CN208832820U - A kind of high-efficiency helical instant freezer - Google Patents
A kind of high-efficiency helical instant freezer Download PDFInfo
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- CN208832820U CN208832820U CN201821331578.5U CN201821331578U CN208832820U CN 208832820 U CN208832820 U CN 208832820U CN 201821331578 U CN201821331578 U CN 201821331578U CN 208832820 U CN208832820 U CN 208832820U
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- conveyer belt
- heat exchanger
- instant freezer
- library
- centrifugal blower
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Abstract
The utility model discloses a kind of high-efficiency helical instant freezer, including the library, full weldering modularization bottom plate is equipped in the library, the full modularization bottom plate that welds is equipped with conveyer belt, heat exchanger, and conveyer belt is equipped with automatic cleaning system, and conveyer belt is helical form；It is equipped with below the air inlet of heat exchanger and removes defrosting system, centrifugal blower is equipped with above heat exchanger, the spacing of fin gradually reduces from top to bottom on heat exchanger；Centrifugal blower wind direction it is vertical with conveyer belt, the wind of centrifugal blower is sucked behind channel by heat exchanger bottom, constitute vertical circulation wind system；The lower section of conveyer belt is equipped with connecting rod, and connecting rod both ends are connected with vertical bar, and the two sides of conveyer belt are equipped with side plate, and side plate is equipped with aperture；Automatic cleaning system includes bend pipe, and bend pipe lower end is connected with pump works, and pump works bottom is connected with outlet pipe, and outlet pipe is connected with nozzle, and the spray head of bend pipe bottom is arranged towards interior plate.The utility model have low energy consumption, occupy little space, runing time is short, the good advantage of refrigerating effect.
Description
Technical field
The utility model relates to a kind of high-efficiency helical instant freezers.
Background technique
High-efficiency helical instant freezer is a kind of multiduty continuous food industrialization production equipment.Either livestock and poultry, meat
Class, aquatic products, wheaten food improve product and vegetables, can all do in the quick freezing unit of JET and meet freezing for technique requirement.Traditional
Energy consumption is high for screw fast refreezer, needs rotating cage system, and interior outer column, the running track of supporting network band, occupied space is big, needs to run
Time it is long.
Utility model content
Purpose of utility model: purpose of the utility model is to solve deficiencies in the prior art, provide a kind of energy consumption
It is low, it occupies little space, easy cleaning, high reliablity, runing time is short, a kind of good high-efficiency helical instant freezer of refrigerating effect.
Technical solution: a kind of high-efficiency helical instant freezer of the utility model, including the library, the library inner wall are equipped with insulation board,
Full weldering modularization bottom plate is equipped in the library, the full modularization bottom plate that welds is equipped with conveyer belt, heat exchanger, and conveyer belt is equipped with automatic
Cleaning system, conveyer belt are helical form；
It is equipped with below the air inlet of heat exchanger and removes defrosting system, be equipped with centrifugal blower above heat exchanger, on heat exchanger
The spacing of fin gradually reduces from top to bottom；
Centrifugal blower wind direction it is vertical with conveyer belt, the wind of centrifugal blower is sucked behind channel by heat exchanger bottom,
Constitute vertical circulation wind system；
The lower section of conveyer belt is equipped with connecting rod, and connecting rod both ends are connected with vertical bar, and the two sides of conveyer belt are equipped with side plate, side plate
It is equipped with aperture；
Automatic cleaning system includes bend pipe, and bend pipe lower end is connected with pump works, and pump works bottom is connected with outlet pipe, out
Water pipe is connected with nozzle, and the outlet of bend pipe is connected with transverse tube, and the spray head of transverse tube bottom is arranged towards interior plate and mesh belt.
Further improvement of the utility model is, vertical bar is connected with installation transverse slat, installation transverse slat by foundation bolt and
Full weldering modularization bottom plate is connected.
Further improvement of the utility model is that, except defrosting system includes air nozzle, air nozzle is arranged on air jet pipe, spray
Tracheae is set on sliding rail, and jet bottom of the tube is connected with lead screw.
Further improvement of the utility model is that conveyer belt is driven by drive system and runs, and drive system includes driving
Chain, drive chain lower section are equipped with track, ball are equipped in track, and ball is equipped with snap-gauge, and ball is placed in track and snap-gauge surrounds
Space in, drive chain by motor gear drive rotation.
Further improvement of the utility model is that conveyer belt is connected with buffer unit is shunk, and shrinks buffer unit and mutually wraps
Including rack, rack are equipped with sliding slot, and slide bar is equipped in sliding slot, and slide bar is equipped with roller disk, is equipped with weight roller between roller disk.
Further improvement of the utility model is that pump works is set on the outer wall of the library 1.
Further improvement of the utility model is: bend pipe is L-type.
