CN206915886U - A kind of life sump oil reforming unit - Google Patents

A kind of life sump oil reforming unit Download PDF

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Publication number
CN206915886U
CN206915886U CN201720859912.3U CN201720859912U CN206915886U CN 206915886 U CN206915886 U CN 206915886U CN 201720859912 U CN201720859912 U CN 201720859912U CN 206915886 U CN206915886 U CN 206915886U
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reactor
stirring
shaft
life
planetary gear
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张春兰
陈淑芬
吴笛
杨智
陈汉卿
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Lanzhou Petrochemical College of Vocational Technology
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Lanzhou Petrochemical College of Vocational Technology
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Abstract

本实用新型公开了一种生活污油转化装置,包括生活污油储料罐和与生活污油储料罐依次连接的脱水真空滤油机、反应釜,反应釜内设搅拌机构,搅拌机构包括搅拌电机、旋转轴、空心搅拌轴、搅拌叶、行星轮系和锥齿轮,行星轮系包括太阳轮,行星轮、行星架和齿圈,行星架与空心搅拌轴顶端固定连接,所有搅拌叶片的一端均穿过空心搅拌轴的轴壁设置,每个搅拌叶片的位于空心搅拌轴内的一端均设有与锥齿轮啮合的小齿轮,反应釜上面安装回流机构,回流机构包括回流管、蒸气管和冷凝器,反应釜上面安装加药机构,反应釜侧壁上安装加热器和温度传感器,加热器和所述的温度传感器都与控制器连接。本实用新型工艺、操作简单,能耗低,生产效率高。

The utility model discloses a domestic waste oil conversion device, which comprises a domestic waste oil storage tank, a dehydration vacuum oil filter connected to the domestic waste oil storage tank in sequence, and a reaction kettle. A stirring mechanism is arranged in the reaction kettle, and the stirring mechanism includes Stirring motor, rotating shaft, hollow stirring shaft, stirring blades, planetary gear train and bevel gear, planetary gear train includes sun gear, planetary gear, planet carrier and ring gear, planet carrier is fixedly connected with the top of hollow stirring shaft, all stirring blades One end is set through the shaft wall of the hollow stirring shaft, and one end of each stirring blade located in the hollow stirring shaft is provided with a pinion gear meshed with the bevel gear, and a reflux mechanism is installed on the reactor, which includes a reflux pipe, a steam pipe and a condenser, a dosing mechanism is installed on the reactor, a heater and a temperature sensor are installed on the side wall of the reactor, and both the heater and the temperature sensor are connected to the controller. The utility model has the advantages of simple process and operation, low energy consumption and high production efficiency.

Description

一种生活污油转化装置A domestic sewage oil conversion device

技术领域technical field

本实用新型涉及生活污油处理装置领域,具体涉及一种生活污油转化装置。The utility model relates to the field of domestic waste oil treatment devices, in particular to a domestic waste oil conversion device.

背景技术Background technique

随着我国食品行业和餐饮服务业迅速发展,餐饮行业会排出越来越多的废液,而这些废液中含有不少的油脂,即所谓的生活污油。大量生活污油的产生,一方面会对环境造成污染,如堵塞地沟甚至发臭,另一方面存在生活污油回流上餐桌等问题,导致严重的饮食安全引患。为消除上述生活污油产生的安全和环保隐患,用废弃食用油脂的“再利用”生产生物柴油(生物燃油),是遏制生活污油的一种有效途径。With the rapid development of my country's food industry and catering service industry, the catering industry will discharge more and more waste liquids, and these waste liquids contain a lot of oil, the so-called domestic dirty oil. The production of a large amount of domestic waste oil will pollute the environment on the one hand, such as clogging the gutters and even stink; In order to eliminate the hidden dangers of safety and environmental protection caused by the above-mentioned domestic waste oil, the "reuse" of waste edible oil to produce biodiesel (biofuel) is an effective way to curb domestic waste oil.

