-05-24 | A kind of surfactant process units with impurity removal function |
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CN201820778102.XU CN208852875U (en) | 2018-05-24 | 2018-05-24 | A kind of surfactant process units with impurity removal function |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116532241A (en) * | 2023-05-16 | 2023-08-04 | 宁波天秦自动化设备有限公司 | High-temperature oil smoke waste gas treatment system and treatment method |
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2018
- 2018-05-24 CN CN201820778102.XU patent/CN208852875U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116532241A (en) * | 2023-05-16 | 2023-08-04 | 宁波天秦自动化设备有限公司 | High-temperature oil smoke waste gas treatment system and treatment method |
CN116532241B (en) * | 2023-05-16 | 2024-02-09 | 宁波天秦自动化设备有限公司 | High-temperature oil smoke waste gas treatment system and treatment method |
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