The utility model has the advantages that
1. occupying little space
Due to support construction not cumbersome inside equipment, facility compact, under the premise of same yield, volume only has it
The half of its normal spiral instant freezer.
2. energy saving obvious, refrigeration requirement is small
Energy conservation mainly from: one, ball be added so that mesh belt driving force is small, so only needing the motor of smaller power；
Two, take centrifugal fan to blow, wind pressure and air quantity are big, therefore need less blower quantity, and the yield within 3 tons is from heap formula spiral shell
Rotation instant freezer generally only needs two circulating fans, and installed power is only the half of normal spiral instant freezer；Three, using on side plate
The setting of aperture makes freezing zone form local eddy currents, vortex so that product be able to it is comprehensive cool down windward, cooling capacity utilization rate is high.
Identical product also requires that required refrigerating capacity is about the 85% of traditional instant freezer.
3. wholesomeness is good, convenient for checking, easy cleaning
Structure is simple after the optimization of stack area, not complicated support, internal sensible without corner or spot as yet untouched by a clean-up campaign, convenient for checking, clearly
It is easy to wash.Cleaning system is set using conveniently, and work efficiency is high
4. stream time is long
Automatic air removes defrosting system, it is ensured that equipment can run continuously for a long time.Portioned product stream time is
Two times or more of conventional helical instant freezer.
5. the quick-frozen time is short, yield is big, quality is high
According to quick-frozen principle and calculation formula, the quick-frozen time is directly proportional to the product table area that air-flow faces, with air-flow
The product thickness in direction is inversely proportional, and therefore, the vertical ventilation that high-efficiency helical instant freezer uses, air quantity is big, and wind speed is high, heat exchange efficiency
It is high.Have the characteristics that the quick-frozen time is short, yield is big.
Short sharpest edges of quick-frozen time are that product is enable to pass through maximum ice crystal generation area with prestissimo, improve and produce
Quality, to guarantee better color and mouthfeel.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the rear structure schematic diagram of the utility model；
Fig. 3 is the structural schematic diagram except defrosting system；
Fig. 4 is foundation bolt and the structural schematic diagram for installing transverse slat；
Fig. 5 is the structural schematic diagram of drive system；
Fig. 6 is the structural schematic diagram of automatic cleaning system；
Fig. 7 is the structural schematic diagram of buffer unit；
Fig. 8 is the structural schematic diagram of roller disk, weight roller；
1- the library；2- welds modularization bottom plate entirely；3- conveyer belt；4- heat exchanger；5- centrifugal blower；6- bend pipe；7- water pump
It stands；8- outlet pipe；The channel 9-；10- transverse tube；11- connecting rod；12- vertical bar；13- installs transverse slat；14- foundation bolt；15- jet
Mouth；16- air jet pipe；17- sliding rail；18- drive chain；19- track；20- ball；21- snap-gauge；22- rack；23- sliding slot；24- is sliding
Bar；25- roller disk；26- weight roller；27- lead screw；28- nozzle；29- lead screw.
Specific embodiment
The embodiments of the present invention is illustrated by particular specific embodiment below, those skilled in the art can be by this
Content disclosed by specification understands other advantages and effect of the utility model easily.
A kind of high-efficiency helical instant freezer, including the library 1,1 inner wall of the library are equipped with insulation board, and full weldering mould is equipped in the library 1
Block bottom plate 2, the full modularization bottom plate 2 that welds are equipped with conveyer belt 3, heat exchanger 4, and conveyer belt 3 is equipped with automatic cleaning system, passes
Sending band 3 is helical form；
It is equipped with below the air inlet of heat exchanger 4 and removes defrosting system, be equipped with centrifugal blower 5, heat exchanger above heat exchanger 4
The spacing of fin gradually reduces from top to bottom on 4, and the spacing of fin gradually reduces from top to bottom, cooperates defrosting system, greatly
Reduce the volume of heat exchanger；With under power compared with domestic conventional helical instant freezer, volume is reduced by about 1/4；
5 wind direction of centrifugal blower it is vertical with conveyer belt 3, the wind of centrifugal blower 5 is behind channel 9 by 4 bottom of heat exchanger
Sucking constitutes vertical circulation wind system；
The lower section of conveyer belt 3 is equipped with connecting rod 11, and 11 both ends of connecting rod are connected with vertical bar 12, and the two sides of conveyer belt 3 are equipped with
Side plate, side plate are equipped with aperture；
Automatic cleaning system includes bend pipe 6, and 6 lower end of bend pipe is connected with pump works 7,7 bottom of pump works and 8 phase of outlet pipe
Even, outlet pipe 8 is connected with nozzle 9, and the outlet of bend pipe 6 is connected with transverse tube 10, and the spray head of 10 bottom of transverse tube is set towards interior plate
It sets；Cleaning agent is uniformly sprayed on mesh belt by spray head, is then cleaned up mesh belt by outlet pipe 8 and nozzle 9, guarantor sets
For no bacteria breed risk.
