CN208839860U - A kind of automatic spraying system - Google Patents

A kind of automatic spraying system Download PDF

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Publication number
CN208839860U
CN208839860U CN201820911778.1U CN201820911778U CN208839860U CN 208839860 U CN208839860 U CN 208839860U CN 201820911778 U CN201820911778 U CN 201820911778U CN 208839860 U CN208839860 U CN 208839860U
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CN
China
Prior art keywords
spray gun
workpiece
spraying system
automatic spraying
luggage carrier
Prior art date
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Application number
CN201820911778.1U
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Chinese (zh)
Inventor
徐先豹
赵小玻
吕锋
崔凯
王玉宝
高勇
魏华阳
鲍晓芸
张永翠
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Shandong Industrial Ceramics Research and Design Institute Co Ltd
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Shandong Industrial Ceramics Research and Design Institute Co Ltd
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Priority to CN201820911778.1U priority Critical patent/CN208839860U/en
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Abstract

A kind of automatic spraying system, comprising: luggage carrier, for carrying whole devices in the system;Workpiece power device, for driving the rotation of workpiece;Automatic spray apparatus, for being sprayed automatically to the workpiece.It can be realized automatic spraying, use manpower and material resources sparingly.

Description

A kind of automatic spraying system
Technical field
The present invention relates to ceramic spraying field more particularly to a kind of automatic spraying systems.
Background technique
Currently, being difficult to accomplish that gimmick is consistent in spraying process, in quantity for spray for ceramic component using hand spray Control on be difficult to accomplish quantitative, when operation, operator holds spray gun by hand, and workpiece is fixed on machine shaft, and spray gun is logical The movement for crossing personnel is moved, and manually controls the amount of injection of spray gun, and the movement speed of spray gun is relatively difficult to guarantee consistent with angle, is led It causes product surface glazed thickness to have biggish difference, causes spraying qualification rate to reduce, influence production efficiency.
Simultaneously after replacement operation personnel, poor repeatability is acted, does not have the operation of mass production feasibility.And it is artificial Spraying operation environment is poor, does not meet the requirement of employment security.
Summary of the invention
In order to solve the above-mentioned technical problem, the present invention proposes a kind of automatic spraying system, it can be realized automatic spraying, section Human-saving material resources.
To achieve the goals above, the technical solution of the present invention is as follows:
A kind of automatic spraying system, comprising:
Luggage carrier, for carrying whole devices in the system;
Workpiece power device, for driving the rotation of workpiece;
Automatic spray apparatus, for being sprayed automatically to the workpiece.
The workpiece power device includes: the motor on luggage carrier, and the motor connects speed reducer, the speed reducer Universal driving shaft is connected, the universal driving shaft is equipped with fixed device, and the fixed device is for fixing workpiece.
The automatic spray apparatus includes: the cylinder, spray gun and regulation device being installed on the luggage carrier, the gas Cylinder drives the spray gun movement, and the regulation device is used to adjust movement velocity, rotational angle and the atomization quantity of the spray gun.
The regulation device includes:
Pneumatic control valve, for regulating and controlling the speed of service of cylinder;
Tolerance transfers valve, for regulating and controlling the atomization quantity of spray gun;
Rotating device, for adjusting the rotational angle of spray gun.
Sliding rail is provided on the luggage carrier, the spray gun is mounted in the sliding rail by the fixed bracket of spray gun, described Cylinder drives the spray gun to slide in the sliding rail.
Further include dust cover, it is described it is dust-proof be located on the luggage carrier, and the workpiece and the spray gun are covered on In the dust cover.
It further include dust excluding plate, the dust excluding plate is installed on the lower section of the workpiece power device, and by the dust cover cover Firmly.
The beneficial effects of the present invention are:
1, the stability and consistency of spraying are improved;
2, spray efficiency is improved;
3, low to the requirement of operator;
4, labour is reduced;
5, improve the working environment of operating personnel.
Detailed description of the invention
Fig. 1 shows structural front view according to an embodiment of the present application.
Fig. 2 shows structure right views according to an embodiment of the present application.
Wherein, 1 dust cover;2 motors;3 speed reducers;4 workpiece;5 dust excluding plates;6 cylinders;7 luggage carriers;8 spray guns;9 rotating bars; 10 collision blocks;11 rotating devices.
Specific embodiment
In order to be better understood by technical solution of the present invention, 1 the invention will be further described with reference to the accompanying drawing.
As shown in Figs. 1-2, a kind of automatic spraying system, comprising:
Luggage carrier 7, for carrying whole devices in the system;The luggage carrier is equipped with workpiece power device and certainly Dynamic spray equipment;
Workpiece power device, for driving the rotation of workpiece;
Automatic spray apparatus, for being sprayed automatically to the workpiece.
The workpiece power device includes: the motor 2 on luggage carrier, and the motor connects speed reducer 3, the deceleration Machine connects universal driving shaft, and the universal driving shaft is equipped with fixed device, and the fixed device is for fixing workpiece 4.
The automatic spray apparatus includes: the cylinder 6, spray gun 8 and regulation device being installed on the luggage carrier, described Cylinder drives the spray gun movement, and the regulation device is used to adjust movement velocity, rotational angle and the atomization of the spray gun Amount.
The regulation device includes:
Pneumatic control valve, for regulating and controlling the speed of service of cylinder;
Tolerance transfers valve, for regulating and controlling the atomization quantity of spray gun;
Rotating device, for adjusting the rotational angle of spray gun.Rotating device includes rotating bar 9 and rotating device 11.
Sliding rail is provided on the luggage carrier, the spray gun is mounted in the sliding rail by the fixed bracket of spray gun, described Cylinder drives the spray gun to slide in the sliding rail.
Further include dust cover 1, it is described it is dust-proof be located on the luggage carrier, and the workpiece and the spray gun are covered on In the dust cover.
It further include dust excluding plate 5, the dust excluding plate is installed on the lower section of the workpiece power device, and by the dust cover cover Firmly.
It further include collision block 10, for starting the rotating device of spray gun.
The technical program changes the original spray gun kind of drive, and it is adjustable with workpiece rotational frequency to reach transmission speed, frequency and time Number is also adjusted.Glazed thickness as needed adjusts the speed of workpiece rotational frequency and spray gun movement and spray gun is atomized size, makes Workpiece surface glaze layer uniformity is sprayed, glazed thickness control carries out the adjustment of spray gun movement velocity by solidification workpiece rotational frequency (spray gun atomization quantity size needs to adjust spray for (spray gun speed is adjusted according to the pressure gauge of pneumatic control valve) and spray gun atomization quantity Rifle carries air inflow size), it is sprayed after preset parameter, workpiece uniform rotation under the drive of speed reducer when work is opened, The revolving speed of workpiece is adjustable, and spray gun is for linear motion in linear guide under the drive of cylinder, and the speed of cylinder can pass through Speed governing valve is regulated the speed size (speed governing valve size adjusts pressure control by the pressure gauge that control cylinder is advanced), when spray gun returns Spray gun will rotate a certain angle after collision block 10 is encountered by terminal rear steering mechanism, angle about 30-60 degree, rotation angle be in order to The glaze layer on abnormal workpieces surface can be covered all, and rotation angle can carry out manual adjustment according to workpiece situation, and spraying movement is completed Afterwards, spray gun auto-returned start position waits Wait Orders, and circulation carries out spray coating operations after start command.After spraying completion, by workpiece It takes away, while loading onto the workpiece not sprayed.
The utility model has the advantage that
1, the transmission speed of spray gun is adjustable;
2, the spray angle of spray gun is adjustable;
3, the rotation speed of workpiece and the transmission speed of spray gun proportion are adjustable;
4, the dust that spraying generates is handled by deduster, improves painting environments;
5, spray efficiency is high, saves cost of labor.
Above description is only the preferred embodiment of the application and the explanation to institute's application technology principle.Those skilled in the art Member is it should be appreciated that invention scope involved in the application, however it is not limited to technology made of the specific combination of above-mentioned technical characteristic Scheme, while should also cover in the case where not departing from the inventive concept, it is carried out by above-mentioned technical characteristic or its equivalent feature Any combination and the other technical solutions formed.Such as features described above has similar function with (but being not limited to) disclosed herein Can technical characteristic replaced mutually and the technical solution that is formed.