生物燃油不仅具有含硫量低,可减少约30%的二氧化硫和硫化物的排放,也具有较好的润滑性能,可以降低喷油泵、发动机缸体和连杆的磨损,延长其使用寿命,还具有良好的燃料性能,在运输、储存、使用等方面的安全性均好于普通燃料。此外,生物燃油是一种可再生能源,也是一种降解性较高的能源。Biofuel not only has low sulfur content, which can reduce the emission of sulfur dioxide and sulfide by about 30%, but also has good lubricating performance, which can reduce the wear of fuel injection pumps, engine cylinders and connecting rods, prolong their service life, and It has good fuel performance, and its safety in transportation, storage, and use is better than that of ordinary fuels. In addition, biofuel is a renewable energy source, and it is also a highly degradable energy source.

而现有的生活污油转化装置,不仅结构复杂,成本高,而且不能很好的将生活污油转化成生物柴油,无法充分利用废弃生活污油的应有附加值。However, the existing domestic waste oil conversion device not only has a complex structure and high cost, but also cannot convert domestic waste oil into biodiesel well, and cannot make full use of the added value of waste domestic waste oil.

实用新型内容Utility model content

为解决上述问题,本实用新型提供了一种生活污油转化装置,工艺、操作简单,能耗低,生产效率高。In order to solve the above problems, the utility model provides a domestic waste oil conversion device with simple process and operation, low energy consumption and high production efficiency.

为实现上述目的,本实用新型采取的技术方案为:一种生活污油转化装置,包括生活污油储料罐和与生活污油储料罐依次连接的脱水真空滤油机、反应釜;In order to achieve the above purpose, the technical solution adopted by the utility model is: a domestic waste oil conversion device, including a domestic waste oil storage tank, a dehydration vacuum oil filter and a reaction kettle sequentially connected with the domestic waste oil storage tank;

所述的反应釜里面安装搅拌机构,所述的搅拌机构包括置于反应釜外部顶部的搅拌电机、由搅拌电机驱动的旋转轴、置于反应釜内套设在旋转轴外部的空心搅拌轴、均布在空心搅拌轴底部的多个搅拌叶、行星轮系和固设在旋转轴底部的锥齿轮,所述的行星轮系包括固设在旋转轴上部的太阳轮、与太阳轮啮合的行星轮、与行星轮固定的行星架和与反应釜内部顶部固定的齿圈,所述的行星架与空心搅拌轴顶端固定连接,所述的所有搅拌叶片的一端均穿过空心搅拌轴的轴壁设置,所述的每个搅拌叶片的位于空心搅拌轴内的一端均设有与锥齿轮啮合的小齿轮;A stirring mechanism is installed in the reaction kettle, and the stirring mechanism includes a stirring motor placed on the top outside of the reaction kettle, a rotating shaft driven by the stirring motor, a hollow stirring shaft placed in the reaction kettle and set outside the rotating shaft, A plurality of stirring blades evenly distributed at the bottom of the hollow stirring shaft, a planetary gear train and a bevel gear fixed at the bottom of the rotating shaft. wheel, the planet carrier fixed with the planetary gear and the ring gear fixed with the inner top of the reactor, the planet carrier is fixedly connected with the top of the hollow stirring shaft, and one end of all the stirring blades passes through the shaft wall of the hollow stirring shaft Setting, one end of each of the stirring blades located in the hollow stirring shaft is provided with a pinion gear meshed with the bevel gear;

所述的反应釜上面安装回流机构,所述的回流机构包括回流管、蒸气管和冷凝器,所述的回流管下端设置在反应釜的底部,所述的回流管的顶部与冷凝器底部的出口连接,所述的蒸汽管套设在回流管内,所述的蒸汽管的上端伸入冷凝器内设置,所述的蒸汽管的下端从回流管的侧壁穿出设置,所述的蒸汽管的下端位于反应釜内的上部;A reflux mechanism is installed above the reactor, and the reflux mechanism includes a reflux pipe, a steam pipe and a condenser, the lower end of the reflux pipe is arranged at the bottom of the reactor, and the top of the reflux pipe is connected to the bottom of the condenser. The outlet is connected, the steam pipe is sleeved in the return pipe, the upper end of the steam pipe is extended into the condenser, the lower end of the steam pipe is set through the side wall of the return pipe, and the steam pipe The lower end is located in the upper part of the reactor;

所述的反应釜上面安装加药机构,所述的反应釜侧壁上安装加热器和温度传感器,所述的加热器和所述的温度传感器都与控制器连接。A dosing mechanism is installed on the reaction kettle, a heater and a temperature sensor are installed on the side wall of the reaction kettle, and both the heater and the temperature sensor are connected to the controller.