Further improvement of the utility model is that vertical bar 12 is connected with installation transverse slat 13, and installation transverse slat 13 passes through lower margin
Bolt 14 is connected with full weldering modularization bottom plate 2, not complicated support, internal sensible without corner or spot as yet untouched by a clean-up campaign, convenient for checking, clearly
It is easy to wash.
Further improvement of the utility model is that, except defrosting system includes air nozzle 15, air nozzle 15 is arranged in air jet pipe
On 16, air jet pipe 16 is set on sliding rail 17, and 16 bottom of air jet pipe is connected with lead screw 29.
Further improvement of the utility model is that conveyer belt 3 is driven by drive system and runs, and drive system includes driving
Chain 18 is equipped with track 19 below drive chain 18, ball 20 is equipped in track 19, and ball 20 is equipped with snap-gauge 21, and ball 20 is placed in
In the space that track 19 and snap-gauge 21 surround, drive chain 18 drives rotation by the gear on motor, and the setting of ball reduces
Frictional force, the driving force of itself are also reduced compared with traditional, and energy conservation, wear rate is low, long service life.
Further improvement of the utility model is that conveyer belt 3 is connected with buffer unit is shunk, and shrinks buffer unit and mutually wraps
Including rack 22, rack 22 are equipped with sliding slot 23, are equipped with slide bar 24 in sliding slot 23, and slide bar 24 is equipped with roller disk 25, between roller disk 25
Equipped with weight roller 26.
Further improvement of the utility model is that pump works 7 is set on the outer wall of the library 1, easy for installation, user
Just, small in size, occupied area is small.
Further improvement of the utility model is: bend pipe 6 is L-type.
The vertical circulation wind system of the utility model, using being set on efficient centrifugal blower, the underlying installation side of heat exchanger
Formula, so that low-temperature circulating wind is passed down through product from product upper vertical, the high temperature gas flow after rising again is inhaled below heat exchanger
The endless form work entered.Since circulated air is perpendicular to product surface, heat exchanger effectiveness is significantly larger than the heat that horizontal wind carries away
Amount, low energy consumption, greatly shortens freeze-off time, maximumlly ensure that the quality of product, improves the efficiency of equipment.
A kind of working principle of high-efficiency helical instant freezer of the utility model: product enters conveyer belt 3, and conveyer belt 3 is spiral
Shape, product can be freezed adequately；5 wind direction of centrifugal blower it is vertical with conveyer belt 3, the wind of centrifugal blower 5 is by channel 9
Top cools down to product, and air is risen again later, is sucked again by 4 bottom of heat exchanger, and vertical circulation wind system is constituted.Conveyer belt
3 two sides are equipped with side plate, and side plate is equipped with aperture, and the high wind that aperture and channel roof enter, which is formed, to be vortexed, and sufficiently connect with product
Touching, make product uniformly, quick freezing, good cooling results, whole process is all that continuously, both ensure that each product was individual
Freeze, in turn ensures the big yield of continuity.
The utility model foundation bolt 14 is propped vertical bar 12 by installing transverse slat 13, is occupied little space, wholesomeness is good, just
In inspection, easy cleaning.Except defrosting system drives air nozzle 15 back and forth to run along sliding rail 17 by lead screw 29, to heat exchanger 4
Air inlet is blown by force, it is ensured that equipment can run continuously for a long time, and energy conservation is obvious, and refrigeration requirement is small.The quick-frozen time is short, produces
Amount is big, quality is high.Shrinking buffer unit ensure that the tension of mesh belt, drive roller disk 25 along about 23 sliding slot by slide bar 24
Adjustment to mesh belt tension is realized in sliding, to ensure that the relaxation degree of mesh belt, high reliablity, safety is good.
Above-mentioned specific embodiment only illustrates the technical concept and structure feature of the utility model, it is therefore intended that allow ripe
The stakeholder for knowing technique can implement accordingly, but the above content is not intended to limit the protection scope of the utility model, all
Any equivalent change or modification made by Spirit Essence according to the utility model, should all fall into the protection scope of the utility model
Within.