Claims (7)

1. a kind of automatic spraying system characterized by comprising
Luggage carrier, for carrying whole devices in the system;
Workpiece power device, for driving the rotation of workpiece;
Automatic spray apparatus, for being sprayed automatically to the workpiece.
2. a kind of automatic spraying system according to claim 1, which is characterized in that
The workpiece power device includes: the motor on luggage carrier, and the motor connects speed reducer, the speed reducer connection Universal driving shaft, the universal driving shaft are equipped with fixed device, and the fixed device is for fixing workpiece.
3. a kind of automatic spraying system according to claim 1, which is characterized in that
The automatic spray apparatus includes: the cylinder, spray gun and regulation device being installed on the luggage carrier, the cylinder band The spray gun movement is moved, the regulation device is used to adjust movement velocity, rotational angle and the atomization quantity of the spray gun.
4. a kind of automatic spraying system according to claim 3, which is characterized in that
The regulation device includes:
Pneumatic control valve, for regulating and controlling the speed of service of cylinder;
Tolerance transfers valve, for regulating and controlling the atomization quantity of spray gun;
Rotating device, for adjusting the rotational angle of spray gun.
5. a kind of automatic spraying system according to claim 3, which is characterized in that it is provided with sliding rail on the luggage carrier, The spray gun is mounted in the sliding rail by the fixed bracket of spray gun, and the cylinder drives the spray gun sliding in the sliding rail It is dynamic.
6. a kind of automatic spraying system according to claim 3, which is characterized in that it further include dust cover, the dust cover It is located on the luggage carrier, and the workpiece and the spray gun is covered in the dust cover.
7. a kind of automatic spraying system according to claim 6, which is characterized in that it further include dust excluding plate, the dust excluding plate It is installed on the lower section of the workpiece power device, and is covered by the dust cover.
CN201820911778.1U 2018-06-13 2018-06-13 A kind of automatic spraying system Active CN208839860U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820911778.1U CN208839860U (en) 2018-06-13 2018-06-13 A kind of automatic spraying system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820911778.1U CN208839860U (en) 2018-06-13 2018-06-13 A kind of automatic spraying system

Publications (1)

Publication Number Publication Date
CN208839860U true CN208839860U (en) 2019-05-10

Family

ID=66352087

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201820911778.1U Active CN208839860U (en) 2018-06-13 2018-06-13 A kind of automatic spraying system

Country Status (1)

Country Link
CN (1) CN208839860U (en)

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