进一步的,所述脱水真空滤油机和反应釜之间设有过渡罐。Further, a transition tank is provided between the dehydration vacuum oil filter and the reaction kettle.

进一步的,所述加药机构包括药箱和加药管,所述的加药管一端与药箱连接,另一端穿入反应釜设置。Further, the dosing mechanism includes a medicine box and a dosing tube, one end of the dosing tube is connected to the medicine box, and the other end is inserted into the reactor for installation.

进一步的,所述加药管上设有电磁阀和计量泵。Further, the dosing pipe is provided with a solenoid valve and a metering pump.

本实用新型具有以下有益效果:一种生活污油转化装置,搅拌机构的的设置搅拌叶片既能实现随着空心搅拌轴转动,又能实现自身转动,能够更好地对反应釜内的液体进行搅拌,搅拌效率高,搅拌的更均匀,也使得反应更充分,转化装置转化率高;回流机构的设置,冷凝液和上升的蒸汽互不干扰,不会因夹带物料而造成损失和污染空气;结构简单,使用方便,成本低,经济效益好。The utility model has the following beneficial effects: a domestic sewage oil conversion device, the stirring blades of the stirring mechanism can not only realize the rotation with the hollow stirring shaft, but also realize the rotation by itself, and can better carry out the liquid in the reaction kettle Stirring, high stirring efficiency, more uniform stirring, more sufficient reaction, high conversion rate of the conversion device; the setting of the reflux mechanism, the condensate and the rising steam do not interfere with each other, and will not cause loss and air pollution due to entrained materials; The utility model has the advantages of simple structure, convenient use, low cost and good economic benefit.

附图说明Description of drawings

图1为一种生活污油转化装置的结构示意图Figure 1 is a structural schematic diagram of a domestic sewage oil conversion device

图2为一种生活污油转化装置中搅拌机构的剖视图。Fig. 2 is a cross-sectional view of a stirring mechanism in a domestic waste oil conversion device.

1-生活污油储料罐;2-脱水真空滤油机;3-反应釜;4-搅拌电机;5-旋转轴;6-空心搅拌轴;7-搅拌叶片;8-锥齿轮;9-太阳轮;10-行星轮;11-行星架;12-齿圈;13-小齿轮;14-回流管;15-蒸汽管;16-冷凝器;17-加热器;18-温度传感器;19-控制器;20-过渡罐;21-药箱;22-加药管;23-电磁阀;24-计量泵1- domestic waste oil storage tank; 2- dehydration vacuum oil filter; 3- reactor; 4- stirring motor; 5- rotating shaft; 6- hollow stirring shaft; 7- stirring blade; 8- bevel gear; 9- Sun gear; 10-planetary gear; 11-planet carrier; 12-ring gear; 13-pinion; 14-return pipe; 15-steam pipe; 16-condenser; 17-heater; 18-temperature sensor; 19- Controller; 20-transition tank; 21-medicine box; 22-dosing pipe; 23-solenoid valve; 24-metering pump

具体实施方式detailed description

为了使本实用新型的目的及优点更加清楚明白,以下结合实施例对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.

如图1-图2所示,本实用新型实施例提供了一种一种生活污油转化装置,包括生活污油储料罐1和与生活污油储料罐1依次连接的脱水真空滤油机2、反应釜3;As shown in Figure 1-Figure 2, the embodiment of the utility model provides a domestic waste oil conversion device, including a domestic waste oil storage tank 1 and a dehydration vacuum oil filter connected to the domestic waste oil storage tank 1 in sequence Machine 2, reactor 3;