Claims (7)
1. a kind of high-efficiency helical instant freezer, it is characterised in that: including the library (1), the library (1) inner wall is equipped with insulation board,
Full weldering modularization bottom plate (2) is equipped in the library (1), the full weldering modularization bottom plate (2) is equipped with conveyer belt (3), heat is handed over
Parallel operation (4), the conveyer belt (3) are equipped with automatic cleaning system, and the conveyer belt (3) is helical form；
It is equipped with below the air inlet of the heat exchanger (4) and removes defrosting system, be equipped with centrifugal blower above the heat exchanger (4)
(5), the spacing of fin (27) gradually reduces from top to bottom on the heat exchanger (4)；
Centrifugal blower (5) wind direction it is vertical with conveyer belt (3), the wind of the centrifugal blower (5) is warm after channel (9)
The sucking of exchanger (4) bottom, constitutes vertical circulation wind system；
The lower section of the conveyer belt (3) is equipped with connecting rod (11), and connecting rod (11) both ends are connected with vertical bar (12), the biography
The two sides of band (3) are sent to be equipped with side plate, the side plate is equipped with aperture；
The automatic cleaning system includes bend pipe (6), and bend pipe (6) lower end is connected with pump works (7), the pump works
(7) bottom is connected with outlet pipe (8), and the outlet pipe (8) is connected with nozzle (28), the outlet of the bend pipe (6) and transverse tube
(10) it is connected, the spray head of transverse tube (10) bottom is arranged towards interior plate and mesh belt.
2. a kind of high-efficiency helical instant freezer according to claim 1, it is characterised in that: the vertical bar (12) and installation transverse slat
(13) it is connected, the installation transverse slat (13) is connected by foundation bolt (14) with full weldering modularization bottom plate (2).
3. a kind of high-efficiency helical instant freezer according to claim 1, it is characterised in that: described except defrosting system includes air nozzle
(15), the air nozzle (15) is arranged on air jet pipe (16), and the air jet pipe (16) is set on sliding rail (17), the air jet pipe
(16) bottom is connected with lead screw (29).
4. a kind of high-efficiency helical instant freezer according to claim 1, it is characterised in that: the conveyer belt (3) is by driving system
The dynamic operation of regiment commander, the drive system includes drive chain (18), is equipped with track (19) below the drive chain (18), the track
(19) ball (20) are equipped in, the ball (20) is equipped with snap-gauge (21), and the ball (20) is placed in track (19) and card
In the space that plate (21) surrounds, the drive chain (18) drives rotation by the gear on motor.
5. a kind of high-efficiency helical instant freezer according to claim 1, it is characterised in that: the conveyer belt (3) and contraction are slow
Flushing device is connected, and the contraction buffer unit mutually includes rack (22), and the rack (22) is equipped with sliding slot (23), the sliding slot
(23) slide bar (24) are equipped in, the slide bar (24) is equipped with roller disk (25), is equipped with weight roller (26) between the roller disk (25).
6. a kind of high-efficiency helical instant freezer according to claim 1, it is characterised in that: the pump works (7) is set to the library
(1) on outer wall.
7. a kind of high-efficiency helical instant freezer according to claim 1, it is characterised in that: the bend pipe (6) is L-type.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821331578.5U CN208832820U (en) | 2018-08-17 | 2018-08-17 | A kind of high-efficiency helical instant freezer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821331578.5U CN208832820U (en) | 2018-08-17 | 2018-08-17 | A kind of high-efficiency helical instant freezer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208832820U true CN208832820U (en) | 2019-05-07 |
Family
ID=66309711
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821331578.5U Active CN208832820U (en) | 2018-08-17 | 2018-08-17 | A kind of high-efficiency helical instant freezer |
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| Country | Link |
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| CN (1) | CN208832820U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113446780A (en) * | 2021-09-01 | 2021-09-28 | 杰欧（江苏）冷链装备有限公司 | Food grade cold chain conveyer with double helix frozen machine |
| CN115180346A (en) * | 2022-07-21 | 2022-10-14 | 广州海霸王食品有限公司 | Maintenance method of quick-freezing system |
| WO2023019012A3 (en) * | 2021-08-13 | 2023-04-13 | Evapco, Inc. | Induced draft heat rejection equipment with top mounted backward-curved centrifugal fans |
-
2018
- 2018-08-17 CN CN201821331578.5U patent/CN208832820U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023019012A3 (en) * | 2021-08-13 | 2023-04-13 | Evapco, Inc. | Induced draft heat rejection equipment with top mounted backward-curved centrifugal fans |
| EP4211413A4 (en) * | 2021-08-13 | 2023-08-30 | Evapco, INC. | Induced draft heat rejection equipment with top mounted backward-curved centrifugal fans |
| CN113446780A (en) * | 2021-09-01 | 2021-09-28 | 杰欧（江苏）冷链装备有限公司 | Food grade cold chain conveyer with double helix frozen machine |
| CN113446780B (en) * | 2021-09-01 | 2021-11-23 | 杰欧（江苏）冷链装备有限公司 | Food grade cold chain conveyer with double helix frozen machine |
| CN115180346A (en) * | 2022-07-21 | 2022-10-14 | 广州海霸王食品有限公司 | Maintenance method of quick-freezing system |
| CN115180346B (en) * | 2022-07-21 | 2023-06-13 | 广州海霸王食品有限公司 | Maintenance method of quick-freezing system |
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