所述的反应釜3里面安装搅拌机构,所述的搅拌机构包括置于反应釜3外部顶部的搅拌电机4、由搅拌电机4驱动的旋转轴5、置于反应釜3内套设在旋转轴5外部的空心搅拌轴6、均布在空心搅拌轴6底部的多个搅拌叶7、行星轮系和固设在旋转轴5底部的锥齿轮8,所述的行星轮系包括固设在旋转轴5上部的太阳轮9、与太阳轮9啮合的行星轮10、与行星轮10固定的行星架11和与反应釜3内部顶部固定的齿圈12,所述的行星架11与空心搅拌轴6顶端固定连接,所述的所有搅拌叶片7的一端均穿过空心搅拌轴6的轴壁设置,所述的每个搅拌叶片7的位于空心搅拌轴6内的一端均设有与锥齿轮8啮合的小齿轮13;A stirring mechanism is installed in the reactor 3, and the stirring mechanism includes a stirring motor 4 placed on the top of the reactor 3, a rotating shaft 5 driven by the stirring motor 4, and a rotating shaft set in the reactor 3. 5 The external hollow stirring shaft 6, a plurality of stirring blades 7 evenly distributed at the bottom of the hollow stirring shaft 6, the planetary gear train and the bevel gear 8 fixed at the bottom of the rotating shaft 5, the planetary gear train includes The sun gear 9 on the upper part of the shaft 5, the planetary gear 10 meshing with the sun gear 9, the planetary carrier 11 fixed with the planetary gear 10 and the ring gear 12 fixed with the inner top of the reactor 3, the planetary carrier 11 and the hollow stirring shaft 6 tops are fixedly connected, and one end of all the stirring blades 7 is set through the shaft wall of the hollow stirring shaft 6, and one end of each of the stirring blades 7 located in the hollow stirring shaft 6 is provided with a bevel gear 8 meshed pinion 13;

所述的反应釜3上面安装回流机构,所述的回流机构包括回流管14、蒸气管15和冷凝器16,所述的回流管14下端设置在反应釜3的底部,所述的回流管14的顶部与冷凝器16底部的出口连接,所述的蒸汽管15套设在回流管14内,所述的蒸汽管15的上端伸入冷凝器16内设置,所述的蒸汽管15的下端从回流管14的侧壁穿出设置,所述的蒸汽管15的下端位于反应釜3内的上部;A reflux mechanism is installed above the described reactor 3, and the described reflux mechanism includes a reflux pipe 14, a steam pipe 15 and a condenser 16, and the lower end of the reflux pipe 14 is arranged on the bottom of the reactor 3, and the described reflux pipe 14 The top of the top is connected to the outlet at the bottom of the condenser 16, the steam pipe 15 is sleeved in the return pipe 14, the upper end of the steam pipe 15 is stretched into the condenser 16, and the lower end of the steam pipe 15 is set from The side wall of the return pipe 14 is set through, and the lower end of the steam pipe 15 is located at the top in the reactor 3;

所述的反应釜3上面安装加药机构,所述的反应釜3侧壁上安装加热器17和温度传感器18,所述的加热器17和所述的温度传感器18都与控制器19连接。A dosing mechanism is installed on the reaction kettle 3 , a heater 17 and a temperature sensor 18 are installed on the side wall of the reaction kettle 3 , and both the heater 17 and the temperature sensor 18 are connected to a controller 19 .

脱水真空滤油机2和反应釜3之间设有过渡罐20。A transition tank 20 is provided between the dehydration vacuum oil filter 2 and the reaction kettle 3 .

加药机构包括药箱21和加药管22,所述的加药管22一端与药箱21连接,另一端穿入反应釜3设置。The dosing mechanism includes a medicine box 21 and a dosing tube 22, one end of the dosing tube 22 is connected to the medicine box 21, and the other end is penetrated into the reaction kettle 3 for installation.

加药管22上设有电磁阀23和计量泵24。The dosing pipe 22 is provided with a solenoid valve 23 and a metering pump 24 .

本具体实施的工作原理为:生活污油储料罐1中的生活污油依次经过脱水真空滤油机2和过渡罐19进入到反应釜3内,然后启用加药机构对反应釜内加药,启动搅拌机构对生活污油和药物进行充分搅拌,此过程中蒸发出的气体经回流机构回流,待反应完成后得到生物燃油,反应过程中还有加热器的使用。The working principle of this specific implementation is: the domestic waste oil in the domestic waste oil storage tank 1 enters the reaction kettle 3 through the dehydration vacuum oil filter 2 and the transition tank 19 in turn, and then activates the dosing mechanism to add medicine to the reaction kettle , start the stirring mechanism to fully stir the domestic waste oil and medicine, the gas evaporated in this process is refluxed through the reflux mechanism, and biofuel is obtained after the reaction is completed, and a heater is used during the reaction process.

本具体实施搅拌机构的搅拌叶片7既能实现随着空心搅拌轴6转动,又能实现自身转动,能够更好地对反应釜3内的液体进行搅拌,搅拌效率高,搅拌的更均匀,也使得反应更充分,转化装置转化率高;回流机构的设置,冷凝液和上升的蒸汽互不干扰,不会因夹带物料而造成损失和污染空气;结构简单,使用方便,成本低,经济效益好。The stirring blade 7 of this specific implementation of the stirring mechanism can not only realize the rotation with the hollow stirring shaft 6, but also realize its own rotation, and can better stir the liquid in the reaction kettle 3, with high stirring efficiency and more uniform stirring. It makes the reaction more complete, and the conversion rate of the conversion device is high; the setting of the reflux mechanism, the condensate and the rising steam do not interfere with each other, and will not cause loss and air pollution due to entrained materials; simple structure, easy to use, low cost, and good economic benefits .

以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made. These improvements and modifications It should also be regarded as the protection scope of the present utility model.

Claims (4)

  1. A kind of 1. life sump oil reforming unit, it is characterised in that:Including life sump oil storage tank and with life sump oil storage tank according to Dewatering vacuum oil filter, the reactor of secondary connection;
    Installation rabbling mechanism inside described reactor, described rabbling mechanism include the stirring electricity for being placed in reactor exterior top Machine, by stirring motor driving rotary shaft, be placed in reactor the hollow agitating shaft being set in outside rotary shaft, be distributed on it is hollow Multiple paddles, planetary gear train and the bevel gear for being installed in rotary shaft bottom of shaft bottom, described planetary gear train include The sun gear for being installed in rotary shaft top, the planetary gear engaged with sun gear, the planet carrier and and reactor fixed with planetary gear The gear ring that inside top is fixed, described planet carrier are fixedly connected with hollow agitating shaft top, described all stirring vanes The axial wall that one end both passes through hollow agitating shaft is set, and one end in hollow agitating shaft of described each stirring vane is all provided with There is the little gear engaged with bevel gear;
    Described reactor backflow mechanism installed above, described backflow mechanism includes return duct, steam pipe and condenser, described Return duct lower end be arranged on the bottom of reactor, the top of described return duct is connected with the outlet of condenser bottom, described Steam pipe be set in return duct, the upper end of described steam pipe is stretched into condenser and set, the lower end of described steam pipe Setting is passed from the side wall of return duct, the lower end of described steam pipe is located at the top in reactor;
    Described reactor medicating mechanism installed above, heater and temperature sensor, institute are installed in described reactor side wall The heater and described temperature sensor stated all are connected with controller.
  2. 2. one kind life sump oil reforming unit as claimed in claim 1, it is characterised in that:The dewatering vacuum oil filter and anti- Answer and be provided with transition tank between kettle.
  3. 3. one kind life sump oil reforming unit as claimed in claim 1 or 2, it is characterised in that:The medicating mechanism includes medicine Case and chemical feed pipe, described chemical feed pipe one end are connected with medicine-chest, and the other end penetrates reactor setting.
  4. 4. one kind life sump oil reforming unit as claimed in claim 3, it is characterised in that:The chemical feed pipe is provided with magnetic valve And measuring pump.
CN201720859912.3U 2017-07-09 2017-07-09 A kind of life sump oil reforming unit Expired - Fee Related CN206915886U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108911348A (en) * 2018-09-26 2018-11-30 蔡小春 Oil-containing sewage treatment system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108911348A (en) * 2018-09-26 2018-11-30 蔡小春 Oil-containing sewage treatment